SCM of Samsung Electronics Table of Contents 1. 2. 3. 4. 5. 6. Introduction Background SCM Case APS SCM Timeline Result of SCM 1. Introduction SCM - Definition Supply Chain Management Suppliers Supply Chain planning Purchasing Production Supply Chain Execution Distribution Customers Collaborate planning Supply chain management (SCM) the management of a network of interconnected businesses involved in the ultimate provision of product and service packages required by end customers 1. Introduction SCM - Strategies Collaborative Planning Supply Chain Planning To provide stable supplies for any circumstance of market 3 strategies of SCM Planning immediate Information share with customers and suppliers Supply Chain Execution To manage timeline for Supply Chain System 1. Introduction Elements of SCM Organization: Global Operation Center Planning, Operating, regulating, and Monitoring Process: Forecast-based, daily production planning System: APS (Advanced Planning & scheduling System) 2. Background Current Status • The world's largest electronics company • Global market leader in more than 60 products • Business areas: Consumer electronics Telecommunication Semiconductor • As of 2007 – Revenue $103.4 billion – Net income $21.5 billion – Employees Over 138,000 2. Background Business process perspective • Quick reactions in rapidly changing markets – Rapid market growth, price drops, new paradigms, etc. 2. Background Business process perspective • Demand for centralized supply control – sharing of quick, exact, and useful information about current status & future forecast Demands Forecast Low reliability of forecasts Lack of management tools on forecast Planning Decentralized planning processes Lack of unified standard information Delivery Due Date Low reliability of delivery due date Need for setting priorities for demands Inventory Control little control over worldwide inventory Lack of tools for strategic planning Late delivery Surplus inventory 2. Background Business process perspective • Strengthening global competitiveness – 60~70% of extra values come from supply chain – Competitors (Intel, GE, Sony, HP, Toshiba, …) began implementing SCM systems – To gain competitive advantage, it was important to enhance supply chain and the way of managing it 2. Background Information Systems perspective • Difficulties in integrating decentralized local information systems – Decided to develop a stand-alone SCM tool that centralizes and streamlines supply chain management • Preparation for future e-business system – Implementing SCM as a step toward future e-business 3. SCM Case Samsung Electronics Samsung Electronics‘ Plans for introducing SCM PLAN1. Rapid planning for fast reaction to market changes PLAN2. Predicting demands with information integration PLAN3. Real-Time delivery to customers 3. SCM Case PLAN 1 Month Cycle Rapid planning for fast reaction to market changes Salesperson Forecasting / Order Sales Department Control/Management Strategy Marketing Selling Plan Merchandise/ Manufacture Allocation Plan Manufacture Management Purchase Manufacture Plan Purchase Plan Week Cycle Salesperson Forecasting/Order Sales Department Strategy Marketing Merchandise/ Manufacture Manufacture Management Control/ Management Purchase Selling Plan Allocation Plan Manufacture Plan Purchase Plan Integrates all planning steps Provides real-time business information & Accurate plans and decisions are made for each order Right plans are made quickly In 1 day, Set-up All Plans 3. SCM Case PLAN 2 Predicting demands with information integration Local Marketing Salesman Customer Bullwhip Effect Strategy Marketing Command Center Customer Command Center Salesman Local Marketing Strategy Marketing Integrated management on information for forecasting demands Simultaneous management on information Eliminates all inefficiencies originated from inaccurate forecasts 3. SCM Case PLAN 3 Real-Time delivery to customers Delivery by the supply plan Delivery by the local stock Lack Customer OnHand If there are no stock and we don’t know when can we buy, we will buy from other company!! Headquarter Allocation OnHand InTRANSIT Manager Salesman Stock Manufacture plan Allocation of resources in advance, based on current situation On time delivery through reliable information sources Customer Material plan 4. APS Global Production Planning – Samsung Electronics introduced “Global Production Planning”, as a specific solution that enables SCM – Global Production Planning is a similar concept to APS 4. APS Effects of implementing APS • Simultaneous planning • Reduction in time for planning • Shortened planning cycle: Weekly, daily planning • Enables making accurate production plans • Enhancements on on-time delivery • Enables quick responses • Enhanced Customer service 5.SCM Timeline From 1997 To 2007 5.SCM Timeline In 2009 Global SCM TOP 8 The AMR Research Supply Chain Top 25 for 2009 6.Result of SCM Improvements on process management inventory turnover ratio 43.6 56 sales (Trillion Won) (day) 33 18.5 inventory..bond • 5.2 3.8 ’97 ’03 (Trillion Won) Improvements on process management - Shortened process management cycle: monthly -> weekly -> daily - Simultaneous planning/execution of worldwide manufacturing/sales plans as a single system - Reduction of lead time for planning: previously 3 weeks, reduced to less than 1 week 6.Result of SCM Articles