Training_Course_Scan_Sensors_Industrial_Solutions_Ver_4_01

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Training Course
Industrial Solutions
Industrial Solutions
Applications
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Water and waste
Food and beverage
Chemical
Fuel and Oil
Pulp and paper
Primaries
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2
Industrial Solutions
Water and Waste
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Industrial Solutions
Water and Waste
Ultrasonic technology is considered
the traditional non contact method
of level measurement in the water
and wastewater industries
treatment.
The non contact measurement
requires low maintenance, hence
offering a long lasting and cost
effective solution.
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4
Industrial Solutions
Water and Waste
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The water plants usually provide a very convenient environment for
ultrasonic level measurement.
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Wastewater treatments present a more difficult measurement
environment, with vapors and gases, foam and steam that result in
water condensation.
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Ultrasonic level measurement technology is a common method of
measuring flow through an open channel. The sensor measures the
height or head of the liquid as it passes over an obstruction (a flume or
weir) in the channel.
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5
Industrial Solutions
Water and Waste
MonoScan
 Suitable for simple applications.
 Can measure level and flow in
open channel (Models L/O).
 suitable for outdoor
applications; IP65/NEMA 4.
 Offers signal error indications
for Near Zone, Lost Echo and
Tank Empty that would be
active when the current output
reaches 22mA.
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Industrial Solutions
Open Channel
MonoScan O for open channel/flow
 Includes 17 types of
Flume/Weirs, each of them is
offered at several sizes.
 The 4mA to 20mA values can be
defined for Level, Distance or
Flow measurements.
 Measurement unit for flow can
be either GPM (in American
standard) or M3 (in European
standard)
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Industrial Solutions
Water and Waste
SmartScan 50
 Designed to meet the most
pressing challenges in the field
including vapors and gases, foam
and steam.
 Offers 5 SPDT relays with
preprogrammed assignments for
reporting errors, totalization
pulse, fail safe mode and
sequencing for pump alternation.
 Ability to toggle the display
between level, distance, volume,
flow and totalization values.
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Industrial Solutions
Open Channel
SmartScan 50
 SmartScan 50 O for open
channel/flow can be calibrated to
measure 17 types of
flumes/weirs by menu selection.
 Custom flume option via
strapping table of up to 24 points
(minimum 8 points).
 Optional feature in relay (#5)
for flow totalization pulse
indication.
 50KHz sensor is suitable for
submerged applications.
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Industrial Solutions
Water and Waste
SmartScan 25
 Can Measure ranges of up to 40
meters (131ft) in liquids.
 Offers 5 SPDT relays
(independent on/off
programming).
 Provides continuous and accurate
readings even under harsh
conditions.
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Industrial Solutions
Food and Beverage
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11
Industrial Solutions
Food and Beverage
Non contact ultrasonic level
measurement gauges have been
used in the food industry for many
years. This industry presents a
variety of applications for level
measurement: liquid, powder,
grain, solid and paste.
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Industrial Solutions
Food and Beverage
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The non contact ultrasonic level measurement gauge is the ideal
solution, since the instrument has no moving parts which reduces
maintenance and promote long-term performance, hygiene
considerations and reliability.
The more challenging applications in the food and beverage industries
present high temperatures, dusty environment and uneven surfaces.
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Industrial Solutions
Food and Beverage
MonoScan
 Can measure level/Distance in
both liquids and solids
applications.
 Measuring range up to 15
meters (49.2 ft) in liquids and
8.5 meters (27.8 ft) in solids.
 Suitable for solid applications
without dust.
 Suitable for liquid applications
without foam.
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Industrial Solutions
Food and Beverage
SmartScan 50
 Accurate measurement in:
 Vapors.
 High temperature
 Water condensation.
 Advanced calculations : volume
and weight.
 Measuring range up to 12 meters
(39.4 ft) in liquids and 8.5
meters (28 ft) in solids.
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Industrial Solutions
Food and Beverage
SmartScan 25
 Accurate average result in solids
applications.
 Advanced calculations : volume
and weight.
 Can Measure ranges of up to 40
meters (131ft) in liquids and 30
meters (98.4 ft)in solids.
 Not applicable in highly dusty
environment (may happen during
the filling process).
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Industrial Solutions
Chemical
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Industrial Solutions
Chemical
The chemical industry demands
non contact level measurement
solution due to the aggressive
nature of the measured materials.
The chemical compatibility of the
sensor should be taken into
consideration due to aggressive
acids and highly corrosive materials
that occasionally found in this
industry.
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Industrial Solutions
Chemical
Non contact ultrasonic technology
has been successfully applied on
some of the chemical storage
tanks, where the speed of sound in
the measured material is similar to
the speed of sound in the air
(i.e.,constant) and where the
temperature, pressure, vapors and
steams are less demanding, hence
having no effect on the speed of
sound.
