Earthwork Specifications Updates

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120-8.1 Embankment Construction – LOTs

What is the maximum length of a LOT?

• Mainline pavement lanes, turn lanes, ramps, parking lots, concrete box culverts and retaining wall systems

• A LOT is defined as a single lift of finished embankment not to exceed 500 feet.

• Shoulder-Only areas, bike/shared use paths, and sidewalk areas

• A LOT is defined as 2000 feet or one Day’s Production, whichever is greater.

 Question from Industry – How is Independent

Verification processed.

 Section 120-10 Independent Verification

120-10.1.5 - In addition to the Verification testing, the

Engineer may perform additional Independent Verification

(IV) testing. The Engineer will evaluate and act upon the

IV test results in the same manner as Verification test results.

 QC Sample - 108 pcf

 VT Proctor - 112 pcf

 IV Proctor – 116 pcf

 Resolution Proctor 116 pcf

 What proctor should we use?

 Should they resample the material?

 Where is RAP prohibited?

Construction areas that are below the seasonal high groundwater table elevation.

The top 12 inches of embankment.

MSE Wall backfill.

 Minimize RAP content to avoid possible long term settlement

Specifications

Soil & RAP mixture120-8.4.2

Prohibited in Retaining Wall Systems

Alternate Layer Construction 120-8.4.3

Shoulder Base 283

Stabilizing Material 914

Test Strip Requirements for 12 inch thick compacted lifts.

125-8.1.6 – In the soil envelope - maximum allowed thickness of backfill is 6 inches.

Requirements for max. 12 inch thick compacted

Earthwork

Section Embankment

120-8.2

Pipe Backfill

125-8.1

No Test strip required

Test strip required A-3 and A-2-4 soils with up to

15% fines

A-1, Plastic materials, and A-2-

4 Materials with greater than 15% fines

Test strip required Test strip required

Bottom of

Trench

Top Zone - Up to the base or final grade

1 foot above pipe

Cover

Zone

PIPE

Bedding Zone 4” below the pipe

Lowest Zone

 How many passing density tests are required before the contract allows Reduced Frequency

Density Testing for;

 Pipe backfill

 Embankment

120-10.1.6

Reduced Frequency Testing is allowed after 12 passing tests with no Resolution tests in favor of

Verification.

Required to use similar compaction effort on the untested LOT

Select test location randomly from one of the two

LOTs under consideration.

Requires Engineer’s permission to place material over untested LOT

Not allowed in shoulder only areas, sidewalks bike/shared use paths. (LOT size)

 Reduced Frequency Testing is allowed after 6 passing tests with no Resolution tests in favor of

Verification.

 Required to use similar compaction effort on the untested LOT

Select test location randomly from one of the two

LOTs under consideration.

Requires Engineer’s permission to place material over untested LOT

 Plastic and Metal pipe backfill requires 95% of

Standard Proctor for density.

 Concrete pipe backfill requires 100% of Standard

Proctor.

 Structure backfill requires 100% of Standard proctor regardless of the type of pipe joining the structures.

 Metal pipe requires 95% maximum density

 Structure requires 100% maximum density

 The pipe and structure require separate density tests because of different density requirements.

 This will be clarified in the July 2013 specifications

 Commercial Material - Approved Source (usually Aggregate

Base) 160-2.1

 Requires a Cert from the Mine

 No field sampling or testing required

 Existing Base 160-2.3

 No testing requirements

 IV testing is encouraged and should be performed on any material if there are concerns i.e. bad clay or organic materials …

 Local Materials 160-2.2

 Acceptance requires:

 Source investigation (440 /440A – Projects let after 3/1/11 )

 Sample & test from the roadway for material acceptance

160-3.2.1

(440/440B - Projects let after 3/1/11)

 Meet the requirements of Section 914- 160-2.2 (440/440A)

 Local material may be clay from on-site, material from another construction project, or possibly byproducts from a process.

 The Specifications require testing of the material before it is brought to the roadway and spread.

 Sampling

 Section 914 requires a minimum of 3 organic content test results and one LL/PI test result per source.

