FOOD SAFETY Food science & Technology 140 What is food safety? What is food safety? • Potential health risks from food consumption What is food safety? • Potential health risks from food consumption – microbiological, viral and parasitic concerns What is food safety? • Potential health risks from food consumption – microbiological, viral and parasitic concerns – hormone residues (growth promoters) What is food safety? • Potential health risks from food consumption – microbiological, viral and parasitic concerns – hormone residues (growth promoters) – animal drugs (antibiotics) What is food safety? • Potential health risks from food consumption – microbiological, viral and parasitic concerns – hormone residues (growth promoters) – animal drugs (antibiotics) – chemical residues (pesticides) What is food safety? • Potential health risks from food consumption – microbiological, viral and parasitic concerns – hormone residues (growth promoters) – animal drugs (antibiotics) – chemical residues (pesticides) – preservatives What is food safety? • Potential health risks from food consumption – microbiological, viral and parasitic concerns – hormone residues (growth promoters) – animal drugs (antibiotics) – chemical residues (pesticides) – preservatives – bioengineered foods Americans have the safest food supply in the world • Food industry highly regulated • Inspections at: – Antemortem (before death) – Postmortem (after death) – Further processing – Facilities – Stores – Restaurant kitchens Americans have the safest food supply in the world • Inspections performed by: – Federal agencies – State agencies – Local agencies Meat Industry Examples • Federal Agencies Meat Industry Examples • Federal Agencies – Food Safety and Inspection Service (FSIS) Meat Industry Examples • Federal Agencies – Food Safety and Inspection Service (FSIS) – Animal, Plant, and Health Inspection Service (APHIS Meat Industry Examples • Federal Agencies – Food Safety and Inspection Service (FSIS) – Animal, Plant, and Health Inspection Service (APHIS) – Grain Inspection, Packers and Stockyard Administration (GIPSA) Meat Industry Examples • Federal Agencies – Food Safety and Inspection Service (FSIS) – Animal, Plant, and Health Inspection Service (APHIS) – Grain Inspection, Packers and Stockyard Administration (GIPSA) – Agricultural Marketing Service (AMS) Meat Industry Examples • Federal Agencies – Food and Nutrition Service (FNS) Meat Industry Examples • Federal Agencies – Food and Nutrition Service (FNS) – Occupational Safety and Health Administration Meat Industry Examples • Federal Agencies – Food and Nutrition Service (FNS) – Occupational Safety and Health Administration (OSHA) – Food and Drug Administration (FDA) Meat Industry Examples • Federal Agencies – Food and Nutrition Service (FNS) – Occupational Safety and Health Administration (OSHA) – Food and Drug Administration (FDA) – Consumer Product Safety Commission (CPSC) Meat Industry Examples • Federal Agencies – Food and Nutrition Service (FNS) – Occupational Safety and Health Administration (OSHA) – Food and Drug Administration (FDA) – Consumer Product Safety Commission (CPSC) – Environmental Protection Agency (EPA) Meat Industry Examples • State Agencies – Department of Agriculture – Department of Health Meat Industry Examples • Local Agencies – City or county health inspections (health departments Food Safety Regulation • Food Safety is everyone’s responsibility Food Safety Regulation • Food Safety is everyone’s responsibility • HACCP is current food regulation program Food Safety Programs • HACCP H: A: C: C: P: Hazard Analysis Critical Control Point HACCP Plans • Assemble HACCP team • Describe the food and the method of distribution • Identify the intended use and consumers of the food • Develop a flow diagram which describes the process • Verify the flow diagram HACCP Program Principles 1 Conduct a hazard analysis • Biological hazard: Ex. Bacteria • Chemical hazard: Ex. Nitrite toxicity • Physical hazard: Ex. Metal HACCP Program Principles 1 Conduct a hazard analysis 2 Identify the Critical Control Points (CCP) in the process Ex. Endpoint temperature HACCP Program Principles 1 Conduct a hazard analysis 2 Identify the Critical Control Points (CCP) in the process Ex. Endpoint temperature 3 Establish limits for preventative measures associated with each CCP o Ex. Reach temperature of 140 F HACCP Program Principles 3 Establish limits for preventative measures associated with each CCP 4 Establish CCP monitoring requirements EX. thermometer 5 Establish corrective action to be taken when monitoring indicates a critical limit deviation HACCP Program Principles 6 Establish effective record keeping procedures that document the HACCP system 7 Establish procedures for verification that the HACCP system is working Pathogenic Bacteria Concerns • Food poisoning: • Food infection: Pathogenic Bacteria Concerns • Food poisoning: illness caused by the ingestion of toxins • Food infection: ingestion of pathogenic organisms that grow and cause illness Microbiological Concerns • Clostridium botulinum: food poisoning; botulism; low acid foods, anaerobic, sodium nitrite helps control Microbiological