Air Force Plant 4 Superfund Site Evaluation of SVE Combined with

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Air Force Plant 4 Superfund Site

Evaluation of SVE Combined with ERH for the Remediation of TCE Source Material

Jeffrey Ragucci

SWS 6262 – Soil Contamination

& Remediation

November 2014

Contaminant Overview

Trichloroethylene (TCE)

Manmade chemical solvent

Colorless liquid with chemical formula C

2

Cl

3

H

Past uses: cosmetics, drugs, pesticides

Current uses: metals degreaser, adhesives, paints, varnishes

Contaminant Overview

When released to soil, TCE will exist in four phases:

Dense Nonaqueous Phase Liquid (DNAPL)

Dissolved phase in soil water

Gas phase in soil vapor

Sorbed phase on aquifer solids

TCE Remediation Technologies

Pump and treat - groundwater

Extraction of groundwater using pumps and conventional wells followed by ex situ treatment

Advantages

Easy to permit, design, operate

Low startup costs

Disadvantages

Long-term operation results in high total cost

TCE Remediation Technologies

Excavation - soil, groundwater

Physical removal of soil and water, with ex situ treatment or offsite disposal

Advantages

Equipment readily available

Effective for small releases

Proven and reliable

Disadvantages

Potential for worker or offsite exposure

Difficult and/or costly in unstable soils, below water table, or close to structures

Moves contamination from one location to another rather than eliminating it

TCE Remediation Technologies

In Situ Chemical Reduction (ISCR) - soil, groundwater

Zero valent iron (ZVI) used to cause reductive dechlorination

Advantages

Simple to implement and equipment readily available

Can achieve results similar to thermal but at lower cost

Disadvantages

Adding water and clay reduces compressive strength of soil, possibly requiring posttreatment capping and/or soil stabilization

Sites must be free of surface or buried obstructions

TCE Remediation Technologies

In Situ Chemical Oxidation (ISCO) - soil, groundwater

Chemical oxidants injected to cause in situ degradation

Advantages

Simple to implement and equipment readily available

Disadvantages

Multiple rounds of injections often required

Preferential flow paths preventing uniform reactant distribution

High costs of oxidants

Possible side effects such elevated levels of sulfate or trace metals

TCE Remediation Technologies

In Situ Biological Treatment - soil, groundwater

Addition of a soluble carbon source or electron donor promotes reductive dechlorination

Advantages

Simple to implement and equipment readily available

Disadvantages

Multiple rounds of injections often required

Preferential flow paths prevent uniform distribution

Long term implementation and monitoring often required

Possible side effects such as elevated levels of arsenic, heavy metals and methane

TCE Remediation Technologies

Soil vapor extraction (SVE) - soil

Extraction of soil gas from the vadose zone using vacuum pumps and conventional wells followed by ex situ treatment

Advantages

Easy to permit, design, operate

Low startup costs

Disadvantages

Long-term operation results in high total cost

TCE Remediation Technologies

Thermal treatment - soil, groundwater

Heating of subsurface causing in situ destruction by pyrolysis, and/or followed by recovery of vapor or liquid

Advantages

High levels of contaminant removal, including

DNAPL and from low permeability zones

Disadvantages

High technical skill required

High cost, energy use, and carbon footprint

Incomplete heating may result in untreated areas

Large number of vertical borings needed

Air Force Plant 4 Site

760 acre property

Operated by government contractors since World War II for production of military aircraft

TCE used for metals degreasing

TCE source area present below Building 181 from former disposal pit and spills

Plume extending across site known as Eastern Parking Lot (EPL) plume

Additional contaminants onsite, but this report focuses on Building 181 source area

1996 - EPA Record of Decision requiring remediation at the site

Air Force Plant 4

Building 181

Source Area and EPL Plume

EPL Plume

Cross Section of Site

Treatment Selection

Pump and treat - groundwater only. Conclusion: eliminated.

Excavation - not feasible due to buildings on active facility. Conclusion: eliminated.

In Situ Chemical Reduction (ISCR) - cost estimate of $2,500,000 to $6,000,000.

Unable to perform soil mixing for application. Decreases compressive strength of soil, risking surface structures. Conclusion: eliminated.

In Situ Chemical Oxidation (ISCO) - cost estimate of $2,000,000. Less effective on

DNAPL. Risk of non-uniform treatment. Conclusion: eliminated.

In Situ Biological Treatment - cost estimate of $3,700,000 to $7,000,000. Ineffective on DNAPL. Conclusion: eliminated.

Treatment Selection

Soil Vapor Extraction (SVE)

Effective on highly permeable soil. Terrace Alluvium conductivity is 13 to 132 ft/day.

Pilot test demonstrated effectiveness.

Cost estimate based on pilot study: $612,000.

Conclusion: selected due to demonstrated effectiveness and cost. However, unable to treat groundwater.

Treatment Selection

Thermal Treatment - Electrical Resistive Heating (ERH)

Installation of electrodes into subsurface. Electricity passing through soil generates heat, turning DNAPL and groundwater containing dissolved TCE into soil vapor.

Soil vapor captured by SVE system and treated.

Pilot test demonstrated effectiveness.

Cost based on actual implementation: $2,500,000.

Conclusion: selected due to demonstrated effectiveness. Cost comparable to other technologies considered.

Implementation

1993 - SVE system installed as an immediate response action

2000 - SVE system expanded

2002 concentrations:

Source area soil: up to 2770 mg/kg (cleanup goal of 11.5 mg/kg)

Dissolved phase: up to 129 mg/L (cleanup goal of 10 mg/L)

DNAPL still present

2002 - ERH system implemented

ERH System

98 electrodes

14 temperature monitoring points (TMPs)

12 monitoring wells

Additional SVE wells installed

Linked to existing SVE system

ERH Example

ERH Example

ERH Example

Results

Mean soil concentrations: 90% reduction to 0.184 mg/kg

Mean groundwater concentrations: 88% reduction to 4.1 mg/L

2008 Five Year Review - concentrations in groundwater rebounding to 20-50 mg/L, exceeding cleanup goal

Lessons Learned

Problem: DNAPL was not fully removed

Reason: insufficient power (and thus heating) was applied to the subsurface

Root cause: reliance upon conductivity assessment from 2001 pilot study.

Prior to full implementation in 2002, a full conductivity assessment was not conducted.

Lack of sufficient pre-design work

What Now?

Not feasible to re-install $2,500,000 ERH system

ISCO and in situ biological treatment previously eliminated due to inability to treat large volume of DNAPL and cost

Likely effective in treating residual DNAPL

Cost reduced due to smaller treatment volume

Questions?

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