Check & Training B737-8 SYSTEMS DIFFERENCES GUIDE Rev: 01 July 2017 Prepared By: GROUND TRAINING TEAM 0 Check & Training Airplane General Particulars Dimensions Wingtip Radius Tail Radius Maximum Taxi Weight Maximum Takeoff Weight Maximum Landing Weight Ground Wind Operating envelope B737 MAX B737 800 SFP1 72 feet 77 feet 82417 Kgs 75.3 feet 74.8 feet 79242 Kgs 82190 Kgs 79015 Kgs 69308 Kgs 66360 Kgs • For crosswinds greater than 43 knots, limit thrust to a setting normally used for taxi. • Except when setting takeoff thrust on the runway, limit engine thrust to idle for winds greater than 58 knots. Not applicable Tail Strobe light 1 Strobe light Winglet Aft Marker Lights 2 tail strobe light Winglet aft marker lights illuminate the lower portion of the winglet. Controlled by POSITION Light switch. Not applicable 1 Check & Training Air Systems 737 MAX Particulars Bleed Air B737 MAX Bleed air is obtained from 4th & 10th stage of engine. 737- 800 B737 800 SFP1 Bleed air is obtained from 5th & 9th stage of engine. BLEED light Will illuminate if: • Bleed air over temperature or over pressure or under pressure • Bleed system fault or failure has occurred • Incorrect bleed configuration after a T/O or G/A Engine Bleed In flight one engine bleed is capable of supplying bleed air for two packs. On the ground, do not operate more than one pack from one engine. Integrated Air The flow of bleed air from the main bleed air Systems Controller duct through each air conditioning pack is (IASC) controlled by the respective pack valve. It is pneumatically actuated and electrically controlled by the Integrated Air Systems Controller (IASC). PACK light Will illuminate if: • Pack control failure or overheat • Pack control valve fails in closed position • Incorrect pack configuration after T/O EQUIP SMOKE EQUIP SMOKE light light illuminates if smoke is detected within the equipment cooling system. The EQUIP SMOKE, MASTER CAUTION, and OVERHEAD System Annunciator lights will illuminate if smoke is detected. Will illuminate if: • Bleed air over temperature or over pressure Do not operate more than one pack from one engine. Not Applicable Will illuminate if: • Pack control failure or overheat Not applicable 2 Check & Training Anti- Ice 737 MAX Particulars Engine Core Antiice ENG ANTI-ICE light L VALVE light R VALVE light B737 MAX The EECs automatically control core anti-ice based on engine parameters and atmospheric conditions illuminates when the cowl thermal anti-ice system has been inhibited due to a system failure or when an engine core anti-ice valve fails closed Will illuminate if: • Momentary – related cowl anti-ice valve is in transit. • Steady- cowl anti-ice valve position disagrees with related ENGINE ANTI-ICE switch position. Illuminated (amber) – • momentary – related wing anti–ice valve is in transit • steady – wing anti–ice valve position disagrees with related WING ANTI–ICE switch position. 737- 800 B737 800 SFP1 Not applicable Not applicable COWL VALVE OPEN (blue)light illuminates for same purpose. L/R VALVE OPEN (Blue lights) Extinguished – related wing anti–ice valve is closed (switch OFF), or related wing anti–ice valve is open (switch ON). Electrical Particulars Generator operation B737 MAX • On the ground, limit one generator (engine driven) to a maximum of 75kVA (215 Amps) • The limit for one generator operation in the air is 75kVA (215 Amps) • If the APU is not available, the CAB/UTIL and IFE/PASS SEAT switches will need to be set to the OFF position to limit the total load below 75kVA (215 Amps) B737 800 SFP1 Not applicable 3 Check & Training Engines Particulars Engine type Engine rating EEC Overboost Rating Engine Indications N1 limit page/Takeoff Bump Thrust B737 MAX CFM LEAP-1B 28K Not Available Displayed on the forward panel Captain’s or First Officer’s inboard DU B737 800 SFP1 CFM56-7B 26K/27K If the EECs are in the alternate mode, advancing the thrust levers full forward provides some overboost and should be considered only during emergency situations when all other available actions have been taken and terrain contact is imminent. Engine indications are displayed on the center forward panel upper display unit (DU), lower DU or the Captain’s or First Officer’s inboard DU. Not Available. 4 Check & Training Thrust Control Malfunction Accommodation (TCMA) Electronic Overspeed System (EOS) Engine Fail (ENG FAIL) Alert • Takeoff bump thrust is available when increased thrust is needed for takeoff, above the normal maximum takeoff thrust setting. • When selected using the FMC N1 LIMIT page, takeoff thrust is increased by either the flight crew or the autothrottle positioning the thrust levers to set N1 to the reference N1 bug. • Bump thrust is available for takeoff thrust, and is the applied thrust rating for Go-around thrust. Maximum climb, maximum continuous thrust ratings are not affected. • When takeoff bump thrust is selected, assumed temperature (SEL temperature) thrust reduction is not available. • The default percent derates are set at 10% for TO-1 and 20% for TO-2. Not applicable • TCMA is an EEC function that provides protection against