ACMA Awards ACMA Awards 2014-15 : Excellence in Export (Small) Excellence in Export Company Name : Plant Location : Category : SMALL 2014-15 Awards 2014-15 : Excellence Export (Small) (ACMA For office use only exceptin page no. ) Index S.N. 1 Section Page No. Max. Marks 3 Work Environment & Employee Involvement Customer Expectations & Feedback Export Operation Performance 200 4 Export Market Performance 100 5 Quality Performance 50 2 75 75 Total For Administrative Queries: Mr. Jitender Rana Email – Jitender.rana@acma.in Mobile – 09873369699 Ms. Sakshi Karkamkar Email – sakshi.karkamkar@acma.in Mobile – 07387002181 Actual Marks 500 For Technical Queries: Mr. V K Sharma Email : vk.sharma@acma.in Mobile : 09811392068 Ms. Sapana Baravkar Email : sapana.baravkar@acma.in Mobile : 07350703339 Mr. Binny Tomy Email- binny.tomy@acma.in Mobile- 9711138869 ACMA Centre for Technology (ACT) Godrej Eternia-C, ‘B’ Wing, '10th Floor, Office No.- C, Old Mumbai Pune Highway Wakdewadi, Shivaji Nagar , Pune – 411005, India . www.acma-act.in ACMA Awards 2014-15 : Excellence in Export (Small) Letter for Submission of Award application for 2014-15 Company letterhead details ( Logo , Address ) To , The Secretariat ( ACMA Awards ) , ACMA Centre for Technology Godrej Eternia, ”B” Wing ,, 10th Floor, Office No. C, ,Old Mumbai –Pune Highway, Wakdewadi , Shivaji Nagar Pune – 411005, India Tel No. 07387002181 ( Ms. Sakshi ) We are pleased to submit the application for ACMA Award 2014-15 for Excellence in Export in Small category. All data submitted is duly verified and true to the best of our knowledge . With regards ( Name & Designation of the Plant CEO ) Group Company Name Group Company Turnover in INR Cr. For 2014-15 ACMA Awards Category Small Between INR 20 to 50 Cr Large > INR 50 Cr. Small Not Applicable ( For ACMA Award Process Team ) Criteria for Small and Large Category : Small Category- Company Group Annual Sales Turnover Between INR 20 to 50 Cr Large Category- Company Group Annual Sales Turnover > INR 50 Cr 3 ACMA Awards 2014-15 : Excellence in Export (Small) Company’s Details 1. Name of the corporate group (if company is part of a corporate group): - ( Underline the plant for which application is sent ) Plant Address : 2. Name of the Chief executive of the corporate group- 3 Chief Executive (Site) details : Name : Designation : Mobile : E-mail : Land line with extension : Fax No. 4. Plant Head ( Next to Chief Executive (Site)) details : Name : Designation : Mobile : E-mail : Land line with extension : Fax No. ( If Sr. No. 3 & 4 are same , then provide next level person details at Sr. No. 4 ) 4 ACMA Awards 2014-15 : Excellence in Export (Small) Company’s Details 5. Plant ( for which application is submitted ) turnover ( in Rs, Crore ) for Year 2014-15 : 6. Year of Establishment : Company _______ , Plant ___________ 7. Total Employees : Company ___________ , Plant _____________ 8. Do you have a Joint Venture : ( If Yes , Mention the partner name ) 9. Company’s Key products : 11. Plant’s Key products : 12. Plant’s key manufacturing processes : 13. Plant’s Key competitors : 14. Plant’s Major Certifications : 5 ACMA Awards 2014-15 : Excellence in Export (Small) Customer Details As a part of ACMA Award process , feedback from your major customers for the plant ( for which application is submitted ) will be obtained directly and will be provided to Jury as a part of Site diagnosis. The same will be provided to you as a part of Site diagnosis feedback report Kindly provide 2 names per Key Customer for the plant for which application is sent S. No Customer Locatio % Key person name Mobile n & Designation mail Business share ( from the plant ) Number & E 1 2 Note- In addition to application , site diagnosis , Customer feedback scores will be also considered for final scores. 