BUENOS DIAS AGENDA Overview Supply Chain Management Definition Network Cycles AGENDA Logistics Definition Components Costs Measures AGENDA Inventory Introduction Rationale Costs Types Models AGENDA Ex/Im Basic Transaction Costing Summary and Conclusions OVERVIEW: INSTRUCTOR Kevin Boberg Positions Associate Dean Professor Background OVERVIEW: ALL YOU NEED kboberg@nmsu.edu http://cbae.nmsu.edu/~kboberg http://cbae.nmsu.edu/~kboberg/ctw OVERVIEW: AUDIENCE Name Background Interests General Topic Goal: What do you want to learn? AGENDA Supply Chain Management Definition Network Cycles DEFINITION Supply Chain Management Integration Business Processes End User Original Suppliers Products, Services, Information Add Value SUPPLY CHAIN NETWORK Tier 2 Tier 1 Tier 1 1 1 1 1 2 n n 1 1 2 n Tier 3 2 2 2 n End Customers 2 Tier 2 Tier 3 to n Customers Tier 3 to n Suppliers Initial Suppliers Tier 3 SUPPLY CHAIN CYCLES Customer Order Cycle Replenishment Cycle Manufacturing Cycle Procurement Cycle SUPPLY CHAIN CYCLES Customer Customer Order Cycle Retailer Replenishment Cycle Distributor Manufacturing Cycle Manufacturer Procurement Cycle Supplier SUPPLY CHAIN CYCLES Customer Order Cycle Customer Customer Customer Customer Arrival Order Entry Order Fulfillment Order Receiving SUPPLY CHAIN CYCLES Customer Order Cycle Customer Arrival Customer Order Receiving Customer Order Entry Customer Order Fulfillment SUPPLY CHAIN CYCLES Replenishment Cycle Retail Retail Retail Retail Order Order Order Order Trigger Entry Fulfillment Receiving SUPPLY CHAIN CYCLES Replenishment Cycle Retail Order Trigger Retail Order Receiving Retail Order Entry Retail Order Fulfillment SUPPLY CHAIN CYCLES Manufacturing Cycle Order Arrival From Customer Production Scheduling Manufacturing and Shipping Receiving by Customer SUPPLY CHAIN CYCLES Manufacturing Cycle Order Arrival Receiving Production Scheduling Manufacturing and Shipping SUPPLY CHAIN CYCLES Procurement Cycle Order Arrival From Manufacturer Supplier Production Scheduling Component Manufacturing & Shipping Receiving at Manufacturer SUPPLY CHAIN CYCLES Procurement Cycle Order Arrival Receiving at Manufacturer Supplier Production Scheduling Component Mfr. and Shipping SUPPLY CHAIN CYCLES Customer Order Cycle Push/Pull View Push Anticipate Customer Replenishment Cycle Pull React Customer Manufacturing Cycle Procurement Cycle SUPPLY CHAIN CYCLES Customer Order Cycle Order Arrives Customer Order Cycle Pull Processes Replenishment Cycle Replenishment, Mfr., Procurement Cycle Manufacturing Cycle Procurement Cycle Push Processes SUPPLY CHAIN CYCLES Customer Order Cycle Customer Order, Replenishment, Mfr. Cycle Replenishment Cycle Pull Processes Manufacturing Cycle Order Arrives Procurement Cycle Procurement Cycle Push Processes AGENDA Logistics Definition Components Costs Measures DEFINITION Logistics Part of the Supply Chain Plans, Implements, Controls Flow and Storage Goods, Services, Information Origin, Consumption, Disposal Adding Value COMPONENTS OF LOGISTICS Inputs Plan Mgmt. Actions Implement Control Outputs MKTG Natural Human Logistics Management Financial Suppliers RM WIP FG Utility Cust. Physical Info. Efficient Proprietary Asset. CS Logistics Activities Inventory Location O/P Forecasting WH Pkg. MH