Chapter 2 Job Order Costing PowerPoint Authors: Susan Coomer Galbreath, Ph.D., CPA Charles W. Caldwell, D.B.A., CMA Jon A. Booker, Ph.D., CPA, CIA Cynthia J. Rooney, Ph.D., CPA McGraw-Hill/Irwin Copyright © 2014 by The McGraw-Hill Companies, Inc. All rights reserved. Learning Objective 2-1 Describe the key differences between job order costing and process costing. 2- 3 Job Order versus Process Costing 2- 4 Process Costing Average Unit Cost = Total Manufacturing Cost Total Units Produced Costs are traced to the process and then divided by units produced to obtain an average unit cost. 2- 5 Manufacturing Cost Categories Direct Labor Direct Materials Manufacturing Overhead 2- 6 Assigning Manufacturing Costs to Jobs 2- 7 Learning Objective 2-2 Describe the source documents used to track direct material and direct labor costs to the job cost sheet. 2- 8 Materials Requisition Form 2- 9 Direct Labor Time Tickets $700 charged to Job 2719 $300 charged to Job 3335 2- 10 Learning Objective 2-3 Calculate a predetermined overhead rate and use it to apply manufacturing overhead cost to jobs. 2- 11 Job Cost Sheet ? Manufacturing overhead is assigned to specific jobs using a predetermined overhead rate, our next topic. 2- 12 Predetermined Overhead Rates Manufacturing overhead is applied to jobs that are in process. An allocation base, such as direct labor hours, direct labor dollars, or machine hours, is used to assign manufacturing overhead to individual jobs. We use an allocation base to apply manufacturing overhead because: 1. It is impossible or difficult to trace overhead costs to particular jobs. 2. Manufacturing overhead consists of many different items ranging from the grease used in machines to a production manager’s salary. 3. Actual overhead for the period may not be known until the end of the period. 2- 13 Predetermined Overhead Rates The predetermined overhead rate (POHR) used to apply overhead to jobs is determined before the period begins using estimates. Predetermined Overhead Rate = Estimated Total Manufacturing Overhead Cost Estimated Total Cost Driver Ideally, the allocation base is a cost driver that causes overhead. 2- 14 Predetermined Overhead Rates Because home building is a labor intensive business, Toll Brothers uses direct labor hours as the overhead allocation base. Toll Brothers estimates the total manufacturing overhead cost for the year to be $750,000, while direct labor hours are estimated to be 10,000. What is Toll Brothers predetermined overhead rate? $750,000 POHR = 10,000 direct labor hours (DLH) POHR = $75.00 per DLH For each direct labor hour worked on a job, $75.00 of manufacturing overhead will be applied to the job. 2- 15 Predetermined Overhead Rates Based on estimates, and determined before the period begins. Predetermined Overhead Rate × Actual Cost Driver = Applied Manufacturing Overhead Actual amount of the cost driver such as units produced, direct labor hours, or machine hours incurred during the period. 2- 16 Predetermined Overhead Rates Predetermined Overhead Rate $75 × Actual Direct Labor Hours for Job 2719 300 DLH = Overhead Applied to Job 2719 $22,500 2- 17 Predetermined Overhead Rates 12 2- 18 Learning Objective 2-4 Describe how costs flow through the accounting system in job order costing. 2- 19 Flow of Manufacturing Costs in Job Order Costing 2- 20 Record the Purchase and Issue of Materials Toll Brothers purchased $150,000 in raw materials on account. Toll Brothers withdraws $150,000 worth of materials from inventory, $100,000 for Job 2719 (Simpson home), $40,000 for Job 3335 (Flintstone Home), and $10,000 for supplies. Raw Materials Inventory Purchases 150,000 Issued to production 150,000 Direct Materials Manufacturing Overhead 10,000 Indirect Materials Work in Process Inventory 140,000 Job 2719 Direct Materials $100,000 Job 3335 Direct Materials $40,000 2- 21 Record Labor Costs Toll Brothers incurs $55,000 in labor costs, $30,000 for Job 2719 (Simpson home), $20,000 for Job 3335 (Flintstone Home), and $5,000 for indirect labor. Labor Costs Indirect Labor Manufacturing Overhead 5,000 Direct Labor Work in Process Inventory 50,000 Job 2719 Direct Labor $30,000 Job 3335 Direct Labor $20,000 2- 22 Record Applied Manufacturing Overhead 2- 23 Transfer Costs to Finished Goods Inventory and Cost of