Status of EV Safety Standards in China Chen Chunmei MIIT, the People’s Republic of China Oct. 23, 2012 2015/4/13 MIIT 1 Background of EVs in China Brief Introduction of EV Standards in China Focus on EV Safety Standards Focus on Battery Safety Standards 2015/4/13 MIIT 2 Energy-saving & New Energy Vehicle Industry Development Plan Based on the features and requirements of automotive industry development, new energy vehicle has been included into China strategic emerging industries.To encourage the industry development, China has published "the Energy-saving & New Energy Vehicle Industry Development Plan" in June of 2012. The Development Plan has defined the thoughts, target, major tasks and industrial layout of the energy-saving and new energy vehicles. It also includes a package of supporting policies to promote energysaving and new energy vehicle industry in various aspects such as industrial policies, fiscal and tax policies, investment and financing policies, etc. 2015/4/13 MIIT 3 Targets for New Energy Vehicles By 2015: • The accumulated production / sales volume of BEV and PHEV will reach 0.5 million By 2020: • The production capacity of BEV and PHEV will reach 2 million/year, and the accumulated production / sales volume will reach 5 million. 2015/4/13 MIIT 4 New Energy Vehicle Pilot Project From 2009, China has carried out the promotion of energy saving and new energy vehicles in public service field in 25 cities, and individual purchase of new energy vehicle subsidy pilot projects in 6 cities. Field Public Service (Commercial Vehicle) Individual Purchasing (Passenger Vehicle) Type Subsidy (RMB/Car) Hybrid Vehicle Max. 420,000 EV Max. 500,000 FCV Max. 600,000 Plug-in HEV Max. 50,000 EV Max. 60,000 By now, China has had more than 19,000 ernegy-saving and new energy vehicles demonstrated in the pilot project. 2015/4/13 MIIT 5 Organization for China Standardization on EV and Infrastructure Other Countries and Regions Charging Infrastructure Electric Vehicle Governmental Dialog SAC MIIT NEA National Standards ISO/TC22/SC21 IEC/TC69 NTCAS (SAC/TC114/SC27) Secretariat:CATARC CEC(NEA/TC3) Secretariat:CEC MIIT NEA NTCAS (SAC/TC114/SC27) Secretariat:CATARC CEC (NEA/TC3) Secretariat:CEC UN/WP29 Industry Standards 2015/4/13 MIIT 6 Background of EVs in China Brief Introduction of EV Standards in China Focus on EV Safety Standards Focus on Battery Safety Standards 2015/4/13 MIIT 7 New Energy Vehicle Standard System in China New energy vehicle standard system of China has been built and will be further improved. By now, more than 60 new energy vehicle and infrastructure standards has been developed and released by MIIT and SAC. National standards and industrial standards are included. 2015/4/13 MIIT 8 New Energy Vehicle Standard System in China Focus on: The Whole Vehicle: -- Battery electric passenger cars – specifications -- Electric Vehicles Safety Requirements -- Test methods for energy consumption of hybrid electric vehicles Key Components: -- Lithium-ion Battery for Electrical Vehicles -- The Electrical machines and controller for electrical vehicles Infrastructure: -- On-board Charger for Electric Vehicles -- Specification for Electric Vehicle Off-board Conductive Charger -- Communication protocols between off-board conductive charger and battery management system for electric vehicle General: -- Terminology of Electric Vehicles 2015/4/13 MIIT 9 New Energy Vehicle Standard System in China BEV 13 REESS 8 HEV 8 Motor and Controller 5 61 EV Standards FCEV 7 Electric motorcycles 6 2015/4/13 MIIT Charging & Communication 14 10 Background of EVs in China Brief Introduction of EV Standards in China Focus on EV Safety Standards Focus on Battery Safety Standards 2015/4/13 MIIT 11 EV Safety Problem The EV safety is the very important issue to concern. 2015/4/13 MIIT 12 EV’s Difference from Traditional Vehicles in Safety Potential danger to passenger and pedestrian caused by massive traction battery High energy REESS potential hazards (Explosion, Fire, and Electrolyte spillage, etc) Potential electric shock caused by high voltage 2015/4/13 MIIT 13 Vehicle Safety Standards in China No. Title Status GB/T 18384.1-2001 Safety Requirements for Electric Vehicles — Part 1: REESS Revising GB/T 18384.2-2001 Safety Requirements for Electric Vehicles— Part 2: GB/T 18384.3-2001 Safety Requirements for Electric Vehicles— Part 3: Protection against electrical shock Revising GB/T 19751-2005 Safety Requirements for Hybrid Electric Vehicles Available GB/T 24549-2009 Safety Requirements for fuel cell Electric Vehicles Available 2015/4/13 Function safety and protection against failures MIIT Revising 14 GB/T 18384.1-2001 Safety Requirements for Electric Vehicles -- Part 1: REESS Marks Requirements for Traction Battery -- Isolation Resistance -- Creepage Distance -- Gases Emitted from Traction Battery Over-current Protection of Traction Battery Special Requirements for REESS post crash -- -- Harm to passenger and pedetrian caused by moving of battery and electrolyte leakage -- Short circuit Prevention 2015/4/13 MIIT 15 GB/T 18384.1-2001 Safety Requirements for Electric Vehicles -- Part 2: Functional safety means and protection against failures Operation Safety Requirements -- Electrify the propulsion system with the power supply -- Prevention of moving with the propulsion system when charging -- Alarm during running (Display of abnormal power reduction; Display of residual capacity of traction battery; Reversing) -- Alarm when parking -- Safety for main switch power-off Protection against failures -- Un-expected vehicle actions -- Over-current Protection User’s Manual 2015/4/13 MIIT 16 GB/T 18384.1-2001 Safety Requirements for Electric Vehicles -- Part 3: : Protection of persons against electric shock Protection against direct contact -- Isolation Resistance -- Voltage endurance requirements -- Requirements for shield/enclosure Protection against indirect contact -- Requirements of potential equalization Waterproof 2015/4/13 MIIT 17 Background of EVs in China Brief Introduction of EV Standards in China Focus on EV Safety Standards Focus on Battery Safety Standards 2015/4/13 MIIT 18 Battery Safety Standards in China No. Title Status QC/T 741-2006 Ultra-Capacitor for EV Revising QC/T 742-2006 Lead Acid Battery for EV Revising QC/T 743-2006 Li-ion Battery for EV Revising QC/T 744-2006 NiMH Battery for EV Revising GB/T XXX-XXXX REESS for EV Planning 2015/4/13 MIIT 19 QC/T 743-2006: Li-ion Battery for EV Cell Level QC/T 743 Requirement & Limits performance 2015/4/13 Module Level Test method & Procedure Cycle life MIIT safety Overcharge Over discharge Short circuit Drop Test Heating test Crush test Immersion test Vibration 20 2015/4/13 MIIT 21