6 ACMA Awards 2014-15 : Excellence in Export (Small) Company / Plant Information Use this slide to brief about your company / Plant . It includes Product names / photos , Plant facility photographs , 7 ACMA Awards 2014-15 : Excellence in Export (Small) Route Map to reach your plant Provide here route map to your company for site diagnosis ( Site diagnosis is carried out if your application is shortlisted ) Contact person name & Designation: Name : Designation : E-Mail : Mobile : Landline : ( STD Code ) ( Number ) : Ext. ( if any ) 8 ACMA Awards 2014-15 : Excellence in Export (Small) ( For office use only ) Company performance at a glance ( Following radar chart shows the scores for each main area as per questionnaire , scores are converted to % ) RADAR Chart Work Environment & Employee Involvement 100 75 50 Quality Performance Customer Expectations & Feedback 25 0 Export Operation Performance Export Market Performance S.N. Area 1 2 3 4 5 Total Marks Work Environment & Employee Involvement Customer Expectations & Feedback Export Operation Performance Export Market Performance Quality Performance Total Actual Marks ( for Office Use only ) % 75 75 200 100 50 500 9 ACMA Awards 2014-15 : Excellence in Export (Small) ( For office use only ) Section 1 Work Environment & Employee Involvement. Total Marks = 75 S.N. Sub topic Total Marks 1.A Safety 20 1.B Plant Upkeep- Inside 20 1.C Plant Upkeep- Outside 20 1.D Employee Involvement 15 TOTAL Actual Marks % ( for office use ) 75 10 ACMA Awards 2014-15 : Excellence in Export (Small) 1. Work Environment and employee engagement (1.A) SAFETY Total= 20 (i)How do you do incident investigation? Do you track Near Miss Incidences? Do you have system of Office staff's round in shop floor for observing Unsafe Acts / Conditions, How this system works?. Indicate the Top 3 Incident prone areas in your Factory and Preventive actions planned. (10) (ii) What you have learnt from others / shared with others on Safety. (5) (ii) Show last one year trend in line graph for number of accidents. (5) Target Actual 6 Number of Adcidents 5 4 3 2 1 0 5 4 3 2 1 0 0 0 0 0 0 0 11 ACMA Awards 2014-15 : Excellence in Export (Small) 1. Work Environment and employee involvement (1.B) Upkeep of the plant Inside Total= 20 (i) Is there a plan for must be facilities ? Which are the areas which are taken for plant upkeep ? (5) (ii) What is your system to maintain upkeep of the plant Inside? What is the plan to take all the areas taken for must be facilities. ?(5) (iii) Show photographs of production line, raw material stores, finished goods store and employees wash room. (10) Production Line Finished Goods Stores Raw Material Stores Employees Wash Room 12 ACMA Awards 2014-15 : Excellence in Export (Small) 1. Work Environment and employee involvement (1.C) Upkeep of the plant Outside Total= 20 (i) What is your system to maintain upkeep of the plant Outside? What is the plan to cover entire area for upkeep ? Have you done any bench marking to maintain the area. (10) (ii) Show photographs of plant entrance, scrap yard, plant rear (back) side, canteen / dining area. (10) Plant Entrance Plant Rear (Back) Side Scrap Yard Canteen / Dining Area 13 ACMA Awards 2014-15 : Excellence in Export (Small) 1. Work Environment and employee involvement (1.D) Employee Involvement Total= 15 (i) How company involves employees (mention areas like QCC, Kaizen, Quality Improvement, Cost reduction etc)? What forums are available for employees to share their ideas ?(5) (ii) How do you take inputs from your employees for Process improvements / Quality improvements ? How company motivates employees (rewards / suggestions schemes etc.)? (5) (iii) What is your employee involvement in improvement activities? Provide employee satisfaction results (5) 14 ACMA Awards 2014-15 : Excellence in Export (Small) ( For office use only ) Section 2 Customer Expectations & Feedback Total Marks = 75 S.N. Sub topic 2.A 2.B 2.C Total Marks Customer ComplaintsExports Customer ComplaintsAnalysis Customer Returns TOTAL Actual Marks % ( for office use ) 25 40 10 75 15 ACMA Awards 2014-15 : Excellence in Export (Small) 2. Customer Expectations & Feedback (2.A) Customer Complaints- Exports Total= 25 Number of Complaints- Exports (i) Show last one year trend in line graph for number of customer complaints. (25) Target 16 Actual 15 14 12 10 12 10 8 6 5 4 2 1 0 0 (2.B) Customer Complaints- Analysis 0 0 0 0 0 0 Total= 40 (i) Mention actions taken to eliminate exports customer complaints if any. (Explain in detail actions initiated from receipt to closing of customer complaint. (40) 16 ACMA Awards 2014-15 : Excellence in Export (Small) 2. Customer Expectations & Feedback (2.C) Customer Returns / Warranty claims Total= 10 (i) Is there a warranty involved in supplies? If yes, is there a system to address the same? Is there a data monitoring system in place to review