Water Treatment Plants SIMEM Company Profile 1 HYSTORY In 1963 in Minerbe, a small town in the North of Italy, the Furlani family decided to establish a manufacturing facility with a solitary aim to create the highest quality machinery and plants for concrete production and materials processing, as well as environmental protection. Throughout the last 4 decades, high quality combined with avant-garde solutions, allowed SIMEM to develop three Business Units: CONCRETE BATCHING PLANTS : to provide advanced mixing technologies to the highest end of construction projects WATER TREATMENT PLANTS: for treating drinking water and waste water into both civil and industrial applications SOLID TREATMENT PLANTS: to reclaim and recycle different kind of solid waste and contaminated soils 2 HEADQUARTES The headquarter of SIMEM is located in Minerbe, covering a surface area of around 150,000 sqm where the most advanced technologies for the steel manufacturing process are being used. 200 highly specialized professionals are employed for engineering, manufacturing, servicing and 3 promoting the international sales through a network of agents, dealers and subsidiary all over the world. SIMEM IN THE WORLD MSO TWIN SHAFT MIXERS SIMEM RUSSIA SIMEM SIMEM AMERICA SIMEM INDIA SIMEM BRASILE 4 SIMEM PROVIDES YOU WITH: Engineering Services thanks to a skilled team of persons with more than 20 years of experience. 5 MANUFACTURING EQUIPMENT Most of equipment is manufactured in our workshop in Italy with application of most innovative 6 production processes. Main References Eurotunnel between France and U.K. Petronas Towers – Kuala Lumpur, Malaysia Hong Kong Airport 7 Main References Panama Canal Project – Panama M.O.S.E. Venice projectc THE BIGGEST BATCHING PLANT IN THE WORLD THE HUGE PROGECT TO PRESERVE VENICE FROM FLOODS 8 SIMEM main reference in the World FRUIT OF THE LOOM – Morocco THE BIGGEST AFRICAN PLANT IN TEXTILE ALONG WITH RECOVERY 9 SIMEM in India SIMEM INDIA Vadodara Coimbatore Based at Government notified area of PORGIDC, nearby the industrial town of Vadodara in Gujarat, the manufacturing and assembly unit is spread over an area of approx. 9000 sq.m with a covered area of more than 3000 sq.m. Coimbatore office render commercial and technical service for water treatment plants. 10 SIMEM in India India, we are specialized in textile sector Solutions for: -Waste water treatment -Water recovery -Salt recovery -Zero Liquid Discharge solution 11 First recovery plant in India Since 2004 this recovery plant for flow 2000 m³/day is successfully running in India. This effluent treatment plant is having sludge process with Automatic sensing devices and Automatic controlled chemical Dosing, Quartz filtration and Resin Filter for water recovery. 12 Biological treatment Biological process in a special carousel shape this reduce a 20% energy consuption 13 Oxygen mass transfer by new concept: nano-bubble injection 30µm 14 Quartz filters REMOVAL OF SUSPENDED SOLIDS Ozone COLOR REMOVAL Carbon filters REMOVAL OF SMELLS, PESTICIDES SOLVENTS, 15 Water after Reverse Osmosis Cost of recovering waste water is around 0. 50 €/m³ of treated water Technology for “0” liquid discharge plants Micro-filtration Ultra-filtration Nano-filtration Reverse osmosis 17 Technology for “0” liquid discharge: Ultra-filtration REMOVAL OF: • SUSPENDED SOLIDS • BACTERIA 18 Technology for “0” liquid discharge: Reverse Osmosis Reverse Osmosis – for salts removal 3 stage Reverse Osmosis assure more than 87% water recovery 19 Zero Liquid Discharge DYE-HOUSE Pre-treatment with biological plant Ultra-filtration for S.S.removal Reverse osmosis 3 stages (87% recovery of wastewater) 87% of completely PURE water (Permeate) re-used In the dye-house 13% of concentrate solution Dye bath salt recovery 6-9% BRINE SOLUTION TDS= till 30.000 mg/l Nano-filtration for colour removal & salt recovery 20 Mechanical compression to evaporate unrecoverable waste This technology use only electrical energy at low running cost <50Kwh/mc 21 Mechanical compression to evaporate unrecoverable waste This technology use only electrical energy at low running cost <50Kwh/mc 22 SIMEM WTP Refence List in INDIA 23 SIMEM reference list in India Kind of plant Andhra Pradesh – India Dye-house of woven and yarn 2750 mc/d (washing stream) 500 mc/d (dye-bath stream) Biological plant + water recovery treatment composed of Quartz filtration + micro-filtration + Ozone treatment + Reverse Osmosis in double stage Alok Ind. Ltd. Kind of industry Flow Kind of plant Silvassa- India wastewater from spinning unit 250 m³/day Biological plant Alok Ind. Ltd. Kind of industry Flow Kind of plant Silvassa – India wastewater from texturising unit 250 m³/day Biological plant Alok Ind. Ltd. Kind of industry Flow Kind of plant Silvassa – India wastewater from Housing facility 250 m³/day Biological plant NSL TEXTILE Ltd. Kind of industry Flow 24 SIMEM reference list in India Kitex Garments Ltd. Cochin - India Kind of industry Dyeing & printing of cotton, polyester and mixture Flow 700 m³/day Kind of plant Softening plant + Biological plant + Ozone treatment with ozone generator of 1,05 kg/h O3 Priyadarshini Sahakari Ltd., Mumbai - India Kind of industry Dyeing of knit in cotton and polyester Flow 2500 m³/day Kind of plant Biological plant + tertiary treatment Bombay Dyeing & MFG, Mumbai - India Kind of industry Dyeing and cotton woven and cotton/polyester Flow 6000 m³/day Kind of plant Effluent treatment plant by means of Biological and Tertiary treatment for 6000 mc/day followed by water recovery for 3000 mc/day by means of Quartz & Resin filter + Reverse Osmosis in double stage 25 SIMEM reference list in India ALOK IND. LTD. Kind of industry Flow Kind of plant Mumbai - India Civil discharges (1500 persons) 100 mc/day Biological plant ALOK IND. LTD. Kind of industry Flow Kind of plant Mumbai – India (Sizing factory) Sizing + Civil discharges 150 m³/day Biological plant ALOK IND. LTD. Kind of industry Mumbai – India (Spinning factory) Civil discharge from toilet and Canteen 250 m³/day Biological plant with denitrification Flow Kind of plant ALOK IND. LTD. Kind of industry Flow Kind of plant Mumbai – India (Texturising factory) Civil discharge from toilet and Canteen 250 m³/day Biological plant with denitrification 26 SIMEM reference list in India ALOK IND. LTD. Kind of industry Flow Kind of plant Premier Mills Ltd. Kind of industry Flow Kind of plant Mumbai – India (Housing facilities) Civil discharge from toilet and Canteen 250 m³/day Biological plant with denitrification Bangalore - India Dyeing of yarn and printing of Cotton, Polyester and mixture 1200 m³/day Biological plant + Quartz & Resin filtration + R.O. plant 1st and 2nd stage Alok Industries Ltd. Kind of industry Flow Kind of plant Vapi- Gujarat - India cotton and cotton polyester dyeing 10.000 m³/day Biological plant + tertiary treatment + water recovery by means of Quartz filter and R.O. plant Alok Ind. Ltd. Kind of industry Mumbai - India Civil discharges (5000 persons) + garments washing 300 m³/day Biological plant Flow Kind of plant 27 SIMEM reference list in India Alok Ind. Ltd. Kind of industry Flow Kind of plant Mumbai - India Sizing and desizing process for flow 35 mcd + civil waste water for flow 50 mcd 85 m³/day Biological plant Alok Ind. Ltd. Kind of industry Flow Kind of plant Mumbai - India Civil discharges (1500 persons) 100 m³/day Biological plant Gangotri Textile Ltd. Coimbatore - India Kind of industry Dyeing and printing of cotton fabrics, polyester & mix Flow 1500 m³/20 hrs Kind of plant Biological plant + tertiary + Quartz & Resin filtration + Reverse Osmosis 1st and 2nd stage Himat Singka Ltd. Kind of industry Flow Kind of plant Bangalore - India Dyeing of yarn and woven of cotton 2500 m³/day Primary water treatment + wastewater treatment + water recovery with R.O. plant in two phases 28 SIMEM reference list in India KG Fabrics Ltd. Kind of industry Flow Kind of plant Premier Mills Ltd. Kind of industry Flow Kind of plant Loyal Fabric Kind of industry Flow Kind of plant Tirupur - India Dyeing and finishing of cotton, polyester and mixture fabrics 1000 mc/20hrs; COD=1200-1400 mg/l Biological plant + Chemical Physical+ followed by recovery treatment with quartz and resin filtration + Reverse Osmosis in 2 stages. Perundurai - India Dyeing & finishing of cotton, polyester and mixture 1000 m³/day Biological plant for 1000 m³/day and following Quartz & Resin filtration + R.O. in 2 stages for 500 m³/20hrs Chennai - Tirupur Dyeing and finishing of cotton, polyester and mixture fabrics 300 mc/day; COD= 600 mg/l Ozone plant for color removal, with ozone generator of 1 kg O3/h. 29 SIMEM reference list in India Inditex Processor Ltd. (Frontier)Tirupur - India Kind of industry cotton and cotton polyester dyeing and printing Flow 200 m³/day Kind of plant Raw water treatment + water pressure groups Inditex Processor Ltd. (Frontier)Tirupur - India Kind of industry cotton and cotton polyester dyeing and printing Flow 500 m³/day Inlet flow Kind of plant Reverse Osmosis 2nd stage Inditex Processor Ltd. (Frontier) Tirupur - India Kind of industry cotton and cotton polyester dyeing and printing Flow 1000 m³/day Kind of plant Biological + Recovery with Quartz and Resin filters +Reverse Osmosis plant Terry Plus India Pvt. Ltd. Timarpur - Delhi - India Kind of industry cotton towels dyeing and printing Flow 1250 m³/day Kind of plant Biological treatment 30 SIMEM reference list in India Abhishek Industries Ltd. Ludhiana Punjab - India Kind of industry Dyeing Industry for Towel Flow 10.000 m³/day Kind of plant Biological Waste Water plant Premier Mills Ltd. Kind of industry Flow Kind of plant Loyal Fabric Kind of industry Flow Kind of plant Perundurai - India Dyeing & finishing of cotton, polyester and mixture 1000 m³/day Biological plant for 1000 m³/day and following Quartz & Resin filtration + R.O. in 2 stages for 500 m³/20hrs Chennai - Tirupur Dyeing and finishing of cotton, polyester and mixture fabrics 300 mc/day; COD= 600 mg/l Ozone plant for color removal, with ozone generator of 1 kg O3/h. 31 MSO TWIN SHAFT MIXERS …building a better world! 32