Kent Hudson CEO, Co-Founder, SchoolDude.com March 2012 The Best Run Schools Run SchoolDude! The Increased Scope of Education Facility Management Education Facility Managers are so over programmed that a complete program is rarely delivered 40’s,50’s & 60’s 1. Custodial operations 2. Maintenance operations 3. Grounds operations 4. Electrical / gas utility 5. Pest control (in-house) 6. Playground equipment 7. Roofs 8. Safety – general 9. School closings 10. Vandalism Facility programs have increased dramatically but many institutions have smaller leadership teams Copyright © 2010 Service Management Assist, LLC 70’s,80’s,90’s,00’s & Now 1. Custodial operations 2. Maintenance operations 3. Grounds operations 4. Electrical / gas utility 5. Playground equipment 6. Pest control (in-house) 7. Roofs 8. Safety – general 9. School closings 10. Vandalism 11. Mold management 12. Asbestos (AHERA) 13. Carbon Dioxide testing 14. Lead in water 15. Natural gas volume purchasing 16. Electrical volume purchasing 17. CAD 18. CMMS with preventive maintenance 19. Electromagnetic emissions 20. Emergency / disaster plans 21. Energy management systems 22. Energy education 23. Data based custodial schedules 24. Rentals, community usage 25. ADA 26. Owners Construction Rep. 27. Indoor Air Quality 28. Lead in paint 29. Integrated Pest Management 30. Privatized custodial The Best Run Schools Run SchoolDude! 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54. 55. 56 . 57. 58. 59. 60. Purchased services management Protective equipment & clothing Radon Management Recycle waste program Re-locatable classrooms Right to Know Act Underground storage tanks Computerization – technology support Blood borne pathogens Budget planning Labor law issues OSHA Logging & training Custodial equipment management Quality Assurance program Hazardous Waste Removal Emergency Backpacks Building Backpack Supply Defibrillator maintenance Defibrillator training Security systems Green chemical management Carbon footprint issues Sustainability program Life/Safety Planning Playground management Expanded athletic programs Swimming pool maintenance Indoor track & field Fertilization & weed control Artificial athletic fields The Challenges We Face Today The Best Run Schools Run SchoolDude! Issue #1: Stewardship is falling The Best Run Schools Run SchoolDude! Issue #3: Severity of backlogs is increasing Our backlogs are growing, and we fear that priorities are becoming more acute. The Best Run Schools Run SchoolDude! What’s the impact? The Best Run Schools Run SchoolDude! ECON 101 If Customer Service is “Free with Unlimited Supply” – Demand will grow to consume all of your supply – Limit levels will eventually be hit resulting in customer dissatisfaction – Nothing will be left for stewardship “Customers unwittingly steal resources from the long-term preservation of facilities. . . Customers must be served professionally but it should not be at the expense of all else. Better service delivery is key.” APPA Maintenance Staffing Guidelines The Best Run Schools Run SchoolDude! Balancing Stewardship Vs. Service Stewardship Service Guardian of physical plant Support to staff on request • Preventive Maintenance • Planned Maintenance The Best Run Schools Run SchoolDude! • • • • Events Curriculum Moves Minor repairs Best Practices Organization Support Maintenance 25% Planned and Unplanned Maintenance 50% Preventive Maintenance 25% APPA Maintenance Staffing Guidelines – Ch 3 The Best Run Schools Run SchoolDude! It’s a brand new building, why do we need to maintain it? The Best Run Schools Run SchoolDude! We need to cut maintenance so we can “save” money. BENEFITS OF A SUCCESSFUL PM PROGRAM “Benefits of a Successful PM Program” is taken from Complete Building Equipment Maintenance Desk Book Second Edition, Edited by Sheldon J. Fuchs, P.E. Page 19 in the chapter by Paul D. Tomlingson. • Fewer Failures - A timely PM program usually uncovers problems before they become serious enough to cause equipment failures. Breakdowns can be reduced by 50 percent. • More Planned Work - The timeliness of preventive maintenance inspections usually uncovers those major jobs that require planning. Sufficient lead time allows planning to be done. • Fewer Emergencies - An effective PM program has every maintenance employee on the alert for things that cause problems. As a result, fewer problems that would cause an emergency situation escape detection. Emergency work can be reduced by half. The Best Run Schools Run SchoolDude! • Reduced Overtime - One of the largest contributing factors to overtime is the need to perform emergency work. A reduction in emergency work usually produces a corresponding decrease in overtime. • Extended Equipment Life - PM invariably rewards its users by extending equipment life by as much as 20 percent and increasing dependability. • Better Use of