vulcanic_5_1_2012_6_30

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Electrical Heating and Cooling
Solutions for the Industry
EN-C2000 revO
Key Figures
30 000 Customers in 100 countries
65 M€ Turnover
8 Plants
500 Employees
A European Leader
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Served Markets
OEMs
Engineering
Projects
One-off Requests
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Our Offer…
Heating of Solids and of static or circulating Fluids (Liquids,
Air, Gas)
• Heating Elements
• Cartridge Heaters, Band Heaters, Strip Heaters, Heating Plates, PTC
Resistors, Bolt Heaters, Silicone Heating Panels, Heating Tapes, Cables
with mineral Insulation, …
• Infrared Generators
• Industrial Radiators, Finned Strip Heaters, Duct Heaters, Fan Heaters, Hot
Air Generators, ...
• Screw Plug Immersion Heaters, Ceramic Core Elements, Flexible Heating
Hoses, Heating Belts, ...
• Flange Immersion Heaters, In-line Flow Heaters, …
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Our Offer
Measurement and Temperature Control
• Thermostats, Temperature Probes PT, Thermocouples, Transmitters
• Displays, Measurement Converters, Communication Systems (Profibus,
Device-net, Hart, Ethernet, Modbus, ...), PID controllers, ...
• Power supplies, Power units, Cabinets with integrated control and power
units,...
Process Temperature Control Systems and
Industrial Air Conditioning
• Process Temperature Control Systems to achieve: heating, heating/cooling,
heating/cooling with a frigorific unit, ...
• Air Conditioners for Electrical Cabinets, Air/Water Heat Exchangers, Water
Coolers, ...
A unique global Offer
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Engineering Projects
Oil & Gas
Main offshore & onshore applications:
Oil Conditioning
• Wellhead Crude oil heating for viscosity
• Fuel oil forwarding for boiler/turbine
• Suction line heating for storage tank
• Waste Oil Heating
Oil Fractioning and Polymerization - Gas Treatment
• Continuous Catalyst Regeneration
• Reactor catalyst beds temperature
control
. Hydrotreating
. Hydrocraking
• Isomerization
• KO/Flare Drum Vapour/Liquid
separator
• Fuel gas conditioning for boiler start-up and gas turbines
auxiliaries systems
• TEG, MEG Dehydration
• Natural gas heating to prevent from freezing before
pressure reduction (compression and metering stations)
• Liquefied natural gas heating and vaporizing
• Gas Sweetening / Amine Gas treatment
• Molecular Sieve Regeneration
• Air/Gas separation processes
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Engineering Projects
Some customized Solutions
• Onshore field oil heater
4 x ND 12“
• 420 kW / 230°C - 40 bar
• PED 97/23/EC Cat IV
• Design : ASME VIII div 1
• Offshore fuel gas heater
• ND 24 “ - 1480 kW - 49 bar
• ATEX Certification : II 3 G IIA T3
Heater : II 2 G Ex de IIC T3
Junction Box: II 2 G Ex e II T3
• Offshore Compression gas
• Flange heater ND 700
pre-heater
for large storage tank
• ND 12 “ – 230 kW - 30 bar
• 680 kW
• ATEX Certification : II 2 G Ex e II T3
. 18-points individual flexible dual
K-type thermocouple assembly for
catalyst bed temperature measurement.