Goods Sold Summary section of job cost sheet for Job 2719 after all costs are updated. Direct material Direct labor Applied MOH Balance Work in Process Inventory 140,000 Job 2719 completed 50,000 60,000 75,000 175,000 Finished Goods Inventory Cost of goods completed 175,000 2- 24 Transfer Costs to Finished Goods Inventory and Cost of Goods Sold Assume Job 2719, the Simpson home was sold. Finished Goods Inventory Cost of goods completed 175,000 When job is sold Job 2719 sold 175,000 Cost of Goods Sold 175,000 2- 25 Record Actual Manufacturing Overhead In addition to indirect materials and indirect labor, Toll Brothers incurs other manufacturing overhead costs including: •Salary paid to construction site supervisor, $12,000. •Salary owed to a construction engineer, $8,000. •Property taxes owed but not yet paid, $6,000. •Expired insurance premium for construction, $4,000. •Depreciation on construction equipment, $18,000. Manufacturing Overhead Actual Applied Indirect materials 10,000 Indirect labor 5,000 Supervisor salary 12,000 Engineer salary 8,000 Property taxes 6,000 Insurance expense 4,000 Depreciation 18,000 2- 26 Record Nonmanufacturing Costs In addition to manufacturing costs, Toll Brothers incurs non-manufacturing overhead costs. 1. Commissions to sales agent, $20,000. 2. Advertising expense, $5,000. 3. Depreciation on office equipment, $6,000. 4. Other selling and administrative expenses, $4,000. These non-manufacturing costs would be recorded in individual expense accounts, including commission expense, advertising expense, depreciation expense, and other expenses. The total of the selling and administrative expense would be subtracted from gross margin on the income statement. 2- 27 Calculate Overapplied and Underapplied Manufacturing Overhead Manufacturing Overhead Actual Applied Indirect materials 10,000 Applied OH 60,000 Indirect labor 5,000 Supervisor salary 12,000 Engineer salary 8,000 Property taxes 6,000 Insurance expense 4,000 Depreciation 18,000 Work in Process Inventory 60,000 Job 2719 Manufacturing OH $45,000 Job 3335 Manufacturing OH $15,000 Actual Applied = MOH MOH The difference is closed to cost of goods sold. / 2- 28 Calculate Overapplied and Underapplied Manufacturing Overhead Manufacturing Overhead Actual Applied Indirect materials $ 10,000 Applied OH $ 60,000 Indirect labor 5,000 Supervisor salary 12,000 Engineer salary 8,000 Property taxes 6,000 Insurance expense 4,000 Depreciation 18,000 Total 63,000 60,000 Balance $ 3,000 (Underapplied MOH) 2- 29 Learning Objective 2-5 Calculate and dispose of overapplied or underapplied manufacturing overhead. 2- 30 Disposing of Overapplied and Underapplied Overhead The most common method for disposing of the balance in Manufacturing Overhead is to make a direct adjustment to Cost of Goods Sold. Overapplied Manufacturing Overhead (credit balance) Decreases Cost of Goods Sold Underapplied Manufacturing Overhead (debit balance) Increases Cost of Goods Sold 2- 31 Disposing of Overapplied and Underapplied Overhead 2- 32 Summary of Recorded Manufacturing and Nonmanufacturing Costs 2- 33 Learning Objective 2-6 Calculate the cost of goods manufactured and cost of goods sold. 2- 34 Cost of Goods Manufactured Report Toll Brothers Cost of Goods Manufactured Report Beginning raw materials inventory $ Plus: Raw material purchases Less: Indirect materials Less: Ending raw materials inventory Direct materials used Direct labor Manufacturing overhead applied Total current manufacturing costs Plus: Beginning work in process inventory Less: Ending work in process inventory Cost of goods manufactured 150,000 (10,000) 140,000 50,000 60,000 250,000 (75,000) 175,000 Notice that Cost of Goods Sold is based on applied (not actual) manufacturing overhead. 2- 35 Cost of Goods Manufactured Report Toll Brothers Income Statement Sales revenue Cost of goods sold Beginning finished goods inventory $ Plus: Cost of goods manufactured 175,000 Less: Ending finished goods inventory Unadjusted cost of goods sold 175,000 Plus: Underapplied manufacturing overhead 3,000 Gross profit Selling, general, and administrative expenses Operating profit $ 275,000 $ 178,000 97,000 35,000 62,000 From the Cost of Goods Manufactured Report 2- 36 Learning Objective 2-7 Apply job order costing to a service setting. 