Maintenance Personnel - A job done under emergency conditions is 15 percent more costly in labor than a similar, well planned job. A maintenance department with a good PM program commits more staff to planned work. The result is more effective, productive use of this manpower. • Improved Equipment Operation - Well-cared-for equipment is its own reward - it runs better. • Less Downtime - Because the PM program can reduce emergency work, it follows that downtime can also be reduced. The Best Run Schools Run SchoolDude! Clichés • Pay me now or pay me later • An ounce of prevention is worth a pound of cure • Change the oil or change the engine – you choose Are they true? The Best Run Schools Run SchoolDude! Data Dudes • Perspective over 6,000 clients live operational data (400+ Higher Ed Institutions) • Partnership with SAS Institute, largest privately held software company in world • Terabytes of data • Technology: Ability to mine for group gold The Best Run Schools Run SchoolDude! Recently published . . . The Best Run Schools Run SchoolDude! Methodology • Data analysis across nearly 6,000 educational clients live operational data (400+ Higher Ed Institutions) • Identification of “PM Masters” – Top deciles within peer group – Allocating high percentage of manpower to PM (> 30%) – High completion rates (> 98%) – Been doing so for quite a while (> 3 years) The Best Run Schools Run SchoolDude! Key Questions 1. How does a PM program affect overall costs and emergencies? 2. What are the financial impacts to facility capital needs? 3. With utility costs comprising a large portion of the M&O budget, how can PM impact your energy use and building efficiencies? 4. How does PM affect other costs or risks, such as insurance claims? The Best Run Schools Run SchoolDude! Cost Impact • 50% - 65% reduction in the rate of emergency work • Lower cost per work order with the average cost per work order being 28.6% to 39.3% less The Best Run Schools Run SchoolDude! PM Reduces Corrective Work • Over a 5-year period, a sampling of PM Masters garnered a 16% reduction in corrective maintenance work as a percent of the total work over the time period. • Over a 20-organization sample across the 5-year time span, the corrective work as a percent of the total work is reduced from approximately 87% to 71% of the total work performed. The Best Run Schools Run SchoolDude! The Transition . . . The Best Run Schools Run SchoolDude! Reducing Emergency Work The Best Run Schools Run SchoolDude! PM Capital 101 • Value of roof (6%) • Value of HVAC (11%) Total for just two systems: 17% of replacement value Assuming 15 year life extended to 17 years with a PM program (very conservative) Capital Budget Relief estimate: The Best Run Schools Run SchoolDude! $0.25 per square foot per year Energy Impact from PM • Interviews with experts – performance contracting engineers • HVAC related load – Often around 50% of load – Expected improvement from PM – 10% improved – Estimated 5% energy bill reduction The Best Run Schools Run SchoolDude! Energy Cost Trend 17% increase from 2007. Cost is hard to control- but consumption is something you have some measure of control over. The Best Run Schools Run SchoolDude! The Data says… KWH/Sq. Foot ~25% reduction in Electric consumption for institutions performing PM. The Best Run Schools Run SchoolDude! The Data says… Therms/Sq. Foot ~30% reduction in Natural Gas consumption for institutions that are performing PM. The Best Run Schools Run SchoolDude! The Connection with Risk • P&C Insurance company – private study – 18,000 schools with multiple years of claims history. – 12,000 SchoolDude schools – 9,000 school overlap with at least minimal PM activity • Results: – 70% reduction in claims – 11% reduction in claims severity The Best Run Schools Run SchoolDude! Summary PM Benefits • • • • Reduce Reduce Reduce Reduce emergencies 50% average cost per work order up to 40% long term capital costs disruption of the learning environment All the data confirms investing in PM is the right business decision! The Best Run Schools Run SchoolDude! Facility Management Work Order Model Equipment Failure Mean Time Between Failure Mean Time to Report Problem Identified Action Starts Root Cause Analysis BPR Mean Time to Respond Total Outage Time Technician Assigned Truck Rolls Problem Solved Mean Time to Repair The Best Run Schools Run SchoolDude! Technology Assisted Maintenance Cloud Data Depot(s) SaaS Applications - Inforich Work Orders - PM Automation - Critical Alarm Auto. - Predictive Maintenance Buildings with BAS; Connect and move data to the Cloud The Best Run Schools Run SchoolDude! Closing Remarks • Master the art of selling the value of PM • Much information exists • Contact SchoolDude for more detailed information on these resources • Heather May heather@schooldude.com The Best Run Schools Run SchoolDude!