“Quality First”
KEC-T for Green Growth
KEC (Thailand) Co.,Ltd.
Northern Region Industrial Estate,
Lamphun, Thailand
KEC-T
First & Best
“Quality First”
First & Best
Content
KEC Corporation Introduction
Korea Green Growth Policy with KEC R&D
Green Activities in KEC-T
Green Business Opportunity with KEC-T
KEC-T
“Quality First”
KEC
Corporation
KEC
HOLDINGS
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Challenge to "The World's Premier
Semiconductor Company in the 21st century"
Established : 1969 as “Toshiba-Korea”
: 1974 Changed the company name to
KOREA ELECTRONICS CO., LTD.
& to KEC Corporation in 2000
: 1979 Listed in Korea Stock Exchange
Registered : 40 Million $USD. (1,320 Million Baht)
Product
: Semiconductor Devices, Wafer Fabrication
Employee : All Manufacturing sites 4,500 persons
Revenue
2009
: 278 Million $USD. (9,147 Million Baht.)
KEC-T
First & Best
“Quality First”
China 25%
ZHANGHONG,
TCL, ACER,
DELTA, TATUNG,
BENQ
Europe 3%
INFINEON
PHILIPS
NOKIA
Korea 40%
Market &
Production Sites
LG, SAMSUNG,
P&C, DAEWOO
America 7%
Wuxi KEC, China
Wuxi KEC Semiconductor, China
KEC Thailand
FAB
Japan 25%
ALPS, SANKEN,
KYOCERA, SANYO,
SONY, SHARP,
MATSUSHITA,
TOSHIBA, JVC
TSPS, KOREA
KEC Gumi, Korea
KEC Zhongshan, China
Assemble PACKAGING & TEST
KEC-T
ON SEMI,
FAIRCHILD,
MOTOROLA,
VISHAY
“Quality First”
First & Best
“ Paradigm Shift ”
Since 1990
RoHS
Lead Free
KEC-T
“Quality First”
First & Best
Vision
Assembly Model Factory
Mission
First Quality
Strategy
■
Management
 Visible Mgt
 Best Quality
 Environment
Friendly
Best Cost
NAVI System
■
Human
Resource
 Core member
 Indirect
Innovation
 Continuous
Training
■ Culture
 3 Real
 Smile
 100-1=0
100+1=∞
KEC-T
■ Productivity
 TPM ( 5C )
 Suggestion
 Inv. Reduction
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“Quality First”
Registered Capital
Employee
378 Million Baht
Total : 820 persons
(2 shifts )
Revenue
2009 Sales 1,700 Million Baht
2010 Sales Forecast 2,100 Million Baht
Investment in Thailand
Total
4,396 Million Baht
(90% to Machine investment)
Ranking # 3 of Electronics &
Semiconductor investors from Korea
to Thailand
KEC Beauty
Company
1. Samsung
2. LG
3. KEC
KEC-T
“Quality First”
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Product
ELP-2
0.6x0.3x0.28
TFSC
0.8x0.6x0.38
SMF
2.6x1.6x0.98
ESC
(SOD-523)
1.2x0.8x0.6
USC
(SOD-323)
1.7x1.25x0.9
Use for
SOT-89
4.7x2.5x1.7
TFSM
(SOD-923)
0.8x0.6x0.38
VSC
(SOD-723)
1.0x0.6x0.5
SOT-23
2.93x1.3x1.0
VSM
(SOT-723)
1.2x0.8x0.5
ESM
(SOT-523)
1.6x0.85x0.7
USM
(SOT-323)
2.0x1.25x0.9
SMA
4.5x2.6x2.0
KEC-T
SOT-223
6.5x3.5x1.8
DPAK
6.6x6.1x2.3
D2PAK
9.8x8.8x4.0
TO-92
4.8x4.7x3.7
TSSOP-8
4.4x3.0x1.0
“Quality First”
ISO 14001
Certified since May 2002
SONY Green Partner since 2003
TS 16949
(Incl. ISO 9001)
Certified since Dec 2005
KEC-T
First & Best
Certificate
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“Quality First”
6. Our Customers Requirement
Export
RoHS
Lead Free
KEC
Sales in Thailand
World
KEC-T
“Quality First”
KEC R&D for Green Product
1. LED Product
2. Lead Free Product
KEC-T
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“Quality First”
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2010~ KEC sign MOU to supply LED Chip to LG Innotek
100 Million Pcs. (500 Million
Baht) / Month
LED Reduce your electric
bill up to ~75%
Let’s buy LG LED Monitor
KEC-T
“Quality First”
First & Best
KEC manufacturing process improvement
Lead Free Soldering Process since 2004
KEC-T
“Quality First”
KEC-T Green Activities
1. Process Improvement
2. Energy Saving Project
KEC-T
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First & Best
“Quality First”
1. Process Improvement for Environment
Change Description
Catalog
Proces
s
Energy
Heater Type
Non
Heater Type
●
●
●
Lead frame Box
Paper box
PVC box
(Re-use100%)
●
Paper save ~960kg/ Year.