Traffic IS MM Support COMPONENTS OF LOGISTICS The Marketing Concept Customer Satisfaction •Suppliers •Intermediate Customers •Final Customers Integrated Effort •Product •Price •Promotion •Place Company Profit •Max. Profits •Lower Total Cost •Proprietary Asset PROD PRICE PROMO Logistics PLACE ICC TC OC WH OP/IS Marketing LOGISTICS COSTS LOGISTICS COSTS Customer Service Level •Customer Service •Parts and Service Support Inventory Carrying Cost •Inventory Mgmt. •Pkg. •Reverse Logistics Lot Quantity Costs •MH •Procurement Transportation Cost •Traffic and transport OP and IS •OP •Forecast •Communication Warehousing •Store and handle •Location LOGISTICS COSTS Inventory Carrying $332 Transportation $548 Shipper Related $ Administration $ 35 Total $920 5 LOGISTICS COSTS Inventory Carrying 36.09% Transportation 59.57% Shipper Related 0.54% Administration 3.80% Total 100.00% MEASURES: PROFIT MODEL NP NPM / Sales ROI = Leverage X ROA X Sales Asset T/O / Assets MEASURES: ROA ROA EARNINGS MARGIN X TURNOVER MEASURES: ROA NET INCOME SALES ROA X SALES AVE. ASSETS MEASURES: ROA NET INCOME SALES ROA X SALES CA PPE WHERE CA CASH AR INVEN OTHER PPE PROPERTY, PLANT & EQPMT OTHER FINANCIAL MEASURES Cash Flow Conversion Cycle Cash In RM Conversion Conversion Sales Conversion WIP FG Conversion OTHER FINANCIAL MEASURES Working Capital WC CA CL Where WC Working Capital CA Current Assets CL Current Liabilitie s OTHER FINANCIAL MEASURES Current Ratio CA CR CL Where CR Current Ratio CA Current Assets CL Current Liabilitie s OTHER FINANCIAL MEASURES Quick Ratio CA INV QR CL Where CR Current Ratio CA Current Assets INV Inventory CL Current Liabilitie s OTHER FINANCIAL MEASURES Average Age of Receivables Days in Year AAR RTO Where AAR Average Age of Receivable s RTO Receivable Turnover Net Credit Sales Ave. Trade Receivable s OTHER FINANCIAL MEASURES Average Age of Payables ACCTPAY DIY AAP AP Where AAR Average Age of Payables ACCTPAY Acounts Payable DIY Days in Year AP Accounts Payable OTHER FINANCIAL MEASURES Average Days Supply in Inventory Days in Year ADSI ITO Where ADSI Average Days Supply Inventory ITO Inventory Turnover Cost of Goods Sold Average Inventory AGENDA Inventory Introduction Rationale Costs Types Models INTRODUCTION Investment 20% of Total Assets for Mfr. 50% Of Total Assets for Wholesalers Retailers INTRODUCTION Manage to Improve ROA Cash Flow Productivity Customer Service INTRODUCTION: TRENDS Product Proliferation Market Dispersion Service Expectations Shrinking Plc Time-based Competition INTRODUCTION: SERVICE Customers Internal External Measures Fill rate Timeliness RATIONALE Economies of Scale: Unit Cost Holding Cost Balance RATIONALE Seasonality Demand Supply Both RATIONALE Specialization Plant Level Dc Level Focused Factory Assignment RATIONALE Uncertainty Variability Within Logistics Within Firm Within Supply Chain RATIONALE Uncertainty COSTS: TLC Tradeoffs Within Logistics Within Firm Within Supply Chain COSTS: TLC PROD PRICE PROMO PLACE ICC TC OC WH OP/IS COSTS: TYPES Ordering Cost ORDER COST ORDER SIZE (Q) COSTS: TYPES Stock Out Cost STOCK OUT COST ORDER SIZE (Q) COSTS: TYPES Transport Cost TRANSPORT COST ORDER SIZE (Q) COSTS: TYPES Carrying Cost CARRYING COST ORDER SIZE (Q) COSTS: TYPES Carrying Cost K STORE ICC% SERVE