ASME NUCLEAR CODES & STANDARDS RELIABILITY AND INTEGRITY MANAGEMENT (RIM) - REWRITE OF SECTION XI, DIVISION II, USING RISK INFORMED METHODOLOGY FRANK J. SCHAAF,JR, P.E. ASME CHAIRMAN, SWGRIM CONSULTANT, STERLING REFRIGERATION CORP NESCC Washington DC November 3, 2014 1 Disclaimer This presentation is the intellectual property of Frank Schaaf, the comments made are his alone and are not an ASME official position. 2 AGENDA Background Review RIM (Reliability and Integrity Management) SBC (System Based Code) Update Progress (last year) Conclusion 3 BACKGROUND PHILOSOPHY OF SECTION XI The philosophy of Section XI is to mandate a sufficient number of examinations and tests (selected deterministically) to provide assurance that the original safety that was designed and built into the plant is maintained throughout it’s service life. L.J. Chockie (1975) Chair, Section XI 4 VISION FOR ASME NUCLEAR CODE Load and Resistance Factor Design (LRFD) • Cold piping • Hot piping • Current classification Risk-Informed Design • Direct use of plant PRA ASME III Code Cases • Develop risk criteria • Piping application • Plant PRA insights ASME III Code Changes Life-Cycle Process/ System-Based Code • Other components • Current risk criteria Prior ASME Research & Code RiskInformed Work 2-3 years 3-5 years 5-10 years Other ASME Nuclear C&S Risk-Informed Safety Classification Plant PRA Review and adapt risk-informed safety classification Code Case N-660 for repair/ replacement to ASME III design ASME O&M • Risk-Informed IST ASME Code Case ASME Section XI • Risk-Informed ISI • Risk-Informed RRM 5 RIM (RELIABILITY AND INTEGRITY MANAGEMENT) Reliability and Integrity Management (RIM): Those aspects of the plant design process that are applied to provide an appropriate level of reliability of SSCs and a continuing assurance over the life of the plant that such reliability is maintained. These include design features important to reliability performance such as design margins, selection of materials, testing and monitoring, provisions for maintenance, repair and replacement, pressure and leak testing, and Inservice Inspection (ISI). 10 RIM (RELIABILITY AND INTEGRITY MANAGEMENT) Step 1 Determine Scope of SSCs for RIM Program Step 2 Evaluate SSC Damage Mechanisms Step 3 Determine Plant and SSC Level Reliability and Capability Requirements Step 4 Evaluate RIM Strategies to Achieve Reliability Targets Step 5 Evaluate Uncertainties in Reliability Performance Step 6 Determine Scope and Parameters of RIM Program Step 7 Monitor SSC Reliability Performance and Update RIM Program 11 RIM (RELIABILITY AND INTEGRITY MANAGEMENT) SYSTEM BASED CODE CONCEPT 12 RIM (RELIABILITY AND INTEGRITY MANAGEMENT) SYSTEM BASED CODE CONCEPT 13 RIM (RELIABILITY AND INTEGRITY MANAGEMENT) SYSTEM BASED CODE MODEL 14 RIM (RELIABILITY AND INTEGRITY MANAGEMENT) SYSTEM BASED CODE MODEL Need for new PRA Standard 2006 – Non-LWR PRA Standard created, includes; Design Element Level 1, 2, and 3 Elements Multi-units on same site ISI & NDE Methods 2013 – Non-LWR PRA Standard, Approved for Trial-Use 15 RIM (RELIABILITY AND INTEGRITY MANAGEMENT) 16 RIM (RELIABILITY AND INTEGRITY MANAGEMENT) ASME, SECTION XI, DIVISION 2 SCOPE All reactor types (water, gas, metal, salt) All reactor sizes Target reliabilities for passive SSCs Evaluate consequences of SSC failure Flexible Inspection Intervals Examination Strategies development Repair/Replacement & Maintenance 17 RIM (RELIABILITY AND INTEGRITY MANAGEMENT) ASME, SECTION XI, DIVISION 2 RIM-1000 RIM-2000 