1 The student will be able to describe: ◦ the history of ASME and the National Board ◦ the history of the National Board Inspection Code ◦ how the NBIC becomes an American National Standard ◦ how the NBIC has changed through the years ◦ the current format of the NBIC 2 Industry used waterways for a source of power to run production equipment in the 1700s and early 1800s. In the 1800s, factories needed to move closer to where raw materials were. Without waterways, steam became a source of power to operative equipment. The steam generators/boilers had a tendency to explode, causing up to 50,000 deaths and 2 million injuries annually. 3 States and cities establish their own construction rules for their jurisdictions. No national standard existed. There was no uniformity or interchangeability between states, cities, and counties. Manufacturers had to satisfy requirements of each jurisdiction in which the boiler was manufactured. Many had none. Boiler manufacturers and insurance companies asked ASME to develop a single standard in 1910. 4 ASME published the first boiler code in 1915. Getting ASME Code adopted by Jurisdictions was a struggle. The National Board was formed in 1919. National Board formed to unify Jurisdictions and enforcement; provide standardization and interchangeability. In 1921 The National Board: ◦ Commissioned its first inspector. ◦ Commenced registration of boilers. 5 1945 Chapter I released: Introduction 1946 Chapter II released: Laws and Rules 1946 Chapter III released: Rules for Inspection of Existing Installations of Power Boilers 1946 Chapter IV released: Rules for Inspection of Boilers or Unfired Pressure Vessels 1946 Chapter V released: Rules for Inspection of New Boilers or Pressure Vessels 1947 Chapter VI released: Repairs to Boilers and Pressure Vessels 1949 Chapter VII released: Inspection of Fusion Welding The First NBIC 6 1951 First full Edition released • Reformatted Chapters 1960 Edition Added: • Chapter VIII: low pressure side of reducing valve • Chapter IX: low water cut-off and feedwater regulating device • Chapter X: inspection and repair PV in service in petroleum refineries 7 Continued to address issues of Jurisdiction and Inspectors. Both shop and inservice. Based on previously published NB reports and papers. • Safety devices, welding, design calculations, nuclear • “Truly a manual for boiler and pressure vessel inspectors” Welding Inspectors qualifications (eyesight, experience, knowledge, training, temperament, agility, physical strength, good judgment, integrity, and honesty.) 8 1975 “R” Stamp Program 1977-Owner/User Inspection Agencies, “NR, “VR” • • • • Welding requirements deleted ASME Section IX Recognized other codes of construction 1983-American National Standard 9 A manual for the Inspector. Recommended Legislation, Rules and Regulations for Boiler and PV Safety (NB-131, NB-132). NB members understood problems and difficulties inspectors faced. This provided the basis for developing the NBIC: • New designs—increased pressures and temperatures • Improved technology—appurtenances, materials, fabrication, etc. 10 ANSI is an umbrella organization for standards developed in the USA. Assures industry input. Recognized worldwide. Procedures based on consensus (openness, balance, due process): • Public has right to comment • All comments must be resolved 11 1992-Changes Implemented • 5x8 to 8x11 Loose Leaf • Annual Addenda – Mandatory 6 months after issue date • Reorganized into Sections 1995-Reformatted into Parts • Administrative, Inservice Inspection, Repair and Alteration, Repair Methods, Mandatory and Non-mandatory Appendix • User friendly 12 2007 - Changes Implemented Restructured into three parts: • Part 1 – Installation • Part 2 – Inspection • Part 3 – Repairs and Alterations The 2007 Edition 13 2011 - Changes Implemented Published in new format (no binders) The 2011 Edition 14 ASME CODE JURISDICTION INSPECTOR INTERCHANGEABILITY STANDARDIZATION 15 What is a Jurisdiction? ◦ A government entity with the authority to make laws governing activities within its borders. ◦ Jurisdiction could be a Township, County, City, State, or Province. 16 Jurisdictions may have additional requirements in statute or rule. ◦ May require boiler and pressure vessel repairs or alterations to be registered with National Board. ◦ May require the Repair Organization to have jurisdictional license. ◦ May require a Repair Organization to have an “R” stamp. ◦ May have special rules governing routine repairs. ◦ May require an official approval before starting any work. 17 Click NB Members to locate the jurisdictional authority. 18