Propulsion Systems Major US Airline Year 2000 Operating Costs Cost per ASM = 9.75 ¢ Aircraft Fuel 13% Engine Maint. Material & OSR 2% Engine Ownership 3% Salaries 40% Airframe Ownership 10% Airframe Maint. Material &OSR 2% Landing fees and other rents 5% Other 13% "Other" includes contracted services, asset write-downs, other non-recurring items Passenger service 3% Selling expenses 9% Three Class Seating 3000 nm Trip Airplane Operating Cost Comparison 30% 20% g in as s at e S 15% nt a st n o =C e cr In 10% s at Se Relative Cash DOC per Seat 25% Current State-of-Art 5% 0% -5% 0% 1 - -10% -15% -20% -15% GOAL -10% -5% 0% 5% 10% 15% 20% 25% Relative Cash DOC per Trip 30% 35% 40% 45% Typical Engine-Related Airline Cost Breakdown Initial Cost (List) 33% Fuel Cost 54% Maintenance Cost 13% 777-200ER/PW4090 $0.75/gal Fuel Price Thrust Sizing Requirements Y Limit TOGW T/W W/S X Limit • Number of Engines • Aircraft Max Take Off Gross Weight • Take Off Field Length • Time to Climb • Cruise Altitude and Mach Number • Lift to Drag of Wing • Aircraft Potential Growth Basic engine relationships Thrust = (Velocity of exhaust - velocity of aircraft) Mass Overall engine efficiency = K thermal X K propulsive Overall Engine Efficiency Includes Two Processes: Energy Conversion and Thrust Production Gas Generator Available Propulsion Energy Fuel Input K overall = Kthermal X Kpropulsive Thermal efficiency measures the process of converting chemical energy of the fuel into energy available for propulsion - Function of overall pressure ratio and component efficiencies h s Current engines at 40:1 overall pressure ratio Future engines at 60:1 overall pressure ratio Propulsive efficiency measures the process of converting energy available for propulsion into useful propulsive power Gas Generator Gas Generator Turbofan or Turboprop Gas Generator Kpropulsive 100% as Vexhaust Vo Lower specific thrust is fundamental to improving fuel economy Engine efficiency goodness Fuel economy Drag/thrust Weight/thrust Specific thrust (lb /lb mass) Increasing bypass ratio Commercial Turbofan