TK International(BVI) Ltd. Website : w w w. tkmold. com E-mail : sales@tkmold. com Welcome to TK! TK History 2008 Group sales over 400 Million HKD 2006 TK Mold moved to TK Technology Park 2005 Second Molding factory was founded 2002 Corporate reorganized as TK Group Ltd. 2000 >> TS16949 Approved ISO 9001 Certification by D.N.V. 1995 >> ISO 9001 Tooling production in HK consolidated to China 1993 Injection Molding Operation moved to China 1992 TK Plastic Products Co., Ltd set up in China 1989 TK Plastic Products Co., Ltd set up in HK 1983 TK Machinery Moulding Factory set up in HK >> ISO 14001 Welcome to TK! Corporation Structure TK Group Ltd. TK International(BVI) Ltd. TK Mold Ltd. Euro Sales TK Technology (Shenzhen) Ltd. Group trading company TK Precision Tool Room TK Standard Tool Room TK Plastics Ltd. TK Precision Toolings Ltd. TK Plastics (Shenzhen) Ltd. TKP 1 TKP 2 TKP IML Kras Semiconductor Assembly Equipment (Shenzhen) Co., Ltd. TKP Mobile Semiconductor Mold and Automation Equipment Welcome to TK! Company Location TK Technology Industrial Park TK Plastics (Shenzhen) Ltd. TK Mold Ltd. (HK) TK Plastics Ltd. (HK) Welcome to TK! Sales Turnover Sales Growth By TKM & TKP US$ TKM TKP 35,000,000 30,000,000 25,000,000 20,000,000 15,000,000 10,000,000 5,000,000 0 96 97 98 99 00 01 02 03 04 05 06 07 08 09 Year Welcome to TK! Major Customer America Europe Asia Valeo Sylvania Promens Perlos TOYOTA Electrolux Cherry SPI TRW Casio Lear Valeo Canon Whirlpool Electrolux GPE Polycom Arcelik Haier Pitney Bowes Schneider Toshiba China 5% ABB Amphenol Automotive Lighting ChangHong Europe 30% Asia 30% America 35% Welcome to TK! Market Segmentation Consumer Products 8% Automotive Parts OA & Digital Electronics Healthcare Products 7% Electrical & Electronics Appliance 25% OA & Digital Electronics 30% Electrical & Electronics Appliance Automotive Parts 30% Healthcare Products Consumer Products Welcome to TK! Corporate Mission To be a Partner of our Customer in Winning Business! Welcome to TK! Corporate Vision To be the Leader in PRECISION Plastic Total Solution Contract Manufacturer. Welcome to TK! Major final customers(Automotive) TK have deal with most of Automotive company in the world directly or thought T1 , T2 Suppliers Welcome to TK! Truck Series Welcome to TK! Volvo Truck Front panel(assembled) Size: 2500x1200x600 Welcome to TK! Volvo Truck Cover front panel (PP-MF) Headlamp panel(PC/ABS) Lamp housing(PP+30%GF) Step cover(PP-MF) Welcome to TK! Volvo Truck Lamp housing Size: 2045x1350x645 Weight: 9T Resin: PP+30%GF Injection machine:1200T Key point : 1.Solid cavity and core inserts(steel 1.2738) 2.10 sliders movement 3.Hydraulic cylinders supported ejection Welcome to TK! Volvo Truck Lower front panel Size: 2620x1500x1350 weight: 21T Resin: PC/ABS Injection machine:2500T Key point : 1.Solid cavity insert 2.Two gas assistant channels(1.5m and 1.3m) 3.Three visions of changeable inserts in the middle beam (6 inserts totally) Welcome to TK! Volvo Truck Headlamp panel Size: 1900x1620x1136 weight: 16T Resin: PC/ABS Injection machine:1400T Key point : 1.16 sliders movement 2. Hydraulic cylinders supported ejection 3.Sub-gate Welcome to TK! Volvo Truck Fender(mudguard) Key point: 1.Total 10 molds 2.The max