Flexible Innovation for Public
Transportation
Market leading brands with first class business support
OUR CAPABILITY
CMG is a global company, with our head office and manufacturing sites in the
UK. We have sales offices in the USA and Australia and sales in another 52
countries. We design, develop and manufacture engineered solutions for the
protection of critical power and data cables in the most demanding
environments. We draw on over 60 years experience of working with metallic
and non metallic conduit systems for rail, OEM machinery, construction and
hazardous (Ex zone) markets. We provide easy to use, cost effective, high
performance, durable and reliable cable protection systems developed to meet
our customers specific requirements.
WHO WE ARE
• CMG’s history can be traced back to 1923 with the Elkay product range.
• Now a global business, employing nearly 200 people across three continents.
• Our brands have recognition around the world.
• Kopex brand formed in 1947 - conduit systems for hazardous area markets.
• Adaptaflex brand was formed in 1974 – conduit systems designed for rail,
OEM and construction markets.
• Harnessflex brand 1994 – conduit and backshell systems protecting wiring
and connectors controlling emissions on off high way vehicles and engines.
• Elkay brand – a range of switches and controls for energy management.
WHAT WE DO
•We manufacture a comprehensive range of highly engineered components
and conduit systems.
•At our principal manufacturing site in Coleshill, Birmingham, we have 6,500 sq
metres of production facilities.
•We produce over 14 million metres of conduit and 4 million turned metal parts.
• At our 3,500 sq metre injection moulding manufacturing plant in Newtown,
Mid-Wales, we produce over 40 million moulded parts per annum.
•Our core focus across the business is based around successfully meeting and
exceeding customers’ requirements.
World leader in flexible conduit systems
Market Sectors
• Commercial contracting
• Machine tool
• Rail
• Marine
• Automation
• Security/CCTV
• Data cabling
• Critical power
• Construction
Adaptaflex is the market leading flexible conduit system brand in Europe and is
rapidly becoming a leading global player.
We supply leading organisations in technically demanding markets.
With over 6,000 products, the range includes metallic and non-metallic flexible
conduit.
The brand combines innovative design with dedicated manufacture.
Offering customers the widest possible selection of critical cable protection
systems.
• The recently launched Adaptalok ATS is the most advanced conduit system
available on the market today.
• Adaptalok ATS is the result of extensive, ground-breaking research and
development, an evolution of our proven Adaptalok technology
• Adaptalok ATS is an evolutionary, one-piece moulded fitting, providing
ultimate performance in the most demanding wet or dry conditions.
• Adaptalok ATS has been embraced by customers in a number of industry
sectors all over the world.
www.adaptaflex.com
BRANDS YOU CAN TRUST
• We believe that working with CMG brings confidence.
• All of our products have been rigorously tested internally.
• All of our products are tested and certified by independent third party
agencies.
• Our products meet and exceed, international and industry standards.
• Our brands have become international quality marques, ensuring smooth,
trouble free distribution of our products worldwide.
• We have many International Approvals to our name and actively participate
on leading technical standards committees.
• We are able to use our technical experience and knowledge to ensure
safety and quality levels are maintained both now and in the future.
BRANDS YOU CAN TRUST
Third Party Testing & Approvals
• IEC61386 Performance Classification Standard
We were the first major conduit manufacturer to achieve third party
accreditation to the EN50086/IEC 61386 Standard from the British Standards
Institution (BSI).
• IEC61386 conformance guarantees that our products meet performance
specifications for fatigue life, operating temperature, non-flame propagation and
IP ratings amongst other criteria. IEC61386 fully replaced EN50086 in 2005.
•BSI Kitemark
We are the only major conduit manufacturer to achieve third party accreditation
through the BSI Kitemark scheme.
BRANDS YOU CAN TRUST
• ISO9001 Quality Standard
We conform to ISO 9001:2000, the internationally recognised standard for Quality
Management Systems. This standard reflects the procedures and management
processes throughout the whole of the company.
• BS EN ISO14001 Environmental Standard
Controlling the impact of manufacturing activities on the environment is a major
challenge. Again we lead the way by being the first conduit manufacturer to
comply with this Standard.
BRANDS YOU CAN TRUST
•SNCF Approval
Approval to NF F 16/101
Approval to SNCF 478
- Complete
- Testing in progress
- Completion expected 30th April 2010
Fully engaged with:
Direction Déléguée Qualité Fournisseurs
Pôle Méthodes Organisation
In addition to our business accreditations, all of our individual
brands have achieved a number of industry standards relevant to
their sector. Some of the leading accreditations are listed below.
MARKETS WE OPERATE IN
• Uniquely able to work across international markets.
• Our products are used by specifiers and installers.
