Wayahead Systems
Overview of 3WS
Weighing, Mixing & Packaging system
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Wayahead / 3WS overview
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Developed by Wayahead Systems, based in New Jersey & Sydney
3WS was developed for pharmaceutical and nutritional industry
3WS is designed to be compliant with FDA 21CRF11 regulations
Installed in 40+ sites, 12 countries, since first site in 1988
Fully validated system, with IQ-OQ-PQ protocols available
3WS runs on PCs, tough-books, tablets, Radio Frequency scanners
Many validated modules are available within 3WS, such as:
DISPENSING – weighing, bag-counting, potency, adjustments
MANUFACTURING – mixing, process control, tabletting
PACKAGING – filling and packing phases, plus barcode labels
MIN&VIT – checks Mineral & Vitamin quantities of final product
LABOUR COSTING – tracks all user activities, by date, time, action
INTERFACES – can download / upload with any ERP system
3WS Features
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Manage Lotno status, expiry date, quantity, potency, barcode label
Manage Orders, processing rules, material adjustments, labels
Lotnos & Orders can be downloaded from any ERP system
Guarantees correct quantity of material, lotno, by barcode scan
Guarantees only calibrated equipment is used
Records production activities with actual results, entered by user
Checks weighed materials, through mixing, granulation, etc
Checks materials through filling and packaging, prints FG labels
Automatically records user, date, time, location, order, etc
Generates a full regulatory audit trail of all actions, by order
Sends completed activities back to any ERP system, such as SAP
Benefits of 3WS
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Inventory levels reduced, accurate recording of Lotnos
Material handling reduced, automatic expiry / status checks
Operator label printing or hand-writing is eliminated
Lotno and Order barcode labels are available
Clerical data entry eliminated, via interfaces with ERP
Rework management improved
Potency management improved
Rejected work orders eliminated
Productivity increased across many activities
Bulk PLC activities are recorded and checked
All actions available on Electronic Batch Record print-out
Cost Considerations
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3WS has a Rental-Option, to ease budget / cash-flow issues
Costs include installation and configuration phase (IQ)
Costs include onsite validation and equipment testing (OQ)
Costs include go-live phase and final approvals (PQ)
All implementation protocols are available at no extra cost
Second operator checks eliminated. 3WS is the second check
All activities are faster, with automatic checks, barcode scans
Site productivity is enhanced, overtime may be reduced
Possible return on investment (RIO) within 12 months
Wayahead Contacts
• Website: www.wayaheadsystems.com
• Address: 2500 Plaza 5
Harborside Financial Center
Jersey City NJ 07311 USA
Email: info@wayaheadsystems.com
• Address: Level 1 58 PITT ST, Sydney 2000
Email: info-asia@wayaheadsystems.com