mold weight is 14 tons 3.Plastic:PP MF Welcome to TK! Scania Truck Welcome to TK! Scania Truck Assembled Drawer LH G-Cab (parts from9 molds) Size: 1100x900x400 Resin: PP-MF+TPE Welcome to TK! Scania Truck Disassembled drawer Resin: PPMF+TPE Welcome to TK! Scania Truck Assembled Drawer RH G-Cab (parts from9 molds) Size: 1100x900x400 Resin: PP-MF+TPE Welcome to TK! Scania Truck Assembled Drawer RH R-Cab (parts from 8 molds) Size: 1200x1000x450 Resin: PP-MF+TPE Welcome to TK! Automotive Lamps Welcome to TK! Lens Valeo:Rear Lamp Lens Resin: PC Size: 490x320x130 Key point : 1.High gloss polishing Welcome to TK! Lens SUZUKI:Rear Lamp Lens Resin: PC Size: 380x240x70 210x130x30 Key point : 1.High gloss polishing Welcome to TK! Lens Citroen B53 HLLens Resin: PC Size: 485x320x110 Key point : 1.High gloss polishing Welcome to TK! Lens Rear Lamp Lens Resin: PC Size: 450x320x200 Key point : 1.High gloss polishing Welcome to TK! Housing Nissan: L42A HL Housing Resin: PA+20%GF Size: 520x270x450 Key point : 1.High fall difference 2.8 sliders movement Welcome to TK! Housing Audi: Housing Resin: PC/ABS Size: 370x320x400 Key point : 1.High gloss polishing Resin:PC/ABS Welcome to TK! Housing Valeo(U.S): Housing Resin: PA+30%GF Size: 370x270x310 Welcome to TK! Housing Valeo (U.S) : Housing Resin: PA+30%GF Size: 490x260x350 Welcome to TK! Housing Audi Lamp Resin: PC/ABS Size: 410x330x350 Key point : 1.High gloss polishing 2.Coating Welcome to TK! Interior parts Welcome to TK! Air system FIAT Airbag Resin: PA+30%GF Size: 250x190x150 &250x190x90 Welcome to TK! Air system Jaguar : Cover & Tray Resin: PA+20%GF Size: 300x210x230 &300x210x250 Key point : 1.Hydraulic cylinder loaded slider and it touched big lifters inside Welcome to TK! Air system LH/RH Housing Resin: PP Size: Dia125 x 88 Welcome to TK! Air system Air window (assembled) Key point : 1. Total six molds 2.Resin:ABS/PC, PBT and ABS 3. Chrome plating Welcome to TK! Air system LH/RH Housing Resin: ABS Size: 180 x 120 x 85 Welcome to TK! Air system LHO/RHO Housing Resin: PP Size:135 x 112x 85 Welcome to TK! Cable Channel Cable Channels Resin:PP Key point : 1.High fall difference 2.All machine fitting work,no hand fitting 3.Valve gate 4.Lots of shut-off area in the Parting line Welcome to TK! Cable Channel Cable Channel Resin:PP Size: 480 x 370 x 120 Welcome to TK! Cable Channel Cable Channels Key point : 1.Resin:PP 2.Total 14 molds (all 4-cavity) 3.1.2344 hardened steel 4.Mold production capacity is 5 million shots Welcome to TK! Cable Channel Assembled parts Welcome to TK! Doors Doors Resin: ABS general Size:500x 400x 100 Welcome to TK! Filter Filter Key points: 1.Resin: ABS 2.Size:500x 400x 100 3.Four sliders 4.Mirror polished Welcome to TK! Headrest Headrest 1.Resin: PP 2.Total five molds 3. Size:220x 180x 100 Welcome to TK! Windscreen wiper controler Windscreen wiper controler 1.Resin: PA66+30%GF 2.Total 20 molds Welcome to TK! Others BMW Ficia Control Pannel Resin: PA+10%GF Key point : 1. Hundreds of inserts and lots of shut-off area in the parting line Resin:PA+10%GF Welcome to TK! Others Renault Coulisse Amortisseur Resin: PA+20%GF Key point : 1. Lots of shut-off area in the parting line Welcome to TK! Others Relay Cassette Resin: PA+GF Size: 380 x 128 