• Markets are: Rail and Transportation; Industrial Machinery; The Construction
Industry; Hazardous Areas; Automation; Marine; Offshore Equipment; Mining;
Chemical Processing; Food; Pharmaceutical; Engine Manufacturers and the
thriving sector of energy management.
•Our products lead through innovation, technical superiority and quality.
•We can meet large increases in demand quickly
•We have the most comprehensive ranges of products available within our market sectors.
•We work with major blue chip companies across the world including Alstom, CAF, Siemens, BP,
GE, Shell, Rolls Royce and Johnson Controls.
•Working with such prestigious clients and understanding their needs and expectations places
us in a leading position so that we are specified across national borders.
BRANDS YOU CAN TRUST
Our commercial offer to Bombardier Transportation
•The lowest total installed system cost.
•Overall inventory cost reduction.
•Reduction in total number of Stock Keeping Units.
•Global agreed fixed pricing.
•Global supply and product availability.
•An environmentally responsible and accredited company.
BRANDS YOU CAN TRUST
Our technical offer to Bombardier Transportation
•The fastest fit conduit system.
•Simplified specification and versatility across multiple applications.
•Assured durability and reliability.
•Highest IP rated one piece connector available.
•Fully compliant to the highest rail specifications.
•Independently tested and approved.
•Innovative product design.
•Recyclable materials.
Conduits
Nylon PA6 Flame Retarded
Type PR
Type PA
• Standard Limited Fire
Hazard
• Standard and
Heavyweight
• Low Smoke & Low
Toxicity
• DIN5510 – S4, SR2 ST2
• NF F 16/101 - I3 F3 Rating
• LOI 28%
• Enhanced Limited Fire Hazard
• Standard weight
(Heavyweight available on
request)
• Low Smoke & Low Toxicity
• DIN5510 – S4, SR2 ST2
• NF F 16/101 – I2 F2 Rating
• LOI 38%
Conduits
Nylon PA11 & Polyester Flame Retarded
Type PI
• Highly Flexible
• High Impact Resistance at low
temperatures
• Standard Limited Fire Hazard
• Standard and Heavyweight
• Low Smoke & Low Toxicity
• DIN5510 – S4, SR2 ST2
• NF F 16/101 – I4 F2 Rating
• LOI 24%
Type CP
• Highly Flexible
• High Impact Resistance at low
temperatures
• Standard Limited Fire Hazard
• Medium Weight
• Very Low Smoke & Low Toxicity
• DIN5510 – S4, SR2 ST2
• NF F 16/101 – I4 F1 Rating
• LOI 30%
Conduits
Hi-Specification Conduits
Type PK
• Almost zero toxicity, only CO2, H2O,
CO gas species
• No acid gas emission
• High oxygen index >35%
• Low heat release ISO 5660: 223
kW/m2
• Light weight & high crush strength
• Low smoke & fume emission
• High radiation resistance
• High operating temperature 2600C
continuous.
• High Impact resistance at low
temperatures
• DIN5510 – S4, SR2 ST2
• NF F 16/101 – I2 F1 Rating
• BS6853 Ao = 0.003
Adaptalok ATS Fittings
1-piece manufactured component
• Rapid fit product - time saving
• Very easy to install
• No parts to lose
• Seal and washer permanently fitted
• Highly visible for inspections
• Safe installation - Tool required for disassembly
• Rapid disassembly with simple tool when
required
• Low Smoke - Zero Halogen
IP66, 67, 68 & 69k
• Fit and Forget
• Easier selection
• Reliability & Integrity in application
ATS Fittings
Features and Benefits
Proven clip
design, pitch
independent
Nylon 66 body
IP66,67,68 & 69k
Performance as
standard
Visual aid
to correct
fitting
One piece ‘out of the
tool’ fitting, no customer
assembly
Integral Face seal washer,
guaranteed fit, cannot be
lost
no assembly
3 visible
confirmation
points of seal
being in place
Internal elastomer
conduit seal
guaranteed fit, cannot be
lost, no assembly,
protects wires
ATS Fittings
Current Catalogue Range
Fixed Nylon Threads
Straight
Swept 90° elbow
45° Elbow
Big bore
Large
metric thread
Replacement for PG threads
No bore restriction
ATS Fittings
Current Catalogue Range
Nylon Flange and Coupler
Swivel flange straight
Swivel flange 90° elbow
Swivel flange 45° Elbow
Swivel Couplers
ATS Fittings
Current Catalogue Range
Swivel Nickel Plated Brass Threads
Straight Male SA
Swept 90° elbow Male CS90
45° Elbow S45
Straight Female SFA
Swept 90° elbow Female CSF90
45° Elbow Female SF45
ATS Fittings
Current Catalogue Range
Swivel UNEF Aluminium Threads
Straight
Swept 90° elbow