2- 37 Job Order Costing in a Service Firm Job order costing is used in many professional service firms, including accounting firms, law firms, advertising and public relations firms, architectural and engineering firms, and health care providers. All of these businesses offer specialized services to clients that tend to have different needs or demands. 2- 38 Job Order Costing in a Service Firm Because service firms tend to be labor intensive, the primary driver used to assign cost is billable hours. A billable hour is the time that can be directly attributed to a specific client and is equivalent to direct labor hours in a manufacturing setting. In professional service firms, each employee keeps track of how much time is spent on each client so that the client’s account can be charged for that cost. 2- 39 Job Order Costing in a Service Firm Service firms incur many other indirect costs that cannot be traced to specific clients or accounts. Examples include the nonābillable time that employees spend on activities such as training, paperwork, and supervision; the salaries of administrative personnel; rent and utilities for the corporate office; and infrastructure costs such as computers, networks, and the like. These indirect costs are treated just like manufacturing overhead in a factory. They get assigned to individual clients or accounts based on an allocation base, or cost driver, such as billable hours (for an accounting firm) or the number of patient days (for a hospital). 2- 40 Supplement Chapter 2A Journal Entries for Job Order Costing PowerPoint Authors: Susan Coomer Galbreath, Ph.D., CPA Charles W. Caldwell, D.B.A., CMA Jon A. Booker, Ph.D., CPA, CIA Cynthia J. Rooney, Ph.D., CPA McGraw-Hill/Irwin Copyright © 2014 by The McGraw-Hill Companies, Inc. All rights reserved. Learning Objective 2-S1 Prepare journal entries to record the flow of manufacturing and nonmanufacturing costs in a job order cost system. 2- 42 Recording the Purchase and Issue of Materials Toll Brothers purchased $150,000 of raw materials on account. Debit Raw Materials Inventory Credit 150,000 Accounts Payable 150,000 The company issued $100,000 of raw materials to Job 2719 and $40,000 to Job 3335. Indirect material of $10,000 were issued. Debit Work in Process Inventory Manufacturing Overhead Raw Materials Inventory Credit 140,000 10,000 150,000 2- 43 Recording Labor Costs The following labor costs were incurred during the period. Direct labor on Job 2719 $ 30,000 Direct labor on Job 3335 20,000 Indirect labor 5,000 Total $ 55,000 Debit Work in Process Inventory Manufacturing Overhead Wages Payable Credit 50,000 5,000 55,000 2- 44 Recording Applied Manufacturing Overhead Here is how we applied overhead during the period. Direct Overhead Applied Job # Labor Hrs Rate Overhead Simpson home 2719 600 $ 75 $ 45,000 Flintstone home 3335 200 75 15,000 Total direct labor hours 800 $ 60,000 Debit Work in Process Inventory Manufacturing Overhead Credit 60,000 60,000 2- 45 Transferring Costs to Finished Goods Inventory and Cost of Goods Sold Job 2719, the Simpson home, was completed at a cost of $175,000. Debit Finished Goods Inventory Credit 175,000 Work in Process Inventory 175,000 The Simpson home was purchased for $275,000 cash. Debit Cash Credit 275,000 Sales Revenue Cost of Goods Sold Finished Goods Inventory 275,000 175,000 175,000 2- 46 Recording Actual Manufacturing Overhead The following overhead costs were incurred during the period. Debit Manufacturing Overhead Credit 48,000 Taxes Payable 16,000 Prepaid Insurance 14,000 Accumulated Depreciation 18,000 2- 47 Recording Nonmanufacturing Costs Toll Brothers incurs non-manufacturing overhead costs. 1. Commissions to sales agent, $20,000. 2. Advertising expense, $5,000. 3. Depreciation on office equipment, $6,000. 4. Other selling and administrative expenses, $4,000. Debit Commissions Expense 20,000 Advertising Expense 5,000 Selling and Administrative Expenses 4,000 Depreciation Expense 6,000 Cash Accumulated depreciation Credit 29,000 6,000 2- 48 Overapplied or Underapplied Manufacturing Overhead At the end of the period, Toll Brothers has a $3,000 debit balance in the Manufacturing Overhead account (underapplied overhead). Debit Cost of Goods Sold Manufacturing Overhead Credit 3,000 3,000 2- 49 End of Chapter 2 2- 50