 The Engineer should partner with the contractor to investigate the source or stockpile and evaluate each material. (best practice)

 Use one sample card for each source or stratum of material

 Provide a minimum of 3 ½ bags of material for each source

 “ Material ID ” - Enter 440 for projects let prior to March 1, 2011 and 440A if the project is let after March 1, 2011 (This will show in the project job guide schedule)

 “

Remarks

” - Enter “Source testing “

 “ Sample Number – Enter “C001”, “C002”, “C003”, etc and either “Q” or “V”

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 Sampling and Testing of Local Materials - Section 160-

3.2.1 (440/440B)

• Requires Sampling after spreading and before mixing

• QC 1 per 2 LOTs – VT 1 per 8 LOTs

• “Sample Numbering” - “C001”, “C002”, “C003”, etc and “Q” or “V”

• Collect three pint size bags of material across the roadway (FM 1 – T267)

• Engineer Verification, Resolution and Acceptance - 160-

3.2.1.1

• Stabilizing materials require acceptance before the material is mixed into the Subgrade

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 “ Material ID ” - Enter 440 for projects let prior to March 1, 2011 and 440B if the project is let after March 1, 2011 (This will show in the project job guide schedule)

 “ Sample Number ” – Enter “C001”, “C002”, “C003”, etc and either “Q” or “V”

 “

Plant or Pit No.

” Enter “ROADWAY“

 “

QUANT REP

” Enter “LOTS 1 thru 8”

 “

Remarks

” Enter “LL/PI and ORGANIC TEST”

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Source Investigation (440/440A)

 Evaluate the stockpile as a local material - 160-2.2

 If failing organic content is due to the asphalt content of RAP or

RAP Blended material the department may modify acceptance

(after careful evaluation)

 Modified Acceptance for RAP or RAP Blend (440/440B) http://www.dot.state.fl.us/statematerialsoffice/administration/resources/l ibrary/materialsbulletins/topics/2011/mb02-11.pdf

 Sample for LL/PI before mixing

 Sample and test for Asphalt Content (FM 5-563) (NCAT) after

Mixing

 The upper limit for FM 5-563 in the mixed Subgrade is 4.7%

 Failure may indicate too much Asphalt or the presence of a material with a high organic content

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 Sample after spreading and before mixing according to

160-3.2.1 (440/440B)

• Sample Transmittal Card Example:

• “Remarks”

• “RAP Premixing no organic test”

• “ LL/PI test only”

• Sample size is ½ bag

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 Sample the material after mixing in 160-3.3 (440/440B)

 Sample size is 1 bag

• Sample Transmittal Card Example

• Use the same sample number as used for LL/PI testing

• “remarks”

• “RAP - Substitute FM 5-563 for FM1-T267”

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Appendix

 120-10.4.1 Standard Proctor Maximum Density Determination: The

Engineer will verify the Quality Control results if the results compare within 4.5 lb/ft 3 of the Independent Verification Verification test result.

Otherwise, the Engineer will take one additional sample of material from the soil type in question. The State Materials Office or an AASHTO accredited laboratory designated by the State Materials Office will perform Resolution testing. The material will be sampled and tested in accordance with AASHTO T-99, Method C. The Engineer will compare the Resolution Test results with the Quality Control test results. If all

Resolution Test results are within 4.5 lb/ft 3 of the corresponding Quality

Control test results, the Engineer will use the Quality Control test results for material acceptance purposes for each LOT with that soil type. If the

Resolution Test result is not within 4.5 lb/ft 3 of the Contractor’s Quality

Control test, the Independent Verification Verification Test result will be used for material acceptance purposes.

A1

A2

A3

Name Office

Timmy Meeks District 1 & 7

Larry Keen District 2

Tonya Myers District 3

Ernst Registre District 4 & 6

Telephone

863-519-4200

386-758-3758

850-638-0250

954-677-7100

Joe Owens

Ed Cueto

District 5

Florida Turnpike

386-740-3400

954-934-1730

Daniel Pitocchi State Materials

Office

352-955-2945 email timmy.meeks@dot.state.fl.us

larry.keen@dot.state.fl.us

tonya.myers@dot.state.fl.us

ernst.registre@dot.state.fl.us

joseph.owens@dot.state.fl.us

ed.cueto@dot.state.fl.us

daniel.pitocchi@dot.myflorida.com

A4

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Name Office Telephone email

District 1 & 7 863-519-4200 barbara.beacham@dot.state.fl.us

Barbara

Beacham

Vacant

Position

Chad Miller

District 2 386-758-3758 T.B.D.

District 3 850-638-0250 chad.miller@dot.myflorida.com

Ron Arcalas District 4 & 6 954-677-7100 ronald.arcalas@dot.state.fl.us

Jody Clifton District 5

Materials

Todd Kelly Florida

Turnpike

Ben Watson State

Materials

Office

386-740-3400 jody.clifton@dot.state.fl.us

407-264-3370

352-955-2935 todd.kelly@dot.state.fl.us

ben.watson@dot.myflorida.com

A5

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