Automation and Drives
What Can SIMOCODE Pro Provide
Low-Voltage
Controls
& Distribution
Market Position
Market
Position
System
Functions
Data
Components
Integration
Motor
SIMOCODE pro
Automation and Drives
Traditional FVNR with HOA
Low-Voltage
Controls
& Distribution
Market Position
Market
Position
START
STOP
System
H O A
M
M
Functions
Data
PLC Output
Components
M
PLC Input
Integration
OL
PLC Input
Auto
PLC Input
Disc
PLC Input
Motor Current
PLC Input
SIMOCODE pro
OL
Automation and Drives
Standard Applications
Low-Voltage
Controls
& Distribution
Market Position
Market
Position
System
Functions
Data
Air Handling
Pumps
Conveyor belts
Compressors
Components
Integration
SIMOCODE pro
Automation and Drives
Standard Applications
Low-Voltage
Controls
& Distribution
Market Position
Market
Position
System
Functions
Data
Components
Fans
Mixers
Milling machines
Stone-crusher
mills
Integration
SIMOCODE pro
Automation and Drives
Market Position
Low-Voltage
Controls
& Distribution
Market Position
Market
Position
System
$
I/O solutions,
communication-capable
Motor management
systems
Functions
Data
Expanded functions
Components
Integration
SIMOCODE-DP
Reduced price
New requirements
 Smaller
SIMOCODE pro
Function scope
Larger 
Automation and Drives
Market Position
Low-Voltage
Controls
& Distribution
Market Position
Market
Position
System
$
Functions
Data
Components
SIMOCODE pro V
Integration
SIMOCODE-DP
SIMOCODE pro C
Expanded customized functions
 Smaller
SIMOCODE pro
Function scope
Larger 
Automation and Drives
The System
Low-Voltage
Controls
& Distribution
SIMOCODE pro C – Compact
Market Position
 The
System
System
Functions
compact system for:
Direct starters and
Reversing starters
Data
Components
Integration
Up to 80 % of all present
SIMOCODE-DP applications
at a price reduction of 20 %.
SIMOCODE pro
Automation and Drives
The System
Low-Voltage
Controls
& Distribution
SIMOCODE pro V – Variable
Market Position
 The
System
System
Functions
variable system with:
All control functions and
Variably expandable additional functions
Data
Components
Integration
SIMOCODE pro
SIMOCODE pro
The Functions
Automation and Drives
The Functions
Low-Voltage
Controls
& Distribution
Market Position
System
Functions
Functions
Based on SIMOCODE-DP.
SIMOCODE pro is a flexible and modular
motor management system for motors
used in low-voltage applications.
Data
SIMOCODE pro integrates the following
features in only one system:
Components
 Multifunctional
Integration
electronic motor
protection
 Flexible
software for motor control
 Detailed
operating, service and
diagnostics data
 Communication
via PROFIBUS-DP
Comprehensive motor starter protection
+ flexible control!
SIMOCODE pro
Automation and Drives
The Functions
Low-Voltage
Controls
& Distribution
Market Position
System
Functions
Functions
Data
Components
Integration
More functions than ever before.
Protective functions
Control functions

Overload protection (Class 5 - 40)
Thermistor motor protection
 Phase failure monitoring
 Unbalance protection
 Stall protection
 Earth-fault monitoring
 Monitoring of current limit values
 Monitoring of operating hours
 Monitoring of motor stop times
 Number-of-starts monitoring
 Etc.




Expanded monitoring functions:
Temperature monitoring Pt100/ Pt1000
Voltage monitoring
Power monitoring
 Cos-phi monitoring
 Phase sequence detection
 Input, output and monitoring
0/4-20 mA signal



Measuring curves recording
SIMOCODE pro
Direct online starter
Reversing starter
Star-delta starter
 Star-delta starter with
reversal of rotational direction
 Two speeds, motors with separate windings
(pole changeover switch), also with reversal
of rotational direction
 Two speeds, motors with separate Dahlander
windings, also with reversal of rotational
direction
 Solenoid valve actuation
 Positioner actuation
 Soft starter actuation
 Soft starter actuation with reversal
of rotational direction
 Logic modules (truth tables, counters, timers,
edge evaluation, limit monitoring...)
and
 Standard functions (power failure monitoring,
emergency start, external faults ...)
Automation and Drives
The Functions
Low-Voltage
Controls
& Distribution
Market Position
System
Functions
Functions
Data
Components
Integration
What‘s New.
Protective functions
Control functions

Overload protection (Class 5 - 40)
Thermistor motor protection
 Phase failure monitoring
 Unbalance protection
 Stall protection
 Earth-fault monitoring
 Monitoring of current limit values
 Monitoring of operating hours
 Monitoring of motor stop times
Numbers-of-starts monitoring
 Etc.




