Thermal Process Engineering Energy optimization of industrial sites Ala Modarresi Anton Friedl amodarre@mail.zserv.tuwien.ac.at Achema 2012 Institute of Chemical Engineering page 1 Thermal Process Engineering Energy optimization of industrial sites Data extraction and analysis Heat Exchanger Network (HEN) optimization HEN synthesis software „TVTHENS“ for industrial-scale problems* New process technologies Absorption chillers/heat pumps simulation with „TRNSYS“ Renewable energy systems Geothermal/solar thermal systems simulation with „TRNSYS“ [*] A. Modarresi, A. Miltner, A. Friedl, M. Wiesinger, BESTENS AUSGENUTZT, Chemie Technik, 04 (2011), pp. 64-66 Achema 2012 Institute of Chemical Engineering page 2 Thermal Process Engineering Energy optimization of industrial sites Heat exchanger network optimization • Pinch analysis • Grand and Composite curves • Exergy block diagram • Maximum heat integration and minimum Utilities demand • Targeting • Minimization of the Utilities demand • Heat load distribution • Minimization of the number of heat exchangers • HEN Optimization • Simultaneous minimization of the Utilities demand and number of heat exchangers as well as minimization of overall heat exchange area • Retrofit [*] A. Modarresi, P. Kravanja, A. Friedl, Pinch and exergy analysis of lignocellulosic ethanol, biomethane, heat and power production from straw, Applied Thermal Engineering, 2012, http://dx.doi.org/10.1016/j.applthermaleng.2012.01.026 Achema 2012 Institute of Chemical Engineering page 3 Thermal Process Engineering Energy optimization of industrial sites Prepared data Pinch analysis Mixed Integer Linear Program Extracted data Heat exch. network Achema 2012 Institute of Chemical Engineering page 4 Thermal Process Engineering Energy optimization of industrial sites New process technologies and renewable energy systems Simulation of geothermal/solar thermal assisted absorption chillers/heat pumps Achema 2012 Institute of Chemical Engineering page 5 Thermal Process Engineering Energy optimization of industrial sites Solar thermal energy Simulation Heat pump Absorption Chiller Geothermal energy Acknowledgements The project is supported by the “Klima- und Energiefonds“(NEUE ENERGIEN 2020) and the “FFG“ as well as by the „Lenzing Fibers GmbH“. www.klimafonds.gv.at Achema 2012 Institute of Chemical Engineering page 6