Training Course Industrial Solutions Industrial Solutions Applications Water and waste Food and beverage Chemical Fuel and Oil Pulp and paper Primaries You Can Measure the Benefits… 2 Industrial Solutions Water and Waste You Can Measure the Benefits… 3 Industrial Solutions Water and Waste Ultrasonic technology is considered the traditional non contact method of level measurement in the water and wastewater industries treatment. The non contact measurement requires low maintenance, hence offering a long lasting and cost effective solution. You Can Measure the Benefits… 4 Industrial Solutions Water and Waste The water plants usually provide a very convenient environment for ultrasonic level measurement. Wastewater treatments present a more difficult measurement environment, with vapors and gases, foam and steam that result in water condensation. Ultrasonic level measurement technology is a common method of measuring flow through an open channel. The sensor measures the height or head of the liquid as it passes over an obstruction (a flume or weir) in the channel. You Can Measure the Benefits… 5 Industrial Solutions Water and Waste MonoScan Suitable for simple applications. Can measure level and flow in open channel (Models L/O). suitable for outdoor applications; IP65/NEMA 4. Offers signal error indications for Near Zone, Lost Echo and Tank Empty that would be active when the current output reaches 22mA. You Can Measure the Benefits… 6 Industrial Solutions Open Channel MonoScan O for open channel/flow Includes 17 types of Flume/Weirs, each of them is offered at several sizes. The 4mA to 20mA values can be defined for Level, Distance or Flow measurements. Measurement unit for flow can be either GPM (in American standard) or M3 (in European standard) You Can Measure the Benefits… 7 Industrial Solutions Water and Waste SmartScan 50 Designed to meet the most pressing challenges in the field including vapors and gases, foam and steam. Offers 5 SPDT relays with preprogrammed assignments for reporting errors, totalization pulse, fail safe mode and sequencing for pump alternation. Ability to toggle the display between level, distance, volume, flow and totalization values. You Can Measure the Benefits… 8 Industrial Solutions Open Channel SmartScan 50 SmartScan 50 O for open channel/flow can be calibrated to measure 17 types of flumes/weirs by menu selection. Custom flume option via strapping table of up to 24 points (minimum 8 points). Optional feature in relay (#5) for flow totalization pulse indication. 50KHz sensor is suitable for submerged applications. You Can Measure the Benefits… 9 Industrial Solutions Water and Waste SmartScan 25 Can Measure ranges of up to 40 meters (131ft) in liquids. Offers 5 SPDT relays (independent on/off programming). Provides continuous and accurate readings even under harsh conditions. You Can Measure the Benefits… 10 Industrial Solutions Food and Beverage You Can Measure the Benefits… 11 Industrial Solutions Food and Beverage Non contact ultrasonic level measurement gauges have been used in the food industry for many years. This industry presents a variety of applications for level measurement: liquid, powder, grain, solid and paste. You Can Measure the Benefits… 12 Industrial Solutions Food and Beverage The non contact ultrasonic level measurement gauge is the ideal solution, since the instrument has no moving parts which reduces maintenance and promote long-term performance, hygiene considerations and reliability. The more challenging applications in the food and beverage industries present high temperatures, dusty environment and uneven surfaces. You Can Measure the Benefits… 13 Industrial Solutions Food and Beverage MonoScan Can measure level/Distance in both liquids and solids applications. Measuring range up to 15 meters (49.2 ft) in liquids and 8.5 meters (27.8 ft) in solids. Suitable for solid applications without dust. Suitable for liquid applications without foam. You Can Measure the Benefits… 14 Industrial Solutions Food and Beverage SmartScan 50 Accurate measurement in: Vapors. High temperature Water condensation. Advanced calculations : volume and weight. Measuring range up to 12 meters (39.4 ft) in liquids and 8.5 meters (28 ft) in solids. You Can Measure the Benefits… 15 Industrial Solutions Food and Beverage SmartScan 25 Accurate average result in solids applications. Advanced calculations : volume and weight. Can Measure ranges of up to 40 meters (131ft) in liquids and 30 meters (98.4 ft)in solids. Not applicable in highly dusty environment (may happen during the filling process). You Can Measure the Benefits… 16 Industrial Solutions Chemical You Can Measure the Benefits… 17 Industrial Solutions Chemical The chemical industry demands non contact level measurement solution due to the aggressive nature of the measured materials. The chemical compatibility of the sensor should be taken into consideration due to aggressive acids and highly corrosive materials that occasionally found in this industry. You Can Measure the Benefits… 18 Industrial Solutions Chemical Non contact ultrasonic technology has been successfully applied on some of the chemical storage tanks, where the speed of sound in the measured material is similar to the speed of sound in the air (i.e.,constant) and where the temperature, pressure, vapors and steams are less demanding, hence having no effect on the speed of sound. You Can Measure the Benefits… 19 Industrial