INSTALLATION AND OPERATIONS MANUAL HUB-MOUNT SOLID STATE L-BAND TRANSCEIVERS AWMT-L PM AWMT-L REV. 30 AWMT-L WARRANTY This Advantech Wireless product is warranted against defects in material and workmanship for a period of 2 years from the date of shipment. During the warranty period, Advantech Wireless will, at its option, either repair or replace products that will prove to be defective. To return a product for warranty or repair service, you must first request a Return Material Authorization (RMA) number by contacting Advantech Wireless at: Phone: (514) 420-0045 or Website: www.advantechwireless.com or Fax: (514) 420-0073 e-mail: support@advantechwireless.com The unit should be shipped to the following address, in original shipping container (box), with shipping charges prepaid. Advantech Wireless 657 Orly Avenue Dorval, Quebec H9P 1G1 CANADA Please indicate the RMA number on all shipping documentation. Units shipped without prior issued RMA, or shipped not in original packing, may be subject of rejection and returned at sender’s own expense. LIMITATIONS OF WARRANTY Advantech Wireless warrants this product to be free of materials and workmanship defects. The foregoing warranty shall not apply to defects resulting from improper handling or abuse by the Buyer, unauthorized modification, operation outside of the environmental specifications for the product, or improper installation or maintenance. Advantech Wireless shall not be liable for any direct, indirect, special, incidental or consequential damages. 1 AWMT-L CONTENTS 1. SAFETY .................................................................................................................................. 6 2. PACKING LIST ..................................................................................................................... 8 2.1 SINGLE UNIT PACKING LIST....................................................................................... 8 3. GENERAL INFORMATION.............................................................................................. 10 4. MAJOR SUBSYSTEMS AND THEIR FUNCTIONS ...................................................... 11 4.1 INTRODUCTION ........................................................................................................... 11 4.2 DESCRIPTION................................................................................................................ 11 4.3 UNIT MAJOR COMPONENTS ..................................................................................... 11 4.3.1 L-Band to RF Up-Converter Module ........................................................................ 15 4.3.2 Power Amplifier Module ........................................................................................... 15 4.3.3 Waveguide Assembly ................................................................................................. 15 4.3.4 Low Noise Block (LNB)............................................................................................. 15 4.3.5 LNB Interface Module............................................................................................... 16 4.3.6 Externally Supplied 10 MHz Reference .................................................................... 16 4.3.7 Main Controller Board.............................................................................................. 16 4.3.8 Power Supply............................................................................................................. 18 5. INTERFACES ...................................................................................................................... 19 5.1 RELAY INTERFACE ..................................................................................................... 19 5.2 RS-232 INTERFACE ...................................................................................................... 22 5.3 RS-485 INTERFACE ...................................................................................................... 22 5.4 REDUNDANT INTERFACE.......................................................................................... 23 5.5 RF OUTPUT MONITOR INTERFACE ......................................................................... 23 6. UNPACKING AND INSTALLATION .............................................................................. 24 6.1 INITIAL INSPECTION................................................................................................... 24 6.2 UNPACKING .................................................................................................................. 24 6.3 INSTALLATION ............................................................................................................ 24 6.3.1 Relay, Serial Interfaces and AC Power Cables Construction................................... 24 6.3.2 Environmental and Adequate Ventilation Considerations........................................ 25 6.3.3 Mechanical, RF and Electrical Installation.............................................................. 25 7. PRE-POWER AND SYSTEM CHECKOUT .................................................................... 28 7.1 PRE-POWER PROCEDURES........................................................................................ 28 7.2 OPERATIONAL SETTINGS VERIFICATION............................................................. 