x 68 Key: Over 300 small shutoff inserts form 1000 very critical Dim. Welcome to TK! Others B pillar Resin: ABS Size: 460x210x90 Key point: 1.Air assistant in the rib Welcome to TK! Others LH/RH Speaker Resin: ABS Size: 160 x 110 x 68 Welcome to TK! Others Cup Holder Resin: ABS Size: 158 x 112 x 90 Welcome to TK! Project Management Flow-Chart TK Customer Marketing Purchasing Program Project Delivery Product Design Product Optimization Assembly Mold Manufacture Secondary Operations Mold Qualification Injection Molding Welcome to TK! Soft ware Software: UG, Moldflow European/American standard and quality molds. Welcome to TK! Quality Control - Thorough understanding of customer quality requirement. - Strict quality control system and procedure. - Sophisticated testing and measuring equipment. CMM Projector Temperature Cycle Tester Welcome to TK! Tooling Equipment Tooling: 150 Machines: CNC Milling Machine 29 sets Milling Machine 29 Sets EDM Machine 37 sets EDM Wire-cut Machine 13 sets Grinding Machine 16 sets Die Spotting Machine 3 sets EDM Hole Drilling Machine 1 set Deep Hole Drilling Center 2 sets Lathes 7 sets Mold Reversal Machine 2 sets Measuring Equipment 7 sets Mold Trial Machine 5 sets Welcome to TK! Tooling Equipment CNC(horizontal axes) 1.Rotation tooling desk 2. Tooling Size(mm) X: 1400 Y: 1100 Z: 1000 Welcome to TK! TBT Drilling Center Tooling: Germany TBT Deep Hole Drilling Center 2 sets Welcome to TK! EDM machines Tooling: Dophen double head EDM Machine 1 set Welcome to TK! CMM Tooling: CMM Measurement Equipment 8 sets Welcome to TK! Workshop CNC(high speed milling) CNC(horizontal axes) EDM Welcome to TK! Capacity TK have ability to build over thousand tools a year from small Medical high precision to huge Automotive part as well as provide customer full support from project start to project finished. Welcome to TK! Tooling Equipment Mold fitting machine Welcome to TK! Molding Equipment 120 Injection Machines(in plastic plant): 14 SETS 35 SETS 59 SETS JSW 450T x 9 sets JSW 350T x 1 set Fanuc 350T x 1 set (Elect.) Fanuc 300T x 1 set (Elect.) JSW 280T x 2 sets JSW 220T x 3 sets Fanuc 200T x 1 set (two shot) JSW 180T x 6 sets (Elect.) JSW 150T x 16 sets Fanuc 150T x 9 sets (Elect.) Fanuc 125T x 4 sets (Elect.) JSW 110T x 12 sets JSW 100T x 9 sets Fanuc 100T x 30 sets (Elect.) 12 SETS JSW 75T x 4 sets Nigata 75T x 1 set Nissei 62T x 1 set Nissei 55T x 3 sets Fanuc 50T x 3 sets (Elect.) 7 Injection Machines(in mold plant): 7SETS JSW 650T x 1 sets JSW 450T x 2 set JSW 280T x 1 sets JSW 100T x 1 sets Fanuc 100T x 1 set Fanuc 150T x 1 set Welcome to TK! Molding Equipment Secondary Operations: Double Color Injection Molding: with Robotic Bi-component Injection Molding Machines Nissei Automatic Decorative Painting Line 200 x 1 set Gas Assist Injection Molding: Bauer Nitrogen Generator x 1 set Bauer Controller (2 Channels) x 9 sets Pad Printing Machines Flat & Cave Silk-Screen Machines Assembly Equipment Hot Stamping Heat Staking Ultrasonic Welding RF Induction Heating Machine Hot and Cold Stamping Welcome to TK! Mold Trial TK inside source Out source machine 1300T 1600T 2000T 2500T Welcome to TK! Prospect TK Mold City (Floor Area: 182000sqm) Welcome to TK! The End Thank you! Welcome to TK!