RIM-3000 RIM-4000 RIM-5000 RIM-6000 RIM-9000 SCOPE AND RESPONSIBILITY RIM PROGRAM EVALUATION & STANDARDS REPAIR/REPLACEMENTS SYSTEM PRESSURE TESTS RECORDS GLOSSARY 18 RIM (RELIABILITY AND INTEGRITY MANAGEMENT) ASME, SECTION XI, DIVISION 2 APPENDICISES 1. Plant Type (Water, Gas, Metal, and Salt) 2. Mandatory Appendix I – NDE Strategies Appendix II – U.S. Administrative Requirements Appendix III – Owner’s Reports (Program Activities) Appendix IV – Qualification Program for NDE Appendix V – Catalog of NDE Examination Requirements 3. Non-Mandatory TBD 19 RIM (RELIABILITY AND INTEGRITY MANAGEMENT) 1.E+01 Unacceptable EVENT SEQUENCE MEAN FREQUENCY (PER PLANT YEAR) 1.E+00 A00 REGION Event AD 1.E-01 Event AS 1.E-02 Acceptable 1.E-03 LBE Legend A - Example of SSC in Category NSRST Event AS - LBE (AOO) with successful Operation of A Event AF - LBE (DBE) with failure of A Event AD - LBEs AS and AF with assumed degradation of A B - Example SSC in Category SR Event BS - LBE (DBE) with successful Operation of B Event BF - LBE (BDBE) with failure of B Event BD - LBEs BS and BF with assumed degradation of B C - Example of SSC in Category NSR Event CS - LBE (DBE) with successful operation of C Event CF - LBE (BDBE) with successful operation of C Event CD - LBEs CS and CF with assumed degradation of C Event AF DBE REGION Event CD Event CS Event BD Event BS 1.E-04 1.E-05 TLRC Increasing Risk BDBE REGION Event CF Event BF 1.E-06 1.E-07 1.E-08 1.E-04 Iso-risk Contours 1.E-03 1.E-02 1.E-01 1.E+00 1.E+01 1.E+02 DOSE (REM) AT EXCLUSION AREA BOUNDARY (EAB) 1.E+03 1.E+04 20 RIM (RELIABILITY AND INTEGRITY MANAGEMENT) 21 RIM (RELIABILITY AND INTEGRITY MANAGEMENT) Markov Model Evaluation of Plant Age and RIM Strategy Impacts 100.00 PBMR RIM Cases Integrity Management Factor LWR RIM Cases 10.00 LWR RIM: RIM = reliability and integrity management 100% Leak Tested @90% POD every 1.5yrs 50% NDE @50% POD every 10 yrs POD = Probability of detection NDE = Non-destructive examination 1.00 PBMR RIM OLLD - On-line leak detection with 90% POD in 24hrs Secondary NDE - 50%POD every 12yrs Primary NDE - 90% POD every 12 years 0.10 0.01 RIM Case 1: T = 27yrs LWR RIM RIM Case 2: T = 27yrs No RIM RIM Case 3: T = 40yrs LWR RIM RIM Case 4: T = 40yrs No RIM RIM Case 5: T = 40yrs Primary NDE RIM Case 6: T = 40yrs OLLD - No NDE Plant Age (T) and RIM Strategy May 14, 2007 ASME SWG on HTGRs RIM Case 7: T = 40yrs OLLD Secondary NDE RIM Case 8: T = 40yrs OLLD Primary NDE TECHNOLOGY INSIGHTS 12 22 RIM (RELIABILITY AND INTEGRITY MANAGEMENT) UPDATE IN LAST YEAR Development of NDE Strategies Appendix Development of NDE Qualification Appendix (Procedures and Personnel) 23 RIM (RELIABILITY AND INTEGRITY MANAGEMENT) UPDATE IN LAST YEAR Development of NDE Strategies Appendix 24 25 RIM (RELIABILITY AND INTEGRITY MANAGEMENT) UPDATE IN LAST YEAR Development of NDE Qualification Appendix Totally Performance Based Procedures and Personnel Performance demonstration use use Section V, Article 14 Performance demonstration establishes the ability of a specific examination system (i.e. equipment, procedures and personnel) to achieve a desirable 26 level of performance i.e.. risk reliability. RIM (RELIABILITY AND INTEGRITY MANAGEMENT) SSC CLASSIFICATION No Classification required All passive SSC in RIM Program RIM Program developed by Owner ASME would not reference another organization's document For construction would use NRC documents 27 CONCLUSION Hoping RIM NuScale will become pilot plant publish in 2017 edition of Section XI Questions 28