28 8. OPERATION ........................................................................................................................ 29 8.1 INTRODUCTION ........................................................................................................... 29 8.2 SAFETY CONSIDERATIONS....................................................................................... 29 8.3 BASIC OPERATING PROCEDURE ............................................................................. 29 8.4 AUTOMATIC LEVEL CONTROL (ALC) .................................................................... 31 8.5 USING THE AWMT-L SOFTWARE............................................................................. 32 8.5.1 Using the RS-232 Interface ....................................................................................... 32 2 AWMT-L 8.5.2 Using the RS-485 Interface ....................................................................................... 41 9. MAINTENANCE.................................................................................................................. 42 9.1 PREVENTIVE MAINTENANCE................................................................................... 42 9.2 MECHANICAL PREVENTIVE MAINTENANCE....................................................... 42 9.3 COOLING FAN CHECK ................................................................................................ 42 10. APPENDIX A: RS-485 SERIAL COMMUNICATION PROTOCOL........................ 43 10.1 FRAME STRUCTURE ................................................................................................... 43 10.2 COMMANDS .................................................................................................................. 43 10.3 RESPONSE TO COMMANDS FROM SLAVE TO MASTER..................................... 46 11. APPENDIX B: SAFETY AND EMC COMPLIANCE.................................................. 51 12. APPENDIX C: SPECIFICATIONS FOR 50 W L-BAND TO C-BAND TRANSCEIVERS MODEL AWMT-LC50-CRE P/N 1T0-315310-3B0 ................................ 52 3 AWMT-L FIGURES FIGURE 1: PRODUCT OUTLINE (C-BAND)...................................................................................... 12 FIGURE 2: PRODUCT OUTLINE (KU-BAND) ................................................................................... 13 FIGURE 3: BLOCK DIAGRAM (SINGLE UNIT) ................................................................................. 14 FIGURE 4: TYPICAL CONNECTOR LAYOUT (C-BAND) ................................................................... 20 FIGURE 5: TYPICAL CONNECTOR LAYOUT (KU-BAND)................................................................. 21 FIGURE 6: RS-232 HYPERTERMINAL MODE DISPLAY (AFTER PRESSING <ENTER>) SINGLE UNIT ................................................................................................................................................ 33 FIGURE 7: RS-232 HYPERTERMINAL MODE DISPLAY (AFTER PRESSING <ENTER>) REDUNDANT SYSTEM .................................................................................................................................... 34 FIGURE 8: RS-232 HYPERTERMINAL COMMUNICATION - LIST OF COMMANDS (AFTER TYPING H <ENTER> FOR HELP) – PART 1............................................................................................... 36 FIGURE 9: RS-232 HYPERTERMINAL COMMUNICATION - LIST OF COMMANDS (AFTER TYPING H <ENTER> FOR HELP) – PART 2............................................................................................... 37 FIGURE 10: PROPOSED GRAPHICAL USER INTERFACE (GUI) BASED ON RS-485 PROTOCOL – SINGLE UNIT............................................................................................................................. 49 FIGURE 11: PROPOSED GRAPHICAL USER INTERFACE (GUI) BASED ON RS-485 PROTOCOL – SINGLE UNIT, WITH ALC SET ................................................................................................... 50 4 AWMT-L TABLES TABLE 1: PACKING LIST FOR AWMT-L TRANSCEIVER ..................................................... 8 TABLE 2: PACKING LIST FOR AWMT-LC50-CRE TRANSCEIVER...................................... 9 TABLE 3: CONNECTORS.......................................................................................................... 20 TABLE 4: RELAY INTERFACE – PIN ASSIGNMENT........................................................... 21 TABLE 5: RS-232 INTERFACE – PIN ASSIGNMENT............................................................ 22 TABLE 6: RS-485 INTERFACE – PIN ASSIGNMENT............................................................ 23 TABLE 7: ENVIRONMENTAL CONDITIONS ........................................................................ 25 TABLE 8: SERIAL INTERFACE RS-232 CONNECTION INFORMATION .......................... 27 TABLE 9: AC LINE (J5) CONNECTOR – PIN ASSIGNMENT............................................... 27 TABLE 10: RS-232 MENU ITEM DEFINITION....................................................................... 35 TABLE 11: COMPUTER TERMINAL COMMANDS FOR RS-232 INTERFACE ................. 38 TABLE 12: COMMAND TO TRANSCEIVER .......................................................................... 44 TABLE 13: CONDITION STATUS RESPONSE....................................................................... 