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Industrial Solutions
Chemical
SmartScan 25
 Offers highly resistance sensor
(ECTFE/Halar) with an option of
PVDF housing.
 Gas compensation feature to
compensate for sound velocity
changes in different types of gas.
 Signal error indications for Near
Zone, Lost Echo and Tank Empty
would be active when the current
output reaches 22mA or 3.7mA.
 Suitable for hazardous installations.
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Industrial Solutions
Chemical
SmartScan50
 Offers Robust and compact
sensor (Glass reinforced epoxy)
with good resistance in toxic
environment.
 Can handle high temperature
(up to 100 C/ 212 F)
 Can cope with up to 5 bar
pressure.
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Industrial Solutions
Chemical
MonoScan
 Provides efficient storage
monitoring.
 Ex version for installation in
hazardous area.
 Gas compensation feature to
compensate for sound velocity
changes in different types of
gas.
 Offers highly resistant sensor
(ECTFE/Halar) with an option of
PVDF housing.
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Industrial Solutions
Fuel and Oil
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Industrial Solutions
Fuel and Oil
Non contact ultrasonic technology
is commonly used in the fuel
and oil industry since it doesn’t
become filled with materials.
The non contact measurement
requires low maintenance, hence
offering a long lasting and cost
effective solution.
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Industrial Solutions
Fuel and Oil
Non contact ultrasonic technology
has been successfully applied on
both storage vessels and process
tanks.
The more challenging applications
in this industry present high
temperatures, high pressure and
high agitation which are not
suitable for ultrasonic technology.
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Fuel and Oil
Fuel and Oil
SmartScan25
 Suitable for installation in
hazardous location.
 Offers 3 operation mode:
Storage 1, Storage 2 and
process to choose from in order
to apply to the application
needs.
 Enables to set height or volume
values to be used as 20 mA and
4 mA marks.
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Fuel and Oil
Fuel and Oil
SmartScan50
 Can handle high temperature (up
to 100 C/ 212 F) and high
humidity.
 Additional menu function enables
you to enter a coefficient value
which can be used for different
options, as:
 Measurement in kilograms
 Alternative measurement unit
 Default volume calculation (for
cylindrical tanks).
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Fuel and Oil
Fuel and Oil
MonoScan
 Reliable and continuous level
measurement.
 Ex version for installation in
hazardous area.
 Scan Distance function will
“map” your tank from the
various obstacles such as
ladder and pipes, and will
memorize the interfering
signals.
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Industrial Solutions
Pulp and paper
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Industrial Solutions
Pulp and paper
Non contact ultrasonic level
measurement gauges have
been used in the Pulp and paper
industry for many years.
This industry presents a variety of
applications to level measurement:
solid, chips, mixture and paste.
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Industrial Solutions
Pulp and paper
SmartScan50 D
 SmartScan 50 D is an innovative
solution for measuring paperrolls diameter of moving rolls
aligned in different directions.
 The device can execute up to
30 measurements per second.
 Specs: Accuracy of 0.1%,
resolution of 1mm, range of 3
meters (9.8 ft).
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Industrial Solutions
Pulp and paper
SmartScan50
 Suitable for use in high humidity
(up to 100%) without being
effected by water condensation.
 Measuring range of up to 12
meters (39.4ft) in liquids, with
accuracy better than 0.2%.
 Designed to meet IP67/NEMA 6
rating, and thereby cope with
very wet environments.
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Industrial Solutions
Primaries
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Industrial Solutions
Primaries
Ultrasonic technology has been
used extensively in the primaries
industry, on applications such as
sand, gravel, quarries, cement,
ready-mixed, lime, coal, animal
feed, aggregates and plastic
pellets.
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Industrial Solutions
Primaries
These industries present some
challenging level measurement
applications for ultrasonic: high
temperatures, dusty environment
and uneven surfaces.
During a process, the products
generate noise, dust and air
movement, which can result in loss
of the signal.
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Industrial Solutions
Primaries
SmartScan 25
 can successfully cope with these
demanding applications, due to
low loss of energy, can reach
long distances and has high
sensitivity to echoes.
 ‘Cone’s high’ program allows
entering a value of up to half of
tank’s height which may be
required when the conic area is
causing false echoes and
consequently faulty
measurements.
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Industrial Solutions
Primaries
SmartScan 50
 To measure the level of small
particles and for very noisy
environment.
 Measurement results obtained
in level, distance, volume and
Kg.
 Scan Distance function will
“map” your tank from the
various obstacles such as
ladder and pipes, and will
memorize the interfering
signals.
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Industrial Solutions
Primaries
MonoScan
 Suitable for measuring range of
up to 8.5 meters (28 ft) in solids
that are dust free.
 Working area function allows
you to add distance range that
exceeds the tank's height, thus
enabling accurate readings of
complicated tank shapes with
conic ending.
 4-20mA current output for
remote monitoring.
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