RISK COSTS: TYPES Carrying Cost K ICC% WACC COSTS: TYPES Carrying Cost PLANT STORE PRIVATE ICC% PUBLIC LEASED COSTS: TYPES Carrying Cost INSURANCE ICC% SERVE TAXES COSTS: TYPES Carrying Cost OBSOLESCENCE SHRINKAGE ICC% DAMAGE RISK RELOCATION COST AND SALES: BALANCE TAC COST ICC$ OC ORDER SIZE (Q) TYPES Cycle Lot Sizing Many Methods Sold or Used in Production Marketing TYPES Cycle Conditions of Certainty Mean Performance TYPES Cycle Basic Math TACCYCLE 1 Q V C 2 WHERE Q CYCLE STOCK LOT SIZE V VALUE PER UNIT C CARRYING COST PERCENT TYPES Safety Lead Time Demand Other Factors TYPES Safety Constant Function of Variability Customer Service Level TYPES Safety Basic Math TACSAFETY SSQ V C WHERE SSQ AVE. DAILY UNITS X MSR. OF VAR. V VALUE PER UNIT C CARRYING COST PERCENT TYPES Transit or Pipeline En-route Door-to-Door How Value TYPES Pipeline Basic Math TACTRANSIT D t V C 365 WHERE D ANNUAL DEMAND t TRANSIT TIME DOOR TO DOOR V VALUE PER UNIT C CARRYING COST PERCENT BASIC Q-MODEL Certainty Balance Ordering Cost Inventory Carrying Cost BASIC Q-MODEL Determining Q (Cycle) 2 PD Q CV WHERE P ORDERING COST D ANNUAL DEMAND C CARRYING COST PERCENT V VALUE PER UNIT BASIC Q-MODEL Determining Q (Cycle) TAC OC ICC$ WHERE D OC P Q 1 ICC Q CV 2 BASIC Q-MODEL Intensive Administrative Perpetual Inventory High Cost “A-items” BASIC P-MODEL Fixed P Variable Q BASIC P-MODEL Low Administration Key is P “C” items AGENDA Ex/Im Basic Transaction Costing BASIC TRANSACTION Commercial Contract Customs Source Bill of Lading Customs Port D-t-P Contract Port P-t-P Contract You P-t-D Contract BASIC TRANSACTION Bill of Lading Evidence of Contract Evidence of Receipt Evidence of Title (order form) Source Bill of Lading Port Port D-t-P Contract P-t-P Contract You P-t-D Contract BASIC TRANSACTION Bill of Lading Whoever issues is the carrier Watch who issues varies by mode varies by contract Source Bill of Lading Port Port D-t-P Contract P-t-P Contract You P-t-D Contract BASIC TRANSACTION Commercial Contract Source Payment Terms Sales Terms You BASIC TRANSACTION Commercial Contract Payment Terms Cash Open Account Drafts and L/C Forfeiting Source You BASIC TRANSACTION Commercial Contract Sales Terms: INCO Terms E Term(s) C Terms D Terms F Terms Source You BASIC TRANSACTION •E Term –Ex Works •C Terms –CFR: Cost and Freight (named port of destination) –CIF: Cost, Insurance, and Freight, (named port of destination) BASIC TRANSACTION •C Terms (continued) –CPT: Carriage Paid To (named place of destination) –CIP: Carriage and Insurance Paid To (named place of destination) BASIC TRANSACTION •D Terms –DAF: Delivered At Frontier (named place) –DES: Delivered Ex Ship (named port of destination) –DEQ: Delivered Ex Quay (named port of destination) –DDU: Delivered Duty Unpaid (named place of destination) –DDP: Delivered Duty Paid (named placed of BASIC TRANSACTION •F Terms –FCA: Free Carrier (named place) –FAS: Free Alongside Ship (named port of shipment) –FOB: Free On Board (named port of shipment) BASIC TRANSACTION Any Mode • EXW • FCA • CPT • CIP • DAF • DDU • DDP Marine Only (other than RoRo) • EXW • FAS • FOB • CFR • CIF • DES • DEQ • DDU/DDP BASIC TRANSACTION Term EXW FAS FOB CFR CIF DES DEQ DDU DDP Total Costs Time Variation Party Price SUMMARY AND CONCLUSIONS