Study visit in Northern Sweden and Western Finland 24-­‐25 November 2014 Kurt Stenvall kurt.stenvall@jeppokraC.fi www.jeppobiogas.fi Shareholders Jeppo Biogas Ab •
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Jeppo Kra3 Andelslag Snellman Ab Nyko Frys Ab Jeppo PotaCs Ab
Torp Frys Ab Norcar-­‐BSB Ab Finespo Ab
Fresh Servant Ab
35 % 22,5 % 10 % 10 % 10 % 5 % 5 % 2,5 % Jeppo Biogas: Process
Pipe gas
Boiler /
CHP
Pig sludge
TS 4 %
Pig sludge
TS 4 %
Green
TS 20 %
Other
TS 20 %
Reception / pre-treatment
Flare
Biogas
Pre-treatment
MultiMix
Digesters
Hygienisation
Biogas
upgrading
Vehicle
CNG
Biogas
compression
Tank
CNG
Solids
separation
Humic
material
Concetrate
Storage
Liquid
fertilizer
Waste
material
© 2014 Jarno Laitinen |
Vaasa Energy Week 18.3.2014 – Biogas, a bridge between agriculture and industry
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Slide 3
Layout Planerade råvarufrakConer Cll rötningen Planned input feedstock Svinsväm
Nötkreatursslam
Pälsdjursgödsel
Förbehandlingsslam från pot.förädling
Skalrester från potatisförädling
Hårslam från läderindustrin
Livsmedelsindustrislam
Livsmedelsavfall
Mag- och tarminnehåll
Slam från reningsverk
Slam från fettavskrapning
Gräs och halm
SAMMANLAGT
Antal ton/ år
Kapacity t/a
47 500
9 000
8 000
4 000
3 000
2 500
96
53
7 744
140
3 500
4 000
89 533
Pig slurry
Cow slurry
Fur animal manure
Potato waste sludge
Potato peel waste
Hair sludge fr. leatherind.
Bakery waste sludge
Bakery waste solid
Stomach- and gut cont.
Sewage sludge fr. foodind.
Flotation fat
Grass and straw
Pipelines Pipelines for slurry from 4 piggeries •  Slurry transported by pipeline appr. 50 000 m3/v. •  Pipelines 12 km Ø
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Jeppo PotaCs-­‐Biogas 3,1 km Lantgris-­‐Biogas 4 km Bäriholm-­‐Biogas 0,7 km Blåmans-­‐Biogas 1,7 km Karlsborgs Gård-­‐Biogas 1,8 km •  Gas pipeline 2x160 mm for lokal industry 4 km Recieving pit for dry substrates Energy efficient heat recovery Scancool Oy heatpumps 2x350 kW heat power HygienisaCon 3x10 m3 Hot water accumulators 3x10 m3 GasproducCon and -­‐consumpCon Energy producCon •  3,5...4 MNm3 raw biogas appr. 70 % methane+30 % carbondioxide •  Energy Energy sales •  KWH Mirka 5...10 GWh/year •
Oy Snellman Ab 10 GWh/year appr. 20...25 GWh/year •  Traffic fuels 1...5 GWh/vuosi ( 5 GWh compares to 590 000 gasoline litre ekvivalents or about 400 cars yearly •  Heat power consumpCon) appr. 2,5 MW •  Plant heat demand produced by heatpumps 2x350 kW. •  Heat recovery opCmised. •  800 kW gas/oil burner for peak/reserve 4 km gas pipeline PEH 2x160 mm Upgrading unit and compressor 400/260 Nm3/h 250 bar Reciewing-­‐/processhall and upgrading Digesters, upgrading unit and compressor unit Transpordacility for biomethane 5045 Nm3/container 250 bar Gascontainers for CBG-­‐transport to customer in Pietarsaari Dispenser for CBG What is in sight for the near future ? Raw material for digestate o  More slurry from piggery o  Manure from fur animal o  More greenmasses from non-­‐
food agriculture o  More slaughtery waste More rawmaterials-­‐>one or two more digesters-­‐>more digestate as ferCliser need to be transported o  Need to concentrate the ferCliser due to longer transports. o  In the best of worlds even a small income from the ferCliser (in the future). More feedstock-­‐>more gas •  A few more fuel staCons in the near region •  More heat for the industry, •  New customers •  LBG for longer transports or for export Major co-­‐operators during construcCon and building •
Biogas plant o  Weltec Biopower Gmbh: designing, delivery and assembly of biogasmachinery o  Doranova Oy: planning, design and project coordinaCon, some machinery deliveries o  Local construcCng companys: recieving-­‐ and processbuilding, digesterbases, slurry-­‐ and digestate tanks, all other construcCon works o  VenClaCon, water, heat and electrical/
automaCon by local entrepreneurs. o  Ground-­‐ and excavaCon works by lokal entrepreneurs o  GS-­‐Consul<ng: project coordinaCon o  Marinex Ab: lay-­‐out, design and controller Upgradingunit from Malmberg Water Ab Compressor from Fornovo Gas S.r.l Gascontainers from Luxfer Gas Cylinders Boiler from Robert Bosch Gmbh Dispenser from NPS Service Ab HÖYRYTYS OY coordinator of items above Main automaCon designed by Insta Automa<on Oy •  Pipelines delivered by UPONOR OY, excavaCon works by lokal entrepreneurs. •  Pumping staCons at piggeries delivered by Grundfos Oy •  Heatpumps and heaCng from Scancool Oy •
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