field performance in export markets? (10) 17 ACMA Awards 2014-15 : Excellence in Export (Small) ( For office use only ) Section 3 Export Operation Performance Total Marks = 200 S.N. Sub topic Total Marks 3.A Export Sales Growth 125 3.B Net Foreign Exchange Earned TOTAL 75 Actual Marks % ( for office use ) 200 18 ACMA Awards 2014-15 : Excellence in Export (Small) 3. Export Operation Performance (3.A ) Exports Sales Growth Total= 125 (i) Total Export sales in Rs. Crore ( Last 3 years Trend), illustrate it with your internal Target line – (50) 15 10 11 12 13 13 12.5 10 Target Actual 5 0 2012-13 2013-14 2014-15 (ii) Explain efforts taken to improve Export Sales of existing products ? (25) 19 ACMA Awards 2014-15 : Excellence in Export (Small) 3. Export Operation Performance (3.A ) Export Sales Growth Total= 125 (iii) ) Explain efforts taken to improve Export Sales through new products ? (50) 20 ACMA Awards 2014-15 : Excellence in Export (Small) 3. Export Operation Performance (3.B ) Net Foreign Exchange Earned Total= 75 (i) Net foreign exchange earned in Rs. Crore, illustrate it with your internal Target line ? (25) 12 Foreign Exc Earned in Rs Crore Rs Crore 10 8 9 10 8 6 4 2 0 2012-13 2013-14 2014-15 (ii) Show Royalty payments in Rs. Cores, illustrate it with your internal Target line ( Last 3 years Trend) (20) 6 5 4 Royalty Payments in Rs Crores 5 3 3 2 2 1 0 2012-13 2013-14 2014-15 21 ACMA Awards 2014-15 : Excellence in Export (Small) 3. Export Operation Performance (3.B) Net Foreign Exchange Earned Total= 75 (iii) Show Imports Trends (last 3 years ), illustrate it with your internal Target line ? (15) 16 15 14 14 12 12 Rs Crore Import in Rs. Crore 10 8 6 4 2 0 2012-13 2013-14 2014-15 (iv) How Import reduction achieved over the period of last 3 years? (15) 22 ACMA Awards 2014-15 : Excellence in Export (Small) ( For office use only ) Section 4 Export Market Performance Total Marks = 100 S.N. Sub topic 4.A 4.B Total Marks Export growth in Established Market Breakthrough Achievements for Capturing Markets Actual Marks % ( for office use ) 60 40 TOTAL 100 23 ACMA Awards 2014-15 : Excellence in Export (Small) 4. Export Market Performance (4.A) Export Growth in Established Market Total= 60 (i) Export Growth in established Market (Rs. Crore ) top 3 countries- Last 3 years Trend ( (30)? ( You can edit / add your export countries in this graph ) (ii) What are the efforts taken to improve share of business in established markets? ( 10 ) 24 ACMA Awards 2014-15 : Excellence in Export (Small) 4. Export Market Performance (4.A) Export Growth in Established Market Total= 60 (iii) How Export market is tapped? (10) (iv) How tapped market is realized? (10) 25 ACMA Awards 2014-15 : Excellence in Export (Small) 4. Export Market Performance (4.B) Breakthrough Achievements for capturing new Markets Total= 40 (i) Cost competitiveness for capturing new markets (20) (ii) Use of Technology for capturing new markets (10) (iii) Through Innovation (10) 26 ACMA Awards 2014-15 : Excellence in Export (Small) ( For office use only ) Section 5 Quality Performance Total Marks = 50 S.N. Sub topic 5.A 5.B 5.C Total Marks In-House RejectionExport Products Analysis & Actions for In house rejection for Export Products Design Change 20 TOTAL 50 Actual Marks % ( for office use ) 20 10 27 ACMA Awards 2014-15 : Excellence in Export (Small) 5. Quality Performance (5.A) In-House Rejection Total= 20 (i) What are the trends of the Total in-house rejection in PPM for Exports products ? (show last 3 year data in bar graph, illustrate it with your internal Target line) (20) 6000 5000 4000 PPM Target 5000 4500 3000 3000 In-house rejection PPM 2000 2000 1000800 1000 0 2010-11 2011-12 2012-13 (5.B) Analysis & Actions Total= 20 (i) Please describe the actions taken to reduce the in- house rejection for Exports products (20) 28 ACMA Awards 2014-15 : Excellence in Export (Small) 5. Quality Performance (5.C) Design Change Total= 10 (i) Is there a method to communicate design changes to export markets customers to address supply conditions as well as stocked material at warehouses / service outlets etc? (10) 29 ACMA Awards 2014-15 : Excellence in Export (Small) Summary of Achievements for the year 2014-15 ( Company has to fill up ) ACMA Awards 2014-15 : Excellence in Export (Small) For Company: Show your companies excellent photos