unacceptable high asymmetric thrust conditions while on the ground including an RTO or landing. • If an unacceptable high asymmetric thrust condition is detected the EEC automatically shuts off fuel to the affected engine. Not applicable • EOS is an EEC function that provides protection against the exceedance of engine structural design limits. • If an uncontrollable N2 overspeed condition is detected the EEC automatically shuts off fuel to the affected engine. Displayed (amber) – • engine operating below sustainable idle (approximately 50%); and • engine start lever in IDLE position. Displayed (amber) – • engine operating below sustainable idle (approximately 63%); and • engine start lever in IDLE position. THRUST Alert Not applicable Steady: • The thrust is more than the commanded thrust; or • The thrust is less than the commanded thrust • Displayed in conjunction with amber N1 command sector for affected engine Blinking: 5 Check & Training • With a condition of more than or less than commanded thrust. The alert and entire block will blink for 10secs and then the alert only will remain steady until the condition no longer exists. FUEL FLOW Alert Not applicable • Steady- engine fuel flow is abnormally high when compared to FMC expected fuel flow. • Blinking- with fuel flow abnormally high, the alert and entire block will blink for 10 secs and then the alert only will remain steady until the condition no longer exists. Engine Display Control Panel EGT Start limit lines Displayed (red) • Until the engine achieves stabilized idle (approximately 66 % N2). • For ground starts and some in-flight starts as determined by the EEC. Displayed (red) – until the engine achieves stabilized idle (approximately 59% N2). Icing Idle Icing idle is selected in flight if the flaps are up, the main gear is not down and locked and the engine anti-ice is on. Not applicable When in icing mode, the EEC begins transition from minimum flight idle at 30,400 feet and increases idle in the descent to provide full icing idle at and below 22,000 feet. For a given airspeed and altitude, N1 and N2% RPM will be higher for icing idle than approach idle. Bowed Rotor Motoring (BRM) Icing idle is required to meet the bleed demand of the engine anti ice system. When starting the engine, the EEC will initially maintain an N2 between 18% and 24% depending on certain conditions. The time spent motoring is Not applicable 6 Check & Training called BRM. BRM is active for approx. 6-90 secs and is only active for ground starts. REVERSER COMMAND light the reverse thrust lever is not in the down position in flight Not available REVERSER AIR/GRD Light the air/ground thrust reverser logic is failed. Not available REVERSER LIMITED Lights A fault in the thrust reverser system limits reverse thrust. Thrust reverser will not deploy or reverse thrust will be limited to idle if commanded. Engine Start Starter Cutout Normal Starter Duty Cycle Extended engine motoring LEAP-1B engine takes longer time to start as compared to CFM56 engine due to EOS/TCMA functional test and BRM. Starter cutout at 63% N2. 3 mins • Starter usage is limited to 5 minutes for all extended engine motorings. A minimum of 5 minutes is needed between the first two extended engine motorings. • For the third and subsequent extended engine motorings, a minimum of 10 minutes is needed between each engine motoring. one or more of following has occurred: • isolation valve or thrust reverser control valve is not in commanded position • one or more thrust reverser sleeves are not in commanded state • auto–restow circuit has been activated • a failure has been detected in synchronization shaft lock circuitry. - Starter cutout at 56% N2. 2 mins • Starter usage is limited to 15 minutes for the first two extended engine motorings. A minimum of 2 minutes is needed between each attempt. • For the third and subsequent extended engine motorings, starter usage is limited to 5 minutes. A minimum of 10 minutes is needed between each attempt. 7 Check & Training APU 737 MAX Particulars APU EGT Indicator & MAINT light APU Inlet door DOOR light APU Cooling Air 737- 800 B737 MAX Removed on MAX B737 800 SFP1 Available on NG Has 3 positions: Ground open, Flight Open, Closed APU door is not in the commanded position. Not available. APU cooling air routes to the APU through the air inlet door. Air for APU cooling enters through a cooling air inlet above the APU exhaust outlet. APU Exhaust 8 Check & Training Flight Controls Particulars Stab trim switch nomenclature B737 MAX PRI- Primary B/U- Backup If either switch is positioned to CUTOUT, both the autopilot and main electric trim inputs are disconnected from the stabilizer trim motor. Spoiler system Flight spoilers Ground Spoiler Control Module Fly-by-wire spoiler system (electrically controlled and hydraulically actuated PCUs) Roll commands are transmitted from the First Officer’s control wheel sensors to the SCE unit, which mixes roll commands with speedbrake commands from sensors on the speedbrake lever and sends the spoiler extension commands to each of the flight spoilers. Controls the hydraulic pressure to the