Overview: OPERATIONS MANAGEMENT • TOPIC 1 • What Do Operations Managers Do? • Operations Function • Evolution of Operations Management • Operations Management and E–business • Globalization and Competitiveness BM 240 Topic 1 What Is Operations Management? • Operations Management • The design, operation, and control of the transformation process that converts such resources as labor and raw materials into goods and services that are sold to customers. • The Importance of Operations Management • It encompasses both services and manufacturing. • It is important in effectively and efficiently managing productivity. • It plays a strategic role in an organization’s competitive success. BM 240 Topic 1 Operations Function • Operations • Marketing • Finance and Accounting • Human Resources • Outside Suppliers BM 240 Topic 1 How is Operations Relevant to my Major? • Accounting • Information Technology • Management • “As an auditor you must understand the fundamentals of operations management.” • “IT is a tool, and there’s no better place to apply it than in operations.” • “We use so many things you learn in an operations class—scheduling, lean production, theory of constraints, and tons of quality tools.” BM 240 Topic 1 How is Operations Relevant to my Major? • Economics • Marketing • Finance • “It’s all about processes. I live by flowcharts and Pareto analysis.” • “How can you do a good job marketing a product if you’re unsure of its quality or delivery status?” • “Most of our capital budgeting requests are from operations, and most of our cost savings, too.” BM 240 Topic 1 Operations Management Operations function consists of all activities directly related to producing goods or providing services. Organization Finance Production/ Operations BM 240 Topic 1 Marketing Business Operations Overlap Production/ Operations Marketing Finance BM 240 Topic 1 Types of Operations Operations Examples Goods Producing Farming, mining, construction, manufacturing, power generation Storage/Transportation Warehousing, trucking, mail service, moving, taxis, buses, hotels, airlines Exchange Retailing, wholesaling, banking, renting, leasing, library, loans Entertainment Films, radio and television, concerts, recording Communication Newspapers, radio and television newscasts, telephone, satellites BM 240 Topic 1 Transformation Process • Physical: as in manufacturing operations • Locational: as in transportation operations • Exchange: as in retail operations • Physiological: as in health care • Psychological: as in entertainment • Informational: as in communication BM 240 Topic 1 Transformation Process Inputs Land Labor Capital Outputs Goods Services Transformation/ Conversion process Feedback Control Feedback Feedback BM 240 Topic 1 Value-Added • The difference between the cost of inputs and the value or price of outputs. Value added Inputs Land Labor Capital Outputs Goods Services Transformation/ Conversion process Feedback Control Feedback Feedback BM 240 Topic 1 Manufacturing and Services • Manufacturing Organizations • Use operations management in the transformation process of turning raw materials into physical goods. • Service Organizations • Use operations management in creating nonphysical outputs in the form of services (the activities of employees interacting with customers). BM 240 Topic 1 Managing Productivity • Productivity • The overall output of goods or services produced divided by the inputs needed to generate that output. • A composite of people and operations variables. • Benefits of Increased Productivity • Economic growth and development • Higher wages and profits without inflation • Increased competitive capability due to lower costs BM 240 Topic 1 Food Processor Inputs Processing Outputs Raw Vegetables Metal Sheets Water Energy Labor Building Equipment Cleaning Making cans Cutting Cooking Packing Labeling BM 240 Topic 1 Canned vegetables Hospital Process Inputs Processing Outputs Doctors, nurses Hospital Medical Supplies Equipment Laboratories Examination Surgery Monitoring Medication Therapy Healthy patients BM 240 Topic 1 Historical Events in Operations Management Era Industrial Revolution Events/Concepts Dates Originator Steam engine Division of labor Interchangeable parts Principles of scientific management 1769 1776 1790 James Watt 1911 Frederick W. Taylor Time and motion studies Scientific Management Activity scheduling chart Moving assembly line 1911 1912 1913 Adam Smith Eli Whitney Frank and Lillian Gilbreth Henry Gantt Henry Ford BM 240 Topic 1 Historical Events in Operations Management (cont.) Era Human Relations Operations Research Events/Concepts Dates Originator Hawthorne studies 1930 1940s 1950s 1960s 1947 1951 Elton Mayo Abraham Maslow Frederick Herzberg Douglas McGregor George Dantzig Remington Rand 1950s Operations research groups 1960s, 1970s Joseph Orlicky, IBM 240 Topic 1 andBMothers Motivation theories Linear programming Digital computer Simulation, waiting line theory, decision theory, PERT/CPM MRP, EDI, EFT, CIM Historical Events in Operations Management (cont.) Era Events/Concepts Dates Originator JIT (just-in-time) TQM (total quality management) Quality Strategy and Revolution operations Business process reengineering 1970s 1980s 1990s 1990s Taiichi Ohno (Toyota) W. Edwards Deming, Joseph Juran Wickham Skinner, Robert Hayes Michael Hammer, James Champy BM 240 Topic 1 BM 240 Topic 1 Historical Events in Operations Management (cont.) Era Events/Concepts Dates Originator Globalization WTO, European Union, and other trade agreements Internet, WWW, ERP, supply chain management 1990s 2000s Numerous countries and companies 1990s E-commerce 2000s ARPANET, Tim Berners-Lee SAP, i2 Technologies, ORACLE, PeopleSoft Amazon, Yahoo, eBay, and others Internet Revolution BM 240 Topic 1 BM 240 Topic 1 Globalization can take the form of selling in foreign markets, producing in foreign lands, purchasing from foreign suppliers, or partnering with foreign firms. Companies “go global” to take advantage of favorable costs, to gain access to international markets, to be