45° Elbow
CMG Technical Proposal
ATS Multi Outlet Fittings
T Pieces & Y Pieces
• Standard equal outlets with corrugated conduits
• Multiple configurations – no reducers needed
• IP68 4 bar 30 minutes
• All sizes from 13 to 54mm
• Glass filled nylon impact resistant body
CMG Technical Proposal
ATS Multi Outlet Fittings
T Pieces & Y Pieces
Reducer options
• Each outlet can be reduced by one size
• One piece fittings - no reducers needed – stockholding
reduced
• No parts to lose
• IP68 maintained
CMG Technical Proposal
ATS Multi Outlet Fittings
T Pieces & Y Pieces
Threaded outlet options
• Metric, PG, NPT, and UNEF threads for connection directly
to bulkhead bolts or circular connectors
• Male or Female threads
• Multiple thread outlet options
• Special threads made to order
CMG Technical Proposal
ATS Multi Outlet Fittings
T Pieces & Y Pieces
Threaded outlet options
• Swivel threaded fittings for ease of connection
• Thread attachment can be in any or all positions
• Allows attachment to other conduit systems
e.g. Steel or coated steel systems
• Configured to requirements - Any combinations of
threads and conduit systems
ATS Fittings
ATS Multi Outlet Fittings
In-Line Reducer Type TL
• Standard equal oultets with corrugated conduits
• Twin outlets can be by one size as standard
• Multiple Configurations – no reducers needed
• IP68 4 bar 30 minutes
• All Sizes from 13 to 54mm
• Glass filled nylon impact resistant body
CMG Technical Proposal
ATS Multi Outlet Fittings
In-Line Reducer Type TL
• Major outlet can have a threaded outlet
• Male or Female Thread
• Metric, PG, NPT, and UNEF threads for connection
directly to bulkhead bolts or circular connectors
• Special threads made to order
CMG Technical Proposal
ATS Multi Outlet Fittings
In-Line Reducer Type TL
• IP68 seal maintained
• Allows attachment to other conduit systems
e.g. Steel or coated steel systems
• Swivel threaded fittings for ease of connection
• Configured to requirements
CMG Technical Proposal
Half Shell Protectors
•
•
•
•
Protection against torsion
Protection against abrasion
Strain relief
Easy fix and positioning via clip arrangement
CMG Technical Proposal
Stackable Clip System
•
•
•
•
•
•
•
•
•
Mounting Rail DIN 3015
Stackable – multiple configurations
Easy conduit pre-assembly
Different sizes link together
Self Supporting
High Strength - Impact Resistant
Used with support bars for added strength
Pitch independent
Multi-variable combinations
ATS Fittings
Strain Relief Proposed Range
• Using existing ATS SFA type fitting
• Nickel plated brass
• Nylon support / compression ring
• CR (neoprene seals)
• Straight 90 and 45 elbows available
• Long and short thread options
• Wide Cable sealing range options
• Metric as standard - other threads on request
• Special inserts for cable available on request
(e.g. double hole, square and flat cable)
• IP68 4 bar 30 minutes
CMG Technical Proposal
Conduit / Cable Gland System
•
•
•
•
•
IP68 4 Bar for 30 minutes
Metric and PG threads
Long and short thread options
Multiple cable diameters
High pull out strength
CMG Technical Proposal
Conduit / EMC Cable Gland System
• IP68 4 bar for 30 minutes.
• Continuous Screen through two tapered rings
and stainless steel spring
• Brass/nickel plated body, TPE-V seal
• -40°C to +135°C
• Metric and PG threads
CMG Technical Proposal
Conduit / EMC Cable Gland System
• TYPE A - Stripped Cable Sheath.
Allowing the outer sheath to be
completely stripped from the cable.
• TYPE B - Continuous Cable Sheath.
Allowing for a ring of outer sheath only
to be stripped.
CMG Technical Proposal
Fire Blocking Gland System
•
•
•
•
•
Prevent fire transmission from zones
Uses ATEX ExD potting compound
Tried tested safe secure system
Multiple cables can be used
Fitting re-usable with new pot
CMG Technical Proposal
Internal Braid System
•
•
•
•
•
•
Tinned Copper
High EM Screening (90-106dB at 10MHz)
Supplied on PVC flexible former
Minimum 90% coverage
Wide range of cable sizes
Fitting maintains screening
Testing
Fire Testing
Existing
• NFF16-101/102
Valid reports for all conduits and fittings
• DIN5510
Currently under re-test to latest 2009 version including Toxicity reports
• BS6853
Valid reports for all conduits
• CEI 11170
Valid reports for CP conduit
Future
• TS DD/CEN 45545 Part 2