Textile Testing Presented by Mike Wilding The School of Materials University of Manchester, UK 你好大家 歡迎 ZUT-Testing: Introduction & Background 1 General Introduction Reasons for Testing Historical Background Special Nature of Textile Materials ZUT-Testing: Introduction & Background 2 Suggested Reading • JE Booth "Principles of Textile Testing” (1983) Newness-Butterworth ISBN: 0408014873 • BP Saville “Physical Testing of Textiles” (1999) Woodhead, Cambridge ISBN: 1855733676 ZUT-Testing: Introduction & Background 3 Testing of what? • Fibres Yarns Fabrics Finished products - fashion & everyday clothing protective clothing (fire protection etc) home furnishings (bed-linen, curtains …) industrial (tyres, filters, geotextiles …) etc ZUT-Testing: Introduction & Background 4 Testing for what? “Fitness for purpose” This usually means measuring … Performance properties • Physical/mechanical • Chemical ZUT-Testing: Introduction & Background 5 Why test? Some reasons … • Quality Control/Consistency You can’t control if you can’t measure Research & Development Is the new better than the old? Sales & Marketing “Our product is 50% stronger than theirs!” Other eg forensics & crime investigation ZUT-Testing: Introduction & Background 6 Testing is normally carried out according to a “STANDARD” What does that mean? ZUT-Testing: Introduction & Background 7 A standard is like a recipe (食谱) … a set of detailed instructions • ensures consistency • results can be communicated widely • understood by any trained person What do standards cover? Test methods Specifications of construction Performance criteria Who sets them? Buyers (eg retailers) Manufacturers Government agencies Standards organisations BSI, ISO, ASTM ... ZUT-Testing: Introduction & Background 9 Historical Background Full testing of textile products was uncommon before the mid-20th Century because … Textile materials are very complicated - not much real understanding before ~1945 Product applications were rarely critical - lives didn’t usually depend on them There were not many different products - 60 years ago, almost all workwear was cotton ZUT-Testing: Introduction & Background 10 Testing in the 21st Century … Huge range of products - Many more than 1000,000 Many demanding applications - lives often depend on them Value for money - assumed by customers as a right Mobile workforce - 50 years ago, expertise stayed in one place Computers & electronic communication - made testing easier … or even possible! ZUT-Testing: Introduction & Background 11 The complexity of textile products Molecular properties (complex) Fibre properties (complex/variable) Yarn properties (v. complex/variable) + + Arrangement of molecules (irregular) Arrangement of fibres + (fairly regular) Yarn structure (more regular) Fabric Properties (... ?) ZUT-Testing: Introduction & Background 12 Some Materials are Simple … (compared to textiles!) 你好 ZUT-Testing: Introduction & Background 13 Some Further Points Wide variety of properties - rarely just one important Requirements often seem contradictory strong but stretchy stable at high temperatures but ironable wear resistant but good handle, etc Over-design may cause problems eg if too strong may also be too stiff (tight safety margins) Very variable - statistics greatly important ZUT-Testing: Introduction & Background 14