Solutions Chemical SmartScan 25 Offers highly resistance sensor (ECTFE/Halar) with an option of PVDF housing. Gas compensation feature to compensate for sound velocity changes in different types of gas. Signal error indications for Near Zone, Lost Echo and Tank Empty would be active when the current output reaches 22mA or 3.7mA. Suitable for hazardous installations. You Can Measure the Benefits… 20 Industrial Solutions Chemical SmartScan50 Offers Robust and compact sensor (Glass reinforced epoxy) with good resistance in toxic environment. Can handle high temperature (up to 100 C/ 212 F) Can cope with up to 5 bar pressure. You Can Measure the Benefits… 21 Industrial Solutions Chemical MonoScan Provides efficient storage monitoring. Ex version for installation in hazardous area. Gas compensation feature to compensate for sound velocity changes in different types of gas. Offers highly resistant sensor (ECTFE/Halar) with an option of PVDF housing. You Can Measure the Benefits… 22 Industrial Solutions Fuel and Oil You Can Measure the Benefits… 23 Industrial Solutions Fuel and Oil Non contact ultrasonic technology is commonly used in the fuel and oil industry since it doesn’t become filled with materials. The non contact measurement requires low maintenance, hence offering a long lasting and cost effective solution. You Can Measure the Benefits… 24 Industrial Solutions Fuel and Oil Non contact ultrasonic technology has been successfully applied on both storage vessels and process tanks. The more challenging applications in this industry present high temperatures, high pressure and high agitation which are not suitable for ultrasonic technology. You Can Measure the Benefits… 25 Fuel and Oil Fuel and Oil SmartScan25 Suitable for installation in hazardous location. Offers 3 operation mode: Storage 1, Storage 2 and process to choose from in order to apply to the application needs. Enables to set height or volume values to be used as 20 mA and 4 mA marks. You Can Measure the Benefits… 26 Fuel and Oil Fuel and Oil SmartScan50 Can handle high temperature (up to 100 C/ 212 F) and high humidity. Additional menu function enables you to enter a coefficient value which can be used for different options, as: Measurement in kilograms Alternative measurement unit Default volume calculation (for cylindrical tanks). You Can Measure the Benefits… 27 Fuel and Oil Fuel and Oil MonoScan Reliable and continuous level measurement. Ex version for installation in hazardous area. Scan Distance function will “map” your tank from the various obstacles such as ladder and pipes, and will memorize the interfering signals. You Can Measure the Benefits… 28 Industrial Solutions Pulp and paper You Can Measure the Benefits… 29 Industrial Solutions Pulp and paper Non contact ultrasonic level measurement gauges have been used in the Pulp and paper industry for many years. This industry presents a variety of applications to level measurement: solid, chips, mixture and paste. You Can Measure the Benefits… 30 Industrial Solutions Pulp and paper SmartScan50 D SmartScan 50 D is an innovative solution for measuring paperrolls diameter of moving rolls aligned in different directions. The device can execute up to 30 measurements per second. Specs: Accuracy of 0.1%, resolution of 1mm, range of 3 meters (9.8 ft). You Can Measure the Benefits… 31 Industrial Solutions Pulp and paper SmartScan50 Suitable for use in high humidity (up to 100%) without being effected by water condensation. Measuring range of up to 12 meters (39.4ft) in liquids, with accuracy better than 0.2%. Designed to meet IP67/NEMA 6 rating, and thereby cope with very wet environments. You Can Measure the Benefits… 32 Industrial Solutions Primaries You Can Measure the Benefits… 33 Industrial Solutions Primaries Ultrasonic technology has been used extensively in the primaries industry, on applications such as sand, gravel, quarries, cement, ready-mixed, lime, coal, animal feed, aggregates and plastic pellets. You Can Measure the Benefits… 34 Industrial Solutions Primaries These industries present some challenging level measurement applications for ultrasonic: high temperatures, dusty environment and uneven surfaces. During a process, the products generate noise, dust and air movement, which can result in loss of the signal. You Can Measure the Benefits… 35 Industrial Solutions Primaries SmartScan 25 can successfully cope with these demanding applications, due to low loss of energy, can reach long distances and has high sensitivity to echoes. ‘Cone’s high’ program allows entering a value of up to half of tank’s height which may be required when the conic area is causing false echoes and consequently faulty measurements. You Can Measure the Benefits… 36 Industrial Solutions Primaries SmartScan 50 To measure the level of small particles and for very noisy environment. Measurement results obtained in level, distance, volume and Kg. Scan Distance function will “map” your tank from the various obstacles such as ladder and pipes, and will memorize the interfering signals. You Can Measure the Benefits… 37 Industrial Solutions Primaries MonoScan Suitable for measuring range of up to 8.5 meters (28 ft) in solids that are dust free. Working area function allows you to add distance range that exceeds the tank's height, thus enabling accurate readings of complicated tank shapes with conic ending. 4-20mA current output for remote monitoring. You Can Measure the Benefits… 38