Expanded monitoring functions:
 Temperature monitoring Pt100/ Pt1000
 Voltage monitoring
 Power monitoring
 Cos-phi monitoring
 Phase sequence detection
 Input, output and monitoring
0/4-20 mA signal
Measuring curves recording
SIMOCODE pro
Direct online starter
Reversing starter
Star-delta starter
 Star-delta starter with
reversal of rotational direction
 Two speeds, motors with separate windings
(pole changeover switch), also with reversal
of rotational direction
 Two speeds, motors with separate Dahlander
windings, also with reversal of rotational
direction
 Solenoid valve actuation
 Positioner actuation
 Soft starter actuation
 Soft starter actuation with reversal
of rotational direction
 Logic modules (truth tables, counters, timers,
edge evaluation, limit monitoring...)
and
 Standard functions (power failure monitoring,
emergency start, external faults ...)
Automation and Drives
The Data
Low-Voltage
Controls
& Distribution
Market Position
System
Functions
Data
Components
Integration
Even more detailed information on the motor starter.
Operating data
Service data
Motor switching state
(on, off, left, right, slow, fast)
 Current in phase 1, 2, 3 and max. current
 Voltage in phase 1, 2, 3
 Effective power
 Apparent power
 Power factor
 Phase unbalance
 Phase sequence
 Time to trip
 Motor model heating
 Remaining motor cooling time
 Temperature (e.g. motor temperature)
 Current analog signal value
 Etc.


Communication



12 Mbps , automatic baud rate detection
Time synchronization
Cyclic and acyclic services
SIMOCODE pro
Motor operating hours
Motor stop times
Number of motor starts
 Number of overload trips
 Unit-internal storage of comments
 Unit operating hours
 Etc.


Diagnostics data
Numerous detailed early warning and fault
messages, also for further processing within
the device or the control system
 Device-internal fault logging with time stamp
 Time stamp marking of individually selectable
status, warning and fault messages
 Value of the last tripping current
 Checkback faults (e.g. no current flow in the
main current circuit after ON control command)
 Etc.

Automation and Drives
The Data
Low-Voltage
Controls
& Distribution
Market Position
System
Functions
Data
Components
Integration
What‘s New.
Operating data
Service data
Motor switching state
(on, off, left, right, slow, fast)
 Current in phase 1, 2, 3 and max. current
 Voltage in phase 1, 2, 3
 Effective power
 Apparent power
 Power factor
 Phase unbalance
 Phase sequence
 Time to trip
 Motor model heating
 Remaining motor cooling time
 Temperature (e.g. motor temperature)
 Current analog signal value
 Etc.


Communication
 12 Mbps , automatic baud rate detection
 Time synchronization

Cyclic and acyclic services
SIMOCODE pro
Motor operating hours
 Motor stop times
Number of motor starts
Number of overload trips
 Unit-internal storage of comments
 Unit operating hours
 Etc.


Diagnostics data
Numerous detailed early warning and fault
messages, also for further processing within
the device or the control system
 Device-internal fault logging with time stamp
 Time stamp marking of individually selectable
status, warning and fault messages
 Value of the last tripping current
 Checkback faults (e.g. no current flow in the
main current circuit after ON control command)
 Etc.

SIMOCODE pro
The Components
Automation and Drives
The Components
Low-Voltage
Controls
& Distribution
SIMOCODE pro C – Compact
Market Position
Current
Measuring Module
System
Basic Unit 1
4 I / 3 O binary
Thermistor
PROFIBUS-DP
24 V DC /
110 – 240 V UC
0.3 A – 630 A
Straight-through/
busbar connection
technology
Functions
Data
Components
Components
Integration
Operator Panel
Connection Cable
In various lengths
(up to 2 m)
SIMOCODE pro
5 buttons / 10 LEDs
Automation and Drives
The Components
Low-Voltage
Controls
& Distribution
Market Position
SIMOCODE pro V – Variable
Basic Unit 2
Current Measuring Module
4 I / 3 O binary
Thermistor
PROFIBUS-DP
24 V DC /
110 – 240 V UC
0.3 A – 630 A
Straight-through/
busbar connection
technology
System
Functions
Data
Connection Cable
Components
Components
In various lengths
(up to 2 m)
Integration
Operator Panel
Current/Voltage
Measuring Module
5 buttons / 10 LEDs
Expansion modules
Additional binary I/Os
 1 x 0/4 – 20 mA I/O
 3 x sensors Pt100/ Pt1000
 External earth fault via
summation current
transformer

