Omsk, 2014 “Omsk Design Engineering Institute for petroleum and petrochemical industries” “OMSKNEFTEKHIMPROEKT” Open Joint Stock Company Date of foundation • February 17, 1953 2 Legal address • 1, Еngineers Boulevard, Omsk, 644050, Russian Federation Mailing address • 1, Еngineers Boulevard, Omsk, 644050, Russian Federation Contact us • +7 (3812) 28-55-34 Fax • +7 (3812) 28-55-44 E-mail • postoffice@onhp.ru ONHP branch offices Share of International Business Projects make 64% Engineering resources – 450 employees Moscow Omsk (Central Office) Belgrade Atyrau Nakhodka Astana Beijing Dubai - currently existing ONHP branch offices - Branch Offices to be established in 2014-2015 - ONHP Representative Office in Atyrau 3 Cooperation with International Companies ONHP has signed agreements with world leading engineering companies such as Kellogg Brown & Root (Great Britain), Sinopec Engineering (China), CB&I Lummus Global (the Netherlands). ONHP performs the design in accordance with international and European Codes and Standardsв (ASME, API, DIN, ANSI, EN) Engineering: KBR (USA) AXENS (France) Sinopec Engineering (China) CB&I Lummus (Czech Republic ) Marubeni (Japan) UOP (Great Britain) Tecnicas Reunidas (Spain) JGC Corporation (Japan) 4 Technology Development: Shell (USA) Ineos Foster Wheeler (USA) ONHP competence Investment Phase Pre-Investment Phase Pre-FEED Conceptual Project Basis; Pre-Feasibility Study; Bankable Feasibility Study; Basic Engineering (BDEP); Basic Implementation (Project Design); Definitive Implementaion (Detailed Design) FEED / “PD”, Detail Design Equipment procurement FEED / PD Documentation Equipment development; procurement; Design and Estimate Equipment Documentation expertise procurement support as per local management requirements of facility location; and control; ITB/Bid Package Development Engineering for Contractor’s Work and supervision Equipment Procurement; over equipment Performance of Engineering manufacturing; Survey (all types); Equipment Detailed Design Package forwarding Development; Optional Equipment Design Development; Development of Reference Standards for Construction Method Statements Operation Phase Construction ЕРСм services for new construction; Apart: Schedule Control; Project Budget Management; Field and Engineering Supervision over Construction Operation РМС services for reconstruction and modernization facilities, including field and engineering supervision; Operation Manuals Development (Emergency Response Plans; Process and Engineering Procedures) For ЕРС Services ONHP is willing to share it with international companies based on consortium 5 Engineering, Equipment Procurement, Construction, ЕРС (Hard-& Software) PreFEED Basic Engineering Design Packages FEED, Design documentation Detailed Design Documentation Procurement Construction, precommissioning Operation PIMS Aspen Icarus Aspen Icarus Aspen Icarus Aspen Icarus (AspenTech) (AspenTech) (AspenTech) (AspenTech) (AspenTech) Refinery process diagram optimization based upon linear simulation taking into consideration market researches on product yield maximum increase Economic evaluation of assumed solutions Detalization of economic evaluation Analysis based upon construction results (as-built) Analysis based upon operation results SmartPlant P&ID SmartPlant P&ID SmartPlant P&ID (Intergraph) (Intergraph) (Intergraph) SmartPlant P&ID Process Flow Diagrams updating at “Project” stage Process Flow Diagrams for all processes Process Flow Diagrams for processes (Intergraph) Process Flow Diagrams updating at “Detailed Design” stage Piping classes, equipment correlation in 3D simulation and equipment tags in P&ID SmartPlant 3D SmartPlant 3D (Intergraph) Layout decisions in 3D Facility 3D-Model SmartPlant Foundation ONHP is applying the software products, which allow planning and control implementation of entire project at the very early Project Phase. That meets all current world requirements pertaining to each design phase starting from Justification of Investments and up to Operation. (Intergraph) Facility data storage and systematization SmartPlant Instrumentaton (Intergraph) Detailed Design for Instrumentation SmartPlant Electrical (Intergraph) Detailed Design for Electrical 6 SmartPlant 3D SmartPlant 3D (Intergraph) SmartPlant Materials (Intergraph) Orders development and processing procedures, orders technical part (requisition), Appendix to Contract (purchase order) (Intergraph) (Intergraph) Physical model for all construction and installation assembly unit, isometrics. Control based upon laser scanning Operating production 3D- Model PIMS (AspenTech) Production plan including sales demands due to options in Plant operation mode Project Management Control (РМС) (technical resources) PS