. Design: 105 bar/ 445°C
. ATEX certified II 2 G Ex d IIC T3
. 12-points individual flexible dual K-type
thermocouple assembly for CCR unit
. Wall-mount remote enclosure, Intrinsic
safety Ex"ia" protection mode
. ATEX certified II 1 G Ex ia IIC T3
- • H2/N2 heater ND 24“
• 680 kW / 450°C - 25 bar
• Design : AD 2000
• Power panel 1100 A
• 100% thyristors
• Remote control cabinet
Onshore LNG Vaporiser
• Power and PID temperature • 4 x ND 8“ - 380 kW - 300°C
control panel
• Design : CODAP
• 675 A/400 V 3 ph
• PED 97/23/EC - Cat IV
• 4 power stages
• Self certified assembly :
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• 100% thyristors
II 3 G IIC T390°C
Engineering Projects
Oil & Gas
Some Customers references:
Engineering companies & Integrators
AKER PROCESS SYSTEMS (Europe)
AIR LIQUIDE (Europe + China)
AIR PRODUCTS (Europe)
ALFA LAVAL (Europe)
AXENS (Europe)
BHPV (India)
CHINA FIRST HEAVY INDUSTRIES (China)
DSME (Korea)
EIED (Iran)
ENGINEERS INDIA LIMITED (India)
FOSTER WHEELER (Europe)
GEA (Europe)
GS E&CORPORATION (Korea)
JAPAN STEEL WORKS (Japan)
KBR (USA)
KOBELCO (Japan)
LARSEN & TOUBRO (India)
LINDE (Europe)
MESSER (Europe)
SEI (China)
LURGI (Europe)
PROSERNAT (Europe)
PUNJ LLOYD (India)
SAIPEM (Europe)
TECHNICAS REUNIDAS (Europe)
TECHNIP (Europe + India)
UHDE (Europe + India)
PETROFAC (Russia)
End Users
ARAMCO (Saudi Arabia)
AROMATICS OMAN (Sultanate of Oman)
ARAK Petrochemical (Iran)
BAYEROIL (Europe + Qatar)
BP (Europe)
CPCL/ INDIANOIL (India)
ENOC PROCESSING (Dubai)
EXXON MOBIL(Europe)
HPCL MITTAL ENERGY (India)
IFP (Europe)
IOCL (India)
NIOC (Iran)
PETROBAS (Brazil)
PETROCHINA /CNPC (China)
PETRONAS (Malaysia)
QAPCO (Qatar)
SINOPEC ( China)
GRT GAZ/ STORENGY (Europe)
SHELL (Europe + Qatar)
STATOIL (Europe)
IRANIAN OFFSHORE (Iran)
LUKOIL (Russia)
PDVSA (Venezuela)
SASOL (South Africa)
TOTAL (Worldwide)
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Engineering Projects
Compatherm Heaters
« High Load » heating rods
• Material: SS 316L or INCONEL 600
• Load: 0,5 up to 80 W/cm2
• Available ATEX certification: Ex d IIC T1..T6
• PED 97/23/EC Compliance
• ND 20 up to ND 600
• 1 up to 61 heating rods
• Heating power up to 2500 kW
• Low inertia
• Compact
• Reactive
The solution for high pressure and high temperature applications
An unique advanced technology
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Engineering Projects
Explosion protection types
“ Ex d” Flameproof enclosures
• Available sizes : ND 40 up to ND 700.
• Material : painted aluminium, steel or stainless steel
“Ex e” Increased safety enclosures
• Available sizes : ND 100 up to ND 1000.
• Material: painted steel or stainless steel.
“Ex de” Flameproof & Increased safety
enclosures
• Available sizes : ND 40 up to ND 500.
• Material: Cast iron, painted steel or stainless steel.
Available temperature control devices
• Thermocouples J or K type, RTD probes, Thermostats.
• Temperature transmitters with Hart, Profibus PA, FieldBus
communication protocols.
• Ex d flameproof enclosures or Ex ia intrinsically safety
protection.
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Engineering Projects
Vulcanic’s Expertise
Design:
• Thermal :
with homemade softwares
• Mechanical :
• Calculation notes according to:
- AD - Merkblatt.
- ASME VIII div 1.
- CODAP.
- STOOMWEZEN.
• 3D CAD (Solidworks).
• Hydraulical.
• Electrical.
• Electronical:
- Hardware.
- Software.
Certifications:
• ISO 9001 v 2008
• 97/23/EC PED up to category IV
• 94/9/EC ATEX
• IECEx
• GOST
• VDE
• UL
• GL
Dedicated
• CCOE
• Advise
• Sizing
• Project follow-up
Tests:
• Non destructive: liquid penetrant,
X-ray, ultrasonic, Positive
Material Identification...
• Hydrostatic.
• Helium leakage.
• Electrical isolation and dielectrical
rigidity in cold and/or hot conditions.
• Harmonic and temperature rise of thyristors
• Functional.
Integrated Manufacturing:
• Heating elements manufacturing.
• Machining (drilling, turning, grinding) of
mechanical components.
• Printed circuit board assembling.
• Mechanical and hydraulical assembling.
• Welding .
• Wiring.
• Sheet metal working and painting.
• Bench testing.
Projects Teams:
• Commissioning & Start-up assistance
• Final documentation
• After sales service
Highly Integrated State-of-the-Art Industrial Means
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A competitive Differentiation for
YOUR
Electrical Heating and Cooling Solution
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