● (Tree save)
●
Paper save ~360kg / Year
● (Tree save)
●
Reduce Pb (Lead)
● 12,000 Kg / Year
●
Reduce Halogen Material
● (Cl, Br, F)
To Be
Sawing PVC tape Paper cover
No paper
TO-92 PKG.
Solder bar
Pb (Lead)
SnPb
Pb free
Sn100%
TO-92 PKG.
Epoxy mold
compound
Non
Green EMC
Green EMC
POWER PKG.
Mold Die Design
Normal Mold
Die design
Decrease size
-Center block
-Runner
●
●
KEC-T
Environ
ment
Material
Item
SOT-23 Pkg
Cover Tape
As Is
Effectiveness
Electrical
75,168 KW / Year.
Reduce Plastic
● consumption & waste
9.5% or 9,000 Kg/ Year
Remark
First & Best
“Quality First”
SOT-23 PKG. None heat sealing
As Is
Heater malt at edge of cover tape before sealing.
Temperature 185C +/-5C
Effectiveness :
Save electrical for heater.
75,168 KW / Year
To Be
None heater malt at edge of cover tape before
sealing ,but use thin glue close of edge.
Need : Cover tape
/ Yr - 36,000 Rolls
- Value 7.4 Million Baht
KEC-T
First & Best
“Quality First”
TO-92 Lead frame PVC Box
As Is
paper box
Effectiveness :
- Tree save : Paper save 960
Kg / Year
To Be
PVC box  Re-use
Need : PVC Box
/ Yr - 1,000 Boxes
- Value 264,800 Baht
KEC-T
First & Best
“Quality First”
Sawing PVC tape paper less
As Is
paper cover
Effectiveness :
- Tree save : Paper save 360Kg
/ Year
To Be
Use roll type no paper cover
Need : PVC Tape
/ Yr - 120 Rolls
- Value 577,200 Baht
KEC-T
First & Best
“Quality First”
TO-92 PKG. Solder
As Is
Sn63Pb
To Be
Element
% composition
Element
% composition
Sn
63.00
Sn
99.99
Pb
37.00
Pb
0.05 Max.
Effectiveness :
Reduce Pb (Lead) 1,200 Kg. / Year
Sn100
Need : SN Solder Bar & Ball
/ Yr - 2,400 Kg. Value 19.6 Million Baht
KEC-T
First & Best
“Quality First”
TO-92 PKG. Epoxy Mold Compound
As Is
To Be
Cl
Cl
Br
Halogen
Halogen
F
F
Effective :
Reduce emission of halogen
to environment
such as Cl , Br and F
Br
Need : Green EMC
/ Yr
- 2,460 KG
- Value 6 Million Baht
KEC-T
First & Best
“Quality First”
Power PKG Mold die design.
As Is
To Be
Center block
-POT Φ 58 mm.
Runner
-Ladder 5.5x3.5 mm
Center block
- POT Φ 50 mm.
Runner
- Φ 3.5 mm.
Effective :
Reduce Plastic waste 9,000 Kg / Year
KEC-T
First & Best
“Quality First”
2. Energy Saving
Saving
Item
Title
Description
Install VSD. For 37 KW. chilled
water pump in air condition
system.
Electric
1
Vary speed drive
(VSD.) for 37 KW.
chilled water pump
Water chiller
operating control.
Turn off 1-water chiller
during
winter season 8 hr./day(Dec-Jan).
Electric
Change pH control
tank agitation.
Change chemical mixing
agitation method from
motorized agitator to compressed
air.
Electric
4
Deionization water
quality up
Improve DI. water treatment
process by connect RO.
membrane by series.
• Electric
• Chemical
Install pressure booster unit to
increase recycle water pressure
for grass field
Water
5
Water saving
project
2
3
Total (Baht)
Type
Result
(Baht/year)
301,468
167,086
160,692
173,600
352,800
1,155,646
KEC-T
Attch.