Concerns • Clostridium botulinum: food poisoning, botulism, low acid foods, anaerobic, sodium nitrite helps control • Staphylococcus aureus: food poisoning, faculative, food handling problem, proper temperature helps control Microbiological Concerns • Salmonella: carried intestinal tracts, improper cooking, avoid cross contamination Microbiological Concerns • Salmonella: carried intestinal tracts, improper cooking, avoid cross contamination • Clostridium perfringens: anaerobic, produces an enterotoxin, ‘cafeteria germ’, keep food >140oF Microbiological Concerns • Campylobacter jejuni & coli: sanitation problem, proper cooking helps control, avoid cross contamination Microbiological Concerns • Campylobacter jejuni & coli: sanitation problem, proper cooking helps control, avoid cross contamination • Listeria monocytogenes: grows at refrigerated temperatures; pregnant women, young & elderly at greatest risk; proper cleaning & cooking, zero tolerance Microbiological Concerns • Escherichia coli (0157:H7): young, elderly & immune compromised at greatest risk; HUS - hemolytic uremic syndrome; cook well done Cause of Bacterial Food-borne Illness* Cause of Bacterial Food-borne Illness* • • • • • • Improper holding temperature - 63% Poor personal hygiene - 28% Contaminated equipment - 23% Inadequate cooking - 21% Food from unsafe source - 12% Other - 20% * Totals exceed 100% because multiple factors may be involved Sources of Bacterial Food-borne Illness • Food service establishments - 77% • Private home - 20% • Food Processor - 3% What can we do to prevent food-borne illness? • Food safety is everyone,s responsibility – Producers – Processors – Consumers What can we do to prevent food-borne illness? • Food safety is everyone’s responsibility – Producers • Sanitation • Feed modifications • Vaccines What can we do to prevent food-borne illness? • Food safety is everyone,s responsibility – Producers – Processors What is the industry doing to control pathogens? • Traditional interventions included: • • • • Refrigeration Blast freezing Water chilling Vacuum packaging What is the industry doing to control pathogens? • Steam Vacuuming: removes visible and invisible contaminants; spot treatment;highly effective, water and energy intensive • Hot-Water Washing: hot water (160-180oF) shower cabinets • Organic Acid Washes: hot solution (> 140oF) of 2% lactic or acetic; misted onto carcasses; highly effective • Ozone Treatment: good as wash and water treatment What is the industry doing to control pathogens? • Steam Pasteurization: whole carcass treatment; brings surface to about 200oF; extremely effective; expensive and water and energy intensive • Acidified Chlorite (Poultry): controls Salmonella and others What is the industry doing to control pathogens? • Carcass/Product Washing: acetic, lactic and gluconic acids; chlorine,hydrogen peroxide – cheap but corrodes pipes • Modified Atmosphere Packaging: gas mixtures of oxygen, carbon dioxide and nitrogen What is the industry doing to control pathogens? • Ingredient Technology: – Probiotics: “good” bacteria used as ingredient; Ex. Fermented sausages, Lactobacillus decreases pH and controls pathogens – Activated Lactoferrin: provides suckling mammals anti-pathogenic protection; prevents pathogen from attaching to host; very effective; active for 45 days What is the industry doing to control pathogens? • Ingredient Technology: – Acidified sodium chlorite (ASC): approved for many foods; trade name is Sanova; mixture of citric acid and sodium – Cetylpridinium chloride: trade name Cecure; effective for broad range of pathogens; effective for many foods; not approved by USDA or FDA for foods; common in mouthwashes and throat lozenges What is the industry doing to control pathogens? • Irradiation: – “Electronically Pasteurized” – Costly – Consumer resistance – 3 types: • Gamma Ray • Electron-Beam • X-Ray What is the industry doing to control pathogens? • Intervention process are not a substitute for Good Manufacturing Practices (GMP) and Sanitation Standard Operating Procedures (SSOP) • Compatible with HACCP programs • Many plants use several interventions as “hurdles” to control pathogens • “Control” is more realistic than “Eliminate” What can we do to prevent food-borne illness? • Food safety is everyone,s responsibility – Producers – Processors – Consumers What can we do to prevent food-borne illness? • Keep food HOT – cook thoroughly – hold food at 140-160oF – reheat thoroughly – never leave food out for more than 2 hours What can we do to prevent food-borne illness? • Keep food COLD – refrigerate at 40oF or lower – thaw food in refrigerator What can we do to prevent food-borne illness? • Keep food CLEAN – thoroughly clean equipment, utensils and person – follow “sell by” and “use by” dates What can we do to prevent food-borne illness? • Do not CROSS CONTAMINATE Hormone and Drug Residues • No unacceptable levels of residues in meat supply Additional Reading • http://www.fsis.usda.gov/OA/consedu.htm Summary • U.S. has a very safe food supply • Food industry is very regulated • HACCP is food safety regulatory program • Science based decisions • Food safety is everyone’s concern