AEE PIEDMONT CHAPTER Smart CHP Solutions for 30-500 kWe 1 An Entrepreneurship history Founding of the N. Schlumberger & Cie in 1810 with a cotton spinning mill in Alsace, France Later on they created Schlumberger Oil Services, the Schlumberger-Mallet bank and the Schlumberger metering devices as well as others entities Designing & Manufacturing of equipment for the Process of long staple fiber, Non-Woven and Packaging Industry for more than 200 years, In addition, NSC develops projects in the field of recycling and energy A worldwide presence Production Site Manufacturing: Europe and USA Foundry: Europe Sales Agent WHY CO-GENERATION? Centralized Power Generation 40% Efficiency Co-Generation goes up to 92% Efficiency with TEMA HEAT Losses – 10% HEAT Losses – 50% Electricity – 30% FUEL 100% FUEL 100% POWER PLANT Line Losses – 10% Electricity – 40% CO-GENERATION Heat Recovery – 60% More than 50% of produced energy is dissipated as heat during the production and distribution process. With the CHP, the energy released from the fuel is maximized, while reducing Energy waste, Energy bills & Greenhouse gas emissions TRI-GENERATION Coupled to a single-stage absorption chiller, the CHP technologies turns into a distributed micro tri-generation. Efficiency Anti-blackout (Class 3 UPS) Flexibility CHP, WHAT FUNCTION TO FUNCTION LOOK FOR? Fully Integrated Solution Peak Shaving Inverter synchronous Grid connected Or Stand Alone System FLEXIBILITY Feature Generator Technology Variable Speed (with Inverter technology) Not sensitive to temperature change (32 to 104⁰F), Robust and low maintenance Dual fuel operation (Natural Gas & LPG) and waste gas TEMA Conventional CHP Micro-Turbine Otto-Cycle Engine Otto-Cycle Engine Micro Turbine YES NO NO YES YES NO YES / TEST YES Sometimes Efficiency Anti-blackout (Class 3 UPS) Flexibility CHP, WHAT FUNCTION TO FUNCTION LOOK FOR? Fully Integrated Solution Peak Shaving Inverter synchronous Grid connected Or Stand Alone System EFFICIENCY of Co-Generation (Thermal Mode) 200 kW 100% 150 75% 100 50% 50 25% 0 0% Thermal Demand Efficient area with standard CHP Efficient area with TEMA ® Elec Generated 200 100% 150 75% 100 50% 50 25% 0 0% 100% of the Nominal power 20% 40% 60% 80% Heat Generated Waste Heat Overall Efficiency % CHP is usually rated “efficient” when 75% efficiency is reached Feature Efficiency from 10% to 100% of the rated power TEMA Conventional CHP Micro-Turbine YES NO NO Efficiency Anti-blackout (Class 3 UPS) Flexibility CHP, WHAT FUNCTION TO FUNCTION LOOK FOR? Fully Integrated Solution Peak Shaving Inverter synchronous Grid connected Or Stand Alone System ANTI-BLACKOUT - Class 3 UPS SYNOPTIC - OPERATIONAL MODES GRID ELECTRICAL LAYOUT STANDARD / TEMA ENGINE GENERATOR CT 2 – CONTROL PANEL 1 – MECHANICAL SKID LOAD GEN INVERTER REG INVERTER TRANSFORMER Manual Switch CT UPS LOAD BATTERY Feature Generator Inverter Regulator Inverter Battery Pack 3 – BATTERY PACK TEMA Conventional CHP Micro-Turbine YES NO NO YES Sometimes YES YES NO NO ANTI-BLACKOUT - Class 3 UPS SYNOPTIC - OPERATIONAL MODE #1 Electrical Priority With a standard / TEMA GRID CASE #1: WITH UPS LOAD 35 kWe PARALLEL GRID CT 30 kWe 30 kWe LOAD 15 kWe 35 15 = 50 kWe 35 +kWe ENGINE GENERATOR GEN INVERTER REG INVERTER TRANSFORMER 15 kWe CT UPS LOAD BATTERY 15 kWe ANTI-BLACKOUT - Class 3 UPS SYNOPTIC - OPERATIONAL MODE #2 Electrical Priority unique to TEMA GRID CASE #2: WITH UPS LOAD STAND ALONE CT 15 kWe ENGINE GENERATOR LOAD 15 kWe GEN INVERTER REG INVERTER TRANSFORMER 15 kWe CT UPS / Critical LOAD BATTERY 15 kWe Feature Class 3 UPS with Automatic anti-blackout functionality in real time (with unit On or Off) TEMA Conventional CHP Micro-Turbine YES Sometimes Sometimes Efficiency Anti-blackout (Class 3 UPS) Flexibility CHP, WHAT FUNCTION TO FUNCTION LOOK FOR? Fully Integrated Solution Peak Shaving Inverter synchronous Grid connected Or Stand Alone System PEAK SHAVING Load Sold to the Grid Limited time (10-15 minutes) TEMA Battery Pack 5 TEMA Engine 4.5 4 Max 2.5 elec rated power Adjust to the need Grid - base load Response time <30ms 3.5 3 2.5 From the TEMA 2 1.5 1 Sold back to the Grid or Lower speed Base load - from the Grid 0.5 time 0 Feature Ability to deliver power peaks up to 250% of the nominal power TEMA Conventional CHP Micro-Turbine YES NO NO Efficiency Anti-blackout (Class 3 UPS) Flexibility CHP, WHAT FUNCTION FUNCTION TO LOOK FOR? Fully Integrated Solution Peak Shaving Inverter synchronous Grid connected Or Stand Alone System Inverter synchronous Grid connected Or Stand Alone System Heat Load To the Micro-grid Natural Gas UPS & Electric al Load CHP #1 Boiler CHP #2 Absorption Chiller Feature Ability to switch in Zero-time from Grid Connected to standalone (with unit On or Off) Micro-grid synchronization for other units, any intermittent energy sources (sun, wind…) and any kind of electrical interface transients (load,…) Power factor correction - Load re-phasing Ability to adapt automatically to any line frequency HVAC / Cooling TEMA Conventional CHP Micro-Turbine YES NO NO YES NO NO YES NO NO YES NO NO Efficiency Anti-blackout (Class 3 UPS) Flexibility CHP, WHAT FUNCTION TO FUNCTION LOOK FOR? Fully Integrated Solution Peak Shaving Inverter synchronous Grid connected Or Stand Alone System SMART INTEGRATED CHP SOLUTION FOR 30-500 kWe Control Panel Ventilation with variable speed fan Engine Emergency heat exchanger Generator Water Heat Exchanger Structure for integrated soundproofing Flange type connection Automatic oil filler Expansion tank Exhaust gas silencer Exhaust gas by-pass valve Condensation drain Base frame Exhaust gas exchanger Feature Smart Integrated CHP Solution TEMA Conventional CHP Micro-Turbine YES ? ? Efficiency Anti-blackout (Class 3 UPS) Flexibility CHP FUNCTIONS TO LOOK FOR Fully Integrated Solution Peak Shaving Inverter synchronous Grid connected Or Stand Alone System CONTACTS Amaury de Laforcade Jim Kerns George Belich Office 803-548-7233 ext 140 or 112 Amaury@nscusa.com Jim.kerns@nscusa.com chpsales@NSCUSA.com http://www.nscusa.com SYNOPTIC - OPERATIONAL MODES Smoke Thermal Power Smoke exchanger Wet Exchanger Water Heat Exchanger Fan for cabinet Expansion Tank Oil Feeder Gas Valve Speed (rpm) Water Thermal Power Flow Thermal power Electrical power