ground spoiler PCUs. Ground Spoilers Compression of both main landing gear struts enables the ground spoilers to deploy. Maneuver Load Alleviation (MLA) The MLA system reduces wing and aft fuselage bending loads during certain maneuvers and normal load factors. The MLA system retracts extended speedbrakes during maneuvers that result in higher load factors at certain gross weights. The SPD BRK lever does not move during MLA activation. When the conditions for MLA are no longer present, the speedbrakes will return to the selected position. • The first LAM function applies when the flaps are in the 30 or 40 position. To maintain acceptable nose landing gear contact margin, LAM symmetrically deploys flight spoilers on approach to reduce lift and force the airplane to use a higher angle of attack. • The second LAM function applies when flaps are positions 15 through 30 and the thrust levers are near idle. This function also symmetrically deploys flight spoilers, in order to generate additional drag. Landing Attitude Modifier (LAM) B737 800 SFP1 The STAB TRIM MAIN ELECT cutout switch and the STAB TRIM AUTOPILOT cutout switch, located on the control stand, are provided to allow the autopilot or main electric trim inputs to be disconnected from the stabilizer trim motor. Mechanical spoiler system Spoiler mixer, connected to the aileron cable-drive, controls the hydraulic power control units on each spoiler panel to provide spoiler movement proportional to aileron movement. Spoiler mixer and Ground spoiler control valve directs the hydraulic fluid to ground spoiler PCUs. Compression of the right main landing gear strut enables the ground spoilers to deploy. Not Available Not Available 9 Check & Training Emergency Descent Speedbrakes (EDS) SPEEDBRAKE EXTENDED Light Speedbrake protection SPOILERS Light In order to minimize exposure time of passengers and crew to high cabin altitude, an EDS function is included. EDS is armed when the airplane is above 30,000 feet and Cabin Altitude Warning is active. Moving the speedbrake lever activates the function. When activated, the EDS raises the speedbrakes to a higher than normal position when the speedbrake lever is in the flight detent. In–flight • SPD BRK lever is beyond the ARMED position, and o a thrust lever is above idle for 15 seconds, or o a thrust lever is above approximately 40 degrees for 3 seconds. • SPD BRK lever is beyond the ARMED position, and o TE flaps extended more than flaps 10, or o radio altitude less than 800 feet. Speedbrake commands are electronically limited at the FLIGHT DETENT. In the event electrical power to the SCE (Spoiler Control Electronics) is lost, all spoilers are inoperative and will retract if extended. One or more spoiler pairs are inoperative. Not Available SPD BRK lever is beyond the ARMED position, and • TE flaps extended more than flaps 10, or • radio altitude less than 800 feet, or A lever stop feature is incorporated into the SPEED BRAKE lever mechanism. The lever stop prevents the SPEED BRAKE lever from being moved beyond the FLIGHT DETENT when the airplane is in flight with the flaps up. In the event of the loss of electrical power the lever stop is removed and full speed brake lever movement is available. Not available Illuminated (amber) – • activated by signal from spoiler control electronics unit • indicates spoiler system fault. Elevator Jam Landing Assist Switch Not Available If a jam occurs in the aft elevator control mechanism, both control columns have a limited range of motion. During approach and landing, the Elevator Jam Landing Assist System uses the flight spoilers for small changes to the flight path. To activate the system, the Elevator Jam Landing Assist switch must be selected ON, the actual flap position must be 1 or greater, and the autopilot must be disengaged. With the system activated, the flight spoilers deploy to a preset position. The control wheel 10 Check & Training steering force sensors detect forces applied to the control column. A push on the control column causes the spoilers to extend farther, increasing the descent rate. Flap/ Slat Position Indicator Flap Position Indicator indicator & LE FLAPS EXT, LE FLAPS light is located on Center Forward Panel. Flap position indicator & LE FLAPS EXT, LE FLAPS light are displayed on inboard display along with engine indications. Flap Position indicator only indicates position of right TE flaps when Battery is the only source of electrical power. 