DataLyzer® FMEA Contents • DataLyzer International • FMEA and Control Plan • Functionality and specifications DataLyzer International • DataLyzer International (formerly SCS) founded 1979 • Located in Detroit Michigan USA • DataLyzer Spectrum 4th generation of DataLyzer software • Sales world-wide in all continents. • More than 3000 companies world-wide work with DataLyzer Software • Offices in Detroit Michigan, Netherlands, UK and India • DataLyzer Spectrum software suite contains the modules SPC, MSA, FMEA and OEE. • For further information: www.datalyzer.com References • STMicroelectronics: World-wide all back end plants (SPC, Gage management, Electronic PPAP, Integration with Factory Works) • AMD : World wide all back end plants • Coca Cola: Over 60 plants world-wide • Kraft Foods: 8 plants Europe • Philips: (HTP, Lighting, Medical, DAP), 10 plants Europe, Asia • Automotive: Bosch, IAC, TI, Ford, Chrysler, Helvoet, etc FMEA and Control Plan • DataLyzer closely follows TS 16949 specifications Functionality • • • • • • • • Setup options FMEA Adopted FMEA’s Control Plan Adopted Control Plans Link between FMEA and Control Plan Open actions Translation of control plan Multiple languages available • DataLyzer modules support 14 languages. The FMEA module is available in most languages or it will be available soon. New languages can be added easily Setup options Setup options • Create predefined company specific tables for design severity, process severity, occurance and detection. Setup options • Create predefined table for classification of characteristics both for FMEA and CP. Setup options • Create predefined tables for quick data entry of CP FMEA • Catalogue with several search options for quickly finding the right FMEA FMEA • What you see is what you get data entry form FMEA • Automatic generation of the right format and relations within the FMEA FMEA • Multiple fields combined in one cell to provide standardized input and make it possible to have open action lists FMEA • Formal process to issue a new version. Old versions are accessible but can not be updated Adopted FMEA • Use standard FMEA for standard processes and incorporate them in specific FMEA’s Control Plan • What you see is what you get data entry Control Plan • Cell values can be edited or list values can be selected Control Plan • Like with FMEA there is an option to issue a CP • Header fields can be edited separately from FMEA header fields • Approval dates can be managed in header field Adopted Control Plan • Like with FMEA there is an option to use adopted CP’s for standard operations FMEA link to Control Plan • A link between FMEA and Control Plan can be created FMEA link to Control Plan • A link between FMEA and Control Plan can be created FMEA link to Control Plan • When linked process number and steps are the same and will be shown in red. Operation steps can not be deleted in a linked control plan Action list • Open actions can be sorted on different fields. Actions overdue are shown in red Translation of control plan • Control plan can be translated for operators on the shop floor Translating control plan • Original English • Content translated in Chinese for operators Import from Excel • FMEA’s available in Excel can be imported automatically • Specific Excel format used might need some adjustment to be conform the standard Excel input form