0.3 A – 630 A /
690 V
Straight-through/
busbar connection
technology
SIMOCODE pro
Automation and Drives
The Components
Low-Voltage
Controls
& Distribution
Market Position
System
Small auxiliary equipment with large time-saving potentials.
Addressing Plug
for assignment of
PROFIBUS address
without PC/ PG
Assignment of a PROFIBUS
address to one or several
basic units within seconds.
Functions
Data
Components
Components
Integration
Memory Module
for parameterization
without PC/ PG
Commissioning of a motor
feeder within seconds.
SIMOCODE pro
Automation and Drives
The Current Ranges
Low-Voltage
Controls
& Distribution
Market Position
Current Measuring Modules for all motor currents
Widths:
45 mm
55 mm
120 mm
145 mm
System
Functions
Data
Components
Components
Integration
0.3 – 3 A
2.4 – 25 A
10 – 100 A
20 – 200 A
63 – 630 A *)
Straight-through transformer
Busbar connection
*) With 3UF18 intermediate transformers
up to 820 A
SIMOCODE pro
Automation and Drives
The Voltage Range
Low-Voltage
Controls
& Distribution
Market Position
Current/Voltage Measuring Modules
Widths:
45 mm
55 mm
120 mm
145 mm
System
Functions
Data
Components
Components
Integration
0.3 – 3 A
2.4 – 25 A
/ 690 V
10 – 100 A
/ 690 V
20 – 200 A
/ 690 V
63 – 630 A*)
/ 690 V
Straight-through transformer
Busbar connection
SIMOCODE pro
*) With 3UF18 intermediate transformers
up to 820 A
Automation and Drives
Expandability
Low-Voltage
Controls
& Distribution
Market Position
System
Expansion modules for SIMOCODE pro V
 Up
to 5 expansion modules can be connected to the
Basic Unit 2:
Digital Modules for:
Max.2
Functions
Data
Components
Components
 Additional binary I/Os
 Bistable relay outputs
 Externally supplied inputs
(24 V DC or 110 – 240 V AC/DC)
Integration
Earth Fault Module for:
 Expansion
of the internal earth fault monitoring
by a sophisticated external monitoring with
summation current transformer
SIMOCODE pro
Max.1
Automation and Drives
Expandability
Low-Voltage
Controls
& Distribution
Market Position
System
Expansion modules for SIMOCODE pro V
 Up
to 5 expansion modules can be connected to the
Basic Unit 2:
Temperature Module for:
Max.1
Functions
Data
 Temperature
monitoring of up to 3 analog
temperature sensors (e.g.: Pt100/ Pt1000)
Components
Components
Integration
Analog Module for:
 Input/output
and monitoring of analog signals
(0/4 – 20 mA) for, e.g., filling level/flowrate
monitoring or the actuation of a display unit
SIMOCODE pro
Max.1
SIMOCODE pro
Integration &
Configuration
Automation and Drives
Integration & Configuration
Low-Voltage
Controls
& Distribution
Market Position
In any automation system.
 As
with SIMOCODE-DP and with compatibility mode
Totally Integrated
System
SIMATIC S7
Functions
Other
systems
PCS7
Data
PROFIBUS-DP
Components
Configuration software:
Integration
Integration
SIMOCODE ES
optionally with
“SIMOCODE ES Graphic”
graphic editor
3UF50 compatibility mode
at the PROFIBUS-DP
SIMOCODE-DP
Converter:
SIMOCODE pro
SIMOCODE pro
Conversion of “old”
parameter files into
SIMOCODE ES
parameter files
Automation and Drives
Integration & Configuration
Low-Voltage
Controls
& Distribution
Easy and fast with SIMOCODE ES.
System
Market Position
Control cabinet
System
PROFIBUS-DP
Functions
Graphical parameterization
Data
Components
SIMOCODE pro
Integration
Measuring curve evaluation
Operating and diagnostics data
Machine / system
SIMOCODE pro
Automation and Drives
Integration & Configuration
Low-Voltage
Controls
& Distribution
Clearer structure with SIMOCODE ES Graphic.
Market Position
System
Functions
Data
Components
Integration
Integration
For a more detailed description
of the configured functions,
comments can be embedded.
Representation of a preliminary version!
SIMOCODE pro
SIMOCODE pro
SIRIUS Motor Management
As of 09/2004