11 Check & Training Flight Instruments 737 MAX MAX DISPLAY SYSTEM (MDS) Particulars Outboard Display Unit 737- 800 PFD/ND Common Display System B737 MAX The PFD consists of two general areas, the sky/ground attitude indicator and the compass/backup mini-MAP. The AUX Display is located outboard of each PFD. When the Display Select Switches are in the OUTBD or INBD positions the PFD and AUX Display are shown in a half screen format. In this configuration, the compass remains as a compass and does not become a backup minimap. Aux Display B737 800 SFP1 Not Available Located on the Outboard Display Unit. It displays following information: 12 Check & Training • Chrono Dial and read out displyed when a CLOCK switch is selected on glareshield. • Flight Number, XPNDR Code, Sel Cal, Tail Number. • The clock and flight information is located in the upper part of the AUX display. • Elapsed time- Starts at weight off wheels, stops 30 seconds after weight on wheels and resets on power up or new origin airport entered. • UTC Time Clock Switch Not Applicable. Push – first push displays and starts chrono function, second push stops chrono function, third push removes chrono. Inboard Display Unit MFD information in normal operation is available on either left or right inboard display unit. 13 Check & Training MFD Switches The MFD Switches provide controls to enable pilots to select MFD formats, display Secondary Engine indications, and transfer the Engine Display between the Captain's and First Officer's DU's. The MFD switches provide controls to enable the pilots to display secondary engine parameters of hydraulic indications on the MFD. MFD Switch- ENG The ENG switch will display or remove the secondary engine indications on the MFD The ENG switch will display the secondary engine indications on lower display unit. MFD Switch- SYS The SYS switch will display the hydraulic indications on lower display unit. The SYS switch displays Hydraulic indications on the inboard display MFD Switch- INFO The INFO switch displays the N1/SPD REF set on the inboard side of the MFD. There are two sections to the INFO display function. The left side allows the manual setting of the N1 thrust target. The right side allows the manual setting of V speeds, gross weight and the white bug. 14 Check & Training ENG TFR Switch The ENG TFR switch transfers the engine display between the left and right inboard DUs. Compact Engine display is not available. The MAIN PANEL DUs and LOWER DU selector are used to display the engine primary indications on the DUs Engine Display Control Panel SELECTOR Each pilot has an interactive display selector that allows the crew to interact with the MFD. Each selector consists of two stacked selectors with a push select switch on top. EFIS- Range selection The range scale is not shown on the EFIS control panel. The minimum range is 0.5nm and max is 640nm VSD VSD switch turns on the VSD inset on the Expanded MAP and Center Map modes on the ND. Pressing the CTR MAP mode twice will display the VSD 15 Check & Training Fuel Particulars FILTER BYPASS B737 MAX impending or actual fuel filter bypass due to a contaminated filter. If both lights are illuminated, both lights will remain illuminated until engine shutdown on the ground. Both FILTER BYPASS light will illuminate due to contaminated filter. FUEL PROGRESS 5/5 B737 800 SFP1 impending fuel filter bypass due to a contaminated filter. Both FILTER BYPASS light operate independently of each other Not Available TOTALIZER: Shows fuel quantity from the Fuel Quantity Indication System (FQIS). Selection results in the FMC using the FQIS fuel quantity for predictions. The TOTALIZER is the system default at power up. CALCULATED: Shows CALCULATED fuel based on the totalizer value at engine start decreased by fuel flow data (Engine & APU) or manual input of fuel quantity decreased by fuel flow data. Selection results in the FMC using the calculated fuel quantity for predictions. The FMC normally uses the totalizer value for performance computations. APU FUEL USED Displays the Auxiliary Power Unit (APU) fuel used. FUEL DISAGREE alert Not Available The totalizer fuel quantity and the FMC calculated fuel quantity disagree. 16 Check & Training FUEL FLOW alert Not Available Engine fuel flow is abnormally high when compared to the FMC expected fuel flow. USING RSV FUEL INSUFFICIENT FUEL Shown only on FMC scratch pad message. Shown below the fuel quantity indications along with FMC scratch pad message Fuel Tank FMC Particulars Software version B737 MAX U13 B737 800 SFP1 U12 PERF INIT page Fuel quantity source information (SENS/CALC/MAN) is indicated against FUEL on this page • SENS – Totalizer value default or as selected by the crew on FUEL PROGRESS 5/5 page. • CALC – FMC Calculated value as selected by the crew on the FUEL PROGRESS 5/5 page. • MAN – Indicates a Manual pilot entry if CALCULATED is selected on PROGRESS 5/5 page. 17 Check & Training LANDING GEAR 737- MAX 737- 800 Particulars Landing Gear lever positions B737 MAX UP & DN. Hydraulic pressure is automatically removed 10 secs after gear retraction B737 800 SFP1 UP, OFF & DN position. Hydraulic pressure from gear upline is removed when gear lever is moved to OFF LOCK OVRD LOCK OVRD switch releases landing gear lever lock Override Trigger allows LANDING GEAR lever to be raised, bypassing the landing gear lever lock NOSE WHEEL STEER switch Located on landing gear panel Located on Left Forward Panel MAINT light Amber MAINT light on Aft overhead panel system fault exists that must be reviewed by maintenance. Inhibited from first engine start until 30 seconds after landing. Fault is detected in PSEU 18 Check & Training Landing Gear Warning Cutout Switch location For further queries and assistance contact ground.training @flydubai.com 19