Project management control Projects planning and control Document flow management 3D 3-D Design Procurement Production management Sales Human Projects system management Resource Finances Controlling management Project Management. Project management including planning and control. Timesheets. Data acquisition on actual working hours and material expenditures. PrimaveraWeb (MyPrimavera). Remote access for internal and external users + additional functions providing visualization at analytical data review. Document flow and document archives It allows defining major process and construction blocks, which influence start point of commissioning depending on their readiness state; it also enables to accurately coordinate installation sequence of major equipment and critical construction structures. It allows performing quality control of critical structures and process equipment installation at early installation stage by scanning implemented works and performing stacking on target model. Software complexes integration allows covering all processes within the refinery 7 Communication organization for по project Организация коммуникаций проектуrealization Client General Designer Vendors Licensors General Designer Contactors Design companies Communication procedure defines a specialist responsible for carrying on correspondence and providing coordination with other project participants Communication procedure determines project procedure: Letters, MOMs, other documents designation procedure; Addressees and mailing lists; Format of documents to be submitted; Electronic documents arrangement rules (uploading onto ftp-server); Project reporting forms; Letters reply and reporting submission deadlines. 8 Communication procedure defines technical resources and access rights of project participants Initial data Initial data Design and Letters estimate MOMs General documentation, Designer including revisions Accountancy Letters Initial data MOMs Design and estimate documentation, including revisions Letters Ftp-server MOMs Accountancy Initial data Design and estimate Design and estimate documentation, including documentation, including revisions revisions Letters Letters Accountancy Project MOMs Client participants Communication procedure determines: Letters, MOMs, other documents designation procedure; Forms of accompanying documents (Transmittal); Requirements for design and estimate documentation naming, including revisions and considering automatic processing of document packages based upon attached list (Transmittal); Applied code numbers for design and estimate documentation Experience in General Design Oil Company 9 Refinery Capacity, MTA Site, ha OAO Gazpromneft (Russia) OAO Gazpromneft – Omsk Refinery 19,5 1125 NIS a.d. (Serbia) Pančevo Refinery, Novi Sad Refinery 5,7 320 Oil Company “Alliance” (Russia) OAO Khabarovsk Refinery 3,0 90 AO Oil Company “KazMunaiGaz” (Kazakhstan) TOO Atyrau Refinery 5,0 242 Work in progress for gas- and petrochemical facilities during the last 2 years Feed Capacity Petrochemical Complex at TOO Atyrau Refinery (General Designer) General contract to perform Project Design Documentation, Basic Design approval. Catalytic Reforming Plant. Aromatics Plant (benzene, toluene, paraxylene). Off-Site Facilities. 1 MTA 1 MTA Москва Омск (Центральный офис) Deep Oil Refining Complex 16 Process Units: Белград 1. Fluid Catalytic Cracker at TOO Atyrau Refiney 2.4 MTA 2. Non-Saturated Gas Fractionation Section Астана (General Designer) 3. LPG Desulphurization Unit. General contract to perform Project Design 2.4 MTA 4. Pre-Treatment. Oligomerization Unit. Documentation and Basic Design approval. 5. Butene Oligomerization Unit. The institute has developed Bid package for 6. Polybenzine Hydrogenation. 7. Cat Naphtha Selective Hydrogeneration Unit ЕРС. Public hearings were held and positive LCCN (Light направлена Catalytically Cracked Naphtha) Стратегия создания и развития филиалов8. компании на приближение места разработки conclusion of the Kazakhstan State Expertise Etherification Unit 1.2 MTA рабочей документации дляHydrotreater сокращения коммуникации в процессе 9. Naphtha Committee were received. к месту строительства 10. Gasoil Hydrotreater производства строительно-монтажных работ. 