46 TABLE 14: READ IDENTIFICATION RESPONSE ................................................................. 46 TABLE 15: READ FREQUENCY SET RESPONSE ................................................................. 47 TABLE 16: UNIT STATUS AND POSITION RESPONSE....................................................... 47 TABLE 17: READ VALUE RESPONSE.................................................................................... 48 TABLE 18: TRANSMITTER SPECIFICATIONS ..................................................................... 52 TABLE 19: RECEIVER SPECIFICATIONS.............................................................................. 54 TABLE 20: MECHANICAL SPECIFICATIONS....................................................................... 55 TABLE 21: POWER REQUIREMENTS .................................................................................... 55 5 AWMT-L 1. SAFETY To prevent the risk of personal injury or loss related to equipment malfunction Advantech Wireless uses the following symbols for safety related information. For your own safety, please read the information carefully BEFORE operating the equipment. Symbols used in manual: WARNING! This indicates a hazardous procedure that could result in serious injury or death if not performed properly. CAUTION! This indicates a hazardous and dangerous procedure that could result in lightto-severe injury or loss related to equipment malfunction, if proper precautions are not taken. ------------------------------------------------ WARNING --------------------------------------------------When supplying power to this equipment, use the 3-pin connector provided, to connect to a grounded power outlet. If power is supplied without grounding the equipment, there is a risk of receiving a severe or fatal electric shock. In the context of this document any voltage that is lethal is viewed as ‘High Voltage’. Therefore, even prime power (90 to 264) VAC is dangerous to handle because the prime power potentials have been known to cause injury or death. ------------------------------------------------ WARNING --------------------------------------------------The operator cannot repair this equipment. DO NOT attempt to remove the equipment cover or to disassemble internal components. Only qualified service technicians should service this equipment. There are high-voltage parts within this equipment that present a risk of severe injury to untrained personnel. In addition, there is a risk of damaging to precision components. ----------------------------------------------- WARNING --------------------------------------------------ALWAYS TERMINATE THE RF OUTPUT PORTS OF THE TRANSCEIVER WITH RF LOADS CAPABLE OF DISSIPATING FULL CW RF POWER. SIMILARLY TERMINATE THE RF INPUT PORTS TO AVOID THE POSSIBILITY OF THE UNIT BEING DRIVEN BY STRAY LEAKAGE SIGNALS. Incorporate the terminations prior to applying prime power to the unit. This procedure prevents self-oscillation and irradiation into the local environment. Even if a source is not connected to the unit, there are situations where the transceiver can go into a self-induced mode and generate high levels of RF energy. 6 AWMT-L Destruction caused under an excessive load voltage standing wave ratio (VSWR) will void the warranty. Although this equipment has an internal protection VSWR of greater than 3:1 and will automatically shutdown within a delay of 1 second, it is still a safe procedure to avoid the unwanted effects. ----------------------------------------------- WARNING --------------------------------------------------DO NOT LOOK INTO THE RF OUTPUT PORTS OF THE POWERED TRANSCEIVER. Treat the powered unit with extreme care. Keep in mind that although the levels of microwave radiation do not induce immediate physical discomfort in most individuals the levels can be sufficiently high to induce long term effects. The eyes are the most vulnerable parts of the body. The permissible levels of exposure are quite low compared to the power levels of the transceivers built by Advantech Wireless (e.g. less than 10 mW versus 20 to 500 W delivered by various units). The permissible levels are currently being studied by a number of organizations. In the past the U.S. safety Code established a dosage rate of 10 mW/cm2. Currently there is consideration being given to reduce the permissible level to 1 mW/cm2 in the United States, as has been the case for several European countries. ----------------------------------------------- CAUTION----------------------------------------------------THE UNIT IS VERY HEAVY! AT LEAST TWO OR MORE INDIVIDUALS OR AN EQUIPMENT CART IS REQUIRED TO LIFT AND MOVE THE UNIT. There is a risk of back injury if a single person handles this equipment. In addition to this Section, included by reference are the following pertinent sections of the International Standard IEC-215, ‘Safety requirements for radio transmitting equipment’: Appendix D, ‘GUIDANCE ON ASSESSING THE COMPETENCE OF PERSONNEL FOR DESIGNATION AS SKILLED’ and also Sub-clause 3.1 of the Standard. Appendix E, ‘GUIDANCE ON SAFETY PRECAUTIONS TO BE OBSERVED BY PERSONNEL WORKING ON RADIO TRANSMITTING EQUIPMENT’, also Sub-clauses 3.2, 3.7 and 22.1 of the Standard. 7 AWMT-L 2. PACKING LIST 2.1 SINGLE UNIT PACKING LIST TABLE 1: PACKING LIST FOR AWMT-L TRANSCEIVER Item Quantity Description Part # 1. 