more responsive to changes in demand, to build reliable sources of supply, and to keep abreast of the latest trends and technologies. BM 240 Topic 1 BM 240 Topic 1 BM 240 Topic 1 Trends and Key Issues for Operations Management Prof. Iansiti’s article defines operations as what gives a company the power to act. There are a lot of issues the business organizations would need to grapple with to survive, and as operations give the company the power to act, it is directly affected by a lot of issues many businesses face. Here are some issues and trends, and some pandemic-related examples: 1. Economic conditions: The Philippine economy has borne the effects of COVID19, however, for managers of business organizations, changes in operations are necessary for the company to survive. BM 240 Topic 1 Trends and Key Issues for Operations Management 2. Innovation: Businesses needed to reinvent themselves to survive. In the information technology industry, this reinvention would be called a pivot. A pivot occurs when a company shifts its business strategy to accommodate changes in its industry, customer preferences, or any other factor that impacts its bottom line, and this would directly affect operations. 3. Quality problems: If customers can easily replace products, they will have no second thoughts about purchasing from a business with inferior product or service quality. Even worse would be the risk of having the company’s reputation shattered online because of the multiple customer complaints, or the company experiencing lawsuits from disgruntled customers. BM 240 Topic 1 Trends and Key Issues for Operations Management 4. Risk management: Not all risk is bad- sometimes taking a risk results in a good outcome. However, risks with foreseen negative incomes should be managed or minimized. Managing risks starts with the company identifying risks, as such, there are and will be multiple risks the company has in its operations. For example, a hospital may be able to acquire an COVID testing machine, which is foreseen to be another source of income and help the larger community it is in, a positive outcome for it. However, if the hospital cannot assure the public of the quality and accuracy of its tests, it has the risk of not being able to recover its investment in the said testing machine. BM 240 Topic 1 Trends and Key Issues for Operations Management 5. Competing in a global economy: We are now able to purchase and enjoy products from all over the world, and this has led local companies vying against international sellers for a slice of the market. Conversely, local companies may also export to international buyers. But how exactly do companies compete? 6. Sustainability: We learned earlier that businesses create products and services out of various types of input (land, labor, capital and information). It is now important to ensure that we use resources in ways that do not harm ecological systems that support both current and future human existence. BM 240 Topic 1 Trends and Key Issues for Operations Management 7. Ethical conduct: You may have heard of the Enron case and the Worldcom scandal in textbooks. Lately, there have been several scandals as well: search through Netflix, Instagram, or Twitter to learn of the Fyre Festival fiasco by Billy McFarland, the Theranos fraud case by Elizabeth Holmes, or the Nissan Japan Pay Scandal orchestrated by Carlos Ghosn. As Iskolars ng Bayan, we are asked time and time again to hold fast to Honor, even having Honor come before Excellence. As future operations managers, it is important to know the ethics required of you, ethics being the standard of behavior that would give you in managing operations. 8. Supply Chain Management Businesses used to focus only on their internal processes. However, the systems school of management thought tells us that a business organization is in constant interaction with its environment, and in the real world, we rely on suppliers and business partners who make up our supply chain. There are problems of business organizations which had roots causes lying outside of the management of internal processes, for example, delayed materials shipment from suppliers leading to stockouts. These make it clear that management of supply chains is essential to attain the goals managers set for their organizations. BM 240 Topic 1 Trends and Key Issues for Operations Management 9. Business Process Management Businesses have various processes: upper-management processes that include governance, operational processes that transform inputs into outputs and add value, and supporting processes. Management of business processes (BPM) occurs when processes are adequately designed, executed, and monitored. BPM also has two aspects: managing processes to meet demand, and dealing with process variability. 10. Variability Variability is true in nature as well as in every manufacturing operation, no matter how precise and delicate the process is. For example, cans of baked beans vary slightly in net weight from can to can. And, the size of holes drilled by the same machine under exactly identical conditions do vary. BM 240 Topic 1 The operations function in business organizations is responsible for producing goods and providing services. It is a core function of every business. Supply chains are the sequential system of suppliers and customers that begins with basic sources of inputs and ends with final customers of the system. Operations and supply chains are interdependent—one couldn’t exist without the other, and no business organization could exist without both. Operations management involves system design and operating decisions related to product and service design, capacity planning, process selection, location selection, work management, inventory and supply management, production planning, quality assurance, scheduling, and project management. The historical evolution of operations management provides interesting background information on the continuing evolution of this core business function. BM 240 Topic 1 BM 240 Topic 1