11. Sulphur Recovery Unit At present ONHP performs engineering 12. Amine Regeneration Unit consulting for ЕРС Contractor – Sinopec 13. Sulphur Recovery and Forming (Granulation) Unit 14. Saturated Gas Fractionation Section Engineering. - существующие на сегодняшний день офисы ОАО «Омскнефтехимпроект» 15. Isomerization Unit 16. Hydrogen Production Plant - офисы, открытие которых запланировано в ближайшем будущем 10 1.4 MTA Work in progress for refinery and petrochemical facilities within the last 2 years Feed Capacity 11 Primorsky Petrochemical Plant Including terminal. (General Designer) General design with Subcontractors project activities coordination, BDP acceptance, facilities affixment on General Layout, Off-Site Facilities design. Topographic and geodesic, geological and engineering, engineering hydrometeorological, engineering and ecological investigations, topographic survey performance. Declaration of Intent development. Project Design documentation development. Project Design documentation has been performed for 281 facilities including 13 Combined Process Units : -Pyrolysis Unit -MEG Plant -LAO Plant -PE Plant -Styrene Unit -Combined Fluid Catalytic Cracking (FCC) Unit -C4 Alkylation Unit -PP Plant -Desalter&CDU&VDU-20 Complex -Aromatics Complex -Hydroprocessing Unit -MDEA and Sulfur Regeneration Unit -Flexicocking Unit OOO “RN-Tuapse Refinery” Detailed Design Documentation development Hydrogen Unit (the largest in Russia) LPG Storage and Self-Loading Complex Crude Oil Tank Farm Modernization (3 Spheres + concrete dike with the capacity of 20 000 m3) Far-East Petrochemical Complex including terminal. Nakhodka city Engineering investigations, topographic survey, Project Design documentation development for Plants and Off-Site Facilities, Subcontractors coordination, facilities affixment on General Layout -Pyrolysis Unit -PP Plant -PE Plant (Gas-phase) - PE Plant (Slurry) -LAO Plant -MEG Plant (monoethyleneglycol) 20 MTA 236 TTA (hydrogen) 10 MTA Work performed in regard to gas- and petrochemical facilities within the last 2 years Белград Астана OOO Tobolsk-Neftekhim Broad Fraction of Light Hydrocarbons Processing Complex Expansion (min. 5.8 MTPA) (General Designer) Gas Fractionation Unit – 2. Northern and Southern Bases Project and Detailed Design documentation development, GlavGosExpertise undergoing and positive conclusion receipt. Feed Capacity 3.2 MTA Feed Capacity OAO SurgutNefteGas Gas Processing and Compression Facilities No.1, 2 for associated gas processing and recovery of broad fractions of light hydrocarbons from such gas and dry stripped gas recovery (General Designer) Gas Processing and Compression Facility No.1, 2. Project and Detailed Design documentation development, GlavGosExpertise undergoing and positive conclusion receipt. 4.0 bln. m3 / year Feed Capacity Khabarovsk Refinery Hydroprocess Complex Facilities (General Designer) Off-Site Facilities for Hydrocracking, Hydrotreating Combined Unit Khabarovsk Refinery Москва VT-Visbreaker Complex (General Designer) VT Unit; Visbreaker; Off-Site(Центральный Facilities. Омск офис) 12 1 MTA 500 TTA 1.8 MTA 750 TTA 12 Work performed in regard to gas- and petrochemical facilities within the last 2 years Feed Capacity Gazpromneft – Omsk Refinery FCC Naphtha Hydrotreating & Diesel Hydrotreating Complex (General Designer) FCC Naphtha Hydrotreating. Diesel Hydrotreating. Off-site Facilities 1.2 MTA 3 MTA Gazpromneft – Omsk Refinery Off-site Facilities for Light Naphtha Isomerisation Plant (Isomalk-2) (General Designer) Off-site Facilities for Isomerisation Plant 800 TTA Gazpromneft – Omsk Refinery Gasoline Quality Upgrading Complex (General Designer) Continuous Catalytic Reforming Plant. Off-site Facilities Hydrogen Plant reconstruction at Gazpromneft Moscow Refinery JSC. (General Designer) Detailed Design documentation development. 1 MTA 20 500 Nm3/h Feed Capacity MHC/DHT Complex at Pančevo Refinery (General Designer) Москва 13 Hydrotreater / Hydrocracker (FEED+DD) Sour Water Stripper Gas Fractionation Unit Modernization Off-Site Facilities LPG Storage Омск (Центральный офис) 3 MTA 13 General characteristics of Far- East Petrochemical Complex Complex capacity Complex area Construction term 1.Propylene Plant "Innovene PP“ process 2.PE (gas-phase) Plant for "Innovene G“ process 3.PE (slurry) Plant for "Innovene S“ process Ineos Commercial Services (UK) Limited 4. Pyrolysis Plant 5.LAO Plant “AlphaHexol (TM)”, “AlphaButol (TM)” processes 6.MEG (monoethyleneglycol) Plant PE and PP Plants capacity Lummus Technology Inc Axens IFP Group Technologies LLI equipment quantity 14 10 MTA of hydrocarbon feedstock (HES capacity685 MW) Finished commodity: Polypropylene, Polyethylene, Monoethyleneglycol, Butadiene, Benzene, Pyrolis Gasoline, Fuel Oil Plant area 620,97 hectare including: Terminal area– 56,43 hectare 2013-2017 – Site Engineering Preparation and 1st term Construction Ineos Commercial Services (UK) Limited Ineos Commercial Services (UK) Limited Shell Research Limited For PP– 800 TTA For PE (S) – 350 TTA For PE (G) – 500 TTA 320 kinds of equipment THANK YOUR FOR YOUR ATTENTION! 1, Еngineers Boulevard, Omsk, Russia Tel. +7(3812) 28-55-34, Fax +7(3812) 28-55-44. E-mail: postoffice@onhp.ru Web: www.ONHP.ru