1 Installation and Operating Manual PM AWMT-L Rev. 30 2. 1 Transceiver, model AWMT-L See specifications 3. 1 Connector circular MIL C-5015, straight cable plug, 3 631-310616-001 sockets, MS3106F16-10S (connector for J5) 4. 2 Connector circular, MIL-C-26482, 6 contacts female, 631-311606-001 straight cable plug, shell 10, MS3116F10-6S (connectors for RS-232 and RS-485 Serial Interfaces) 5. 1 Connector circular, MIL-C-26482, 10 contacts female, straight cable plug, shell 12 (connector for RELAY Interface) 631-311612-003 6. 1 roll Moisture sealing/insulating tape (mastic tape) 709-224200-001 ITEMS BELOW ARE FOR RF INPUT & OUTPUT PORTS TERMINIATED WITH WR-75 FLANGE 7. 1 Waveguide Gasket WR-75 820-075000-001 8. 4 #6-32 x ½ inch Mach screw hex head 18-8 Stainless Steel (SS) 802-632090-001 9. 4 #6 Split washer 18-8 SS 803-600100-001 10. 4 #6 Small Flat Washer 0.312 inch OD, 0.155 inch ID, 0.035 inch thick 18-8 SS 803-600200-002 ITEMS BELOW ARE FOR RF OUTPUT PORTS TERMINIATED WITH CPR-137 FLANGE 11. 1 Waveguide Gasket CPR-137 705-137000-001 12. 8 #10-32 x 1/2” Mach screw hex head 18-8 Stainless Steel (SS) 802-103290-001 13. 8 #10 Split washer 18-8 SS 803-100100-001 14. 8 #10 Flat Washer 7/16 OD X.20 OD X.031 THK 18-8 SS 803-100200-001 8 AWMT-L TABLE 1: PACKING LIST FOR AWMT-L TRANSCEIVER (Continued) Item Quantity Description Part # ITEMS BELOW ARE FOR RF INPUT PORTS TERMINATED WITH CPR-229 FLANGE 15. 1 Waveguide Gasket CPR-229 705-137000-001 16. 10 #10-32 x 1/2” Mach screw hex head 18-8 Stainless Steel (SS) 802-103290-001 17. 10 #10 Split washer 18-8 SS 803-100100-001 18. 10 #10 Flat Washer 7/16 OD X.20 OD X.031 THK 18-8 SS 803-100200-001 TABLE 2: PACKING LIST FOR AWMT-LC50-CRE TRANSCEIVER P/N 1T0-315310-3B0 (Shipping Kit P/N 19T-31B510-3B1) Item Quantity Description 1. 1 Installation and Operating Manual 2. 1 Transceiver, model AWMT-LC50-CRE 3. 1 4. 2 5. 1 6. 1 7. 1 Tape Electrical Moisture Sealing 3/4" x 15 Feet 709-224200-001 8. 8 10-32x1/2" Machine Screw Hex Head 18-8 Stainless Steel (SS) 802-103290-001 9. 8 #10 Split Washer 18-8 SS 803-100100-001 10. 8 #10 Flat Washer 7/16ODx0.20IDx031"THK 188 SS 803-100200-001 Connector Circular 5015 Straight Plug 16 Shell 3 Sockets MS3106F16-10S (mating connector for J5) Connector Circular 26482 Straight Plug 10 Shell 6 Sockets MS3116F10-6S (mating connectors for RS-232 and RS-485 Serial Interfaces) Connector Circular 26482 Straight Plug 12 Shell10 Sockets J12-10S Water Proof (connector for RELAY Interface) Gasket CPR Half WR137 Silicone NonConductive Part # PM AWMT-L Rev. 30 1T0-315310-3B0 631-310616-001 631-311606-001 631-311612-003 705-137000-001 9 AWMT-L 3. GENERAL INFORMATION This manual contains information that describes the installation, operation and maintenance procedures for the hub-mount (outdoors) Solid State Transceiver, model AWMT-L. Because specialized training is required for some phases of installation and operation, this manual is directed only to trained personnel. Warnings appear at the appropriate points to caution all users of potential RF and high-voltage hazards. For a safe and versatile operation, please read the information carefully BEFORE using the equipment. Advantech Wireless has prepared this manual for use by the customers as a guide for the proper installation, operation and maintenance of Advantech Wireless equipment and computer programs. The drawings, specifications, and information contained herein are the property of Advantech Wireless. Unauthorized use or disclosure of these drawings, specifications and information is strictly prohibited. They shall not be reproduced, copied or used in whole or in part as the basis for manufacturing or sale of the equipment or software programs without the prior written consent of Advantech Wireless. 10 AWMT-L 4. MAJOR SUBSYSTEMS AND THEIR FUNCTIONS 4.1 INTRODUCTION This Section describes how the hub-mount (outdoors) solid state transceiver functions. 4.2 DESCRIPTION The AWMT-L is an outdoor unit intended for mounting near the hub of an antenna (see Figure 1 at page 12 and Figure 2 at page 13). The unit incorporates a weather resistant enclosure that houses several electronic modules and a cooling system that protects the electronic components from overheating. For low power models, the cooling system consists of conduction from the module enclosure to the case. For high power models, the cooling system is forced-air, using one or more cooling fans. Built-in monitoring and control features indicate the current status of the AWMT-L and provide fault detection and protection when operating outside its normal operating conditions. The AWMT-L also allows the user access to the monitoring and control functions by using a discrete interface, the RS-232 serial interface or the RS-485 serial interface. A functional block diagram of a single unit is shown in Figure 3 at page 14. The AWMT-L can be combined with a second unit to form a 1:1 redundant system. redundancy kit by Advantech Wireless is available as an option. A 4.3 UNIT MAJOR COMPONENTS The AWMT-L transceiver consists of the following major components: • L-Band to RF Up-Converter Module, • Power Amplifier Module, • RF-Band Low Noise Block (LNB) • LNB Interface Module • Waveguide Assembly, • 10 MHz Reference Oscillator, • Main Controller Board, • Power Supply, • Current Sensor, and • Power Monