South Africa’s Component Manufacturing Landscape: Challenging the Past to improve the future. Dr Johan van Zyl President : NAAMSA CEO Africa Region: Toyota SA Motors 2014-10-14 What we Know ……. World Leader in fiscal policies and fiscal compliance Fundamental requirements for economic growth Labour Cost is Worst of BRICS Source: www.tradingeconomics.com Find our Competitive Advantage Strength lies within…. SWOT Analysis Weakness Strength Build to print industry Assembler culture Limited skills and resources Low local content (value added) International not competitive Threat Availability of basic Raw Materials Availablity of basic raw materials International certification of management systems Strong automotive assembly experience Opportunities Mineral Resources is Key Political situation High crime level Free capacities in Asia and Europe Monopoly situation of suppliers Price increases Wide supplier base to the 7 OEM‘s Export of single components Local OEM‘s to use common suppliers Localisation of current CKD parts Currency development APDP / BBBEE IPAP Initiative to support supplier Why…….. Our Resources Lead 12th of 38 countries 89 67 45 3 12 19 1718 1516 14 1213 1011 22 2021 27 2526 2324 2829 34 3233 3031 3738 3536 Iron Export Destinations: 6th Largest of 50 Export Destinations: LCR = 98% China, Europe China, Europe, Japan, Asia-Pacific, Middle East, South Korea LCR = 35% Example – LA Batteries CIM<1 Beneficiation = Biggest Opportunity Synthetic Fuel Coal Copper 45 43 6th of 33 countries 36 34 35 20th of 45 countries 1 2 4 5 7 9 12 8 14 15 18 20 22 23 25 27 Aluminium LCR = 9th4% of 43 countries Resin 33 34 27 28 Compounding 23 Export Destinations: LCR = 58%China, Europe 43 41 42 16 15 13 14 5 3 4 1 2 9 7 8 19 21 22 Export Destinations: LCR = 41%China Scenario…….. Beneficiation: 103,000t / year R 2.5 billion / year Main Commodities If reduced by 10% Ave kg/Vehicle Local (40%) Import (60%) Total Typical Vehicle Average Steel Aluminium Copper Resin Other Materials 290 96 16 3 163 540 (65%) 139 (59%) 12 (42%) 65 (96%) 108 (40%) 830 235 28 68 271 Typical Total Vehicle Average: 1432 kg Items to Fix…….. Competitive Localisation Automotive Growth Technology Support • Collaboration • Investment • Skills Commodity Pricing • Why Import Parity? • Pay US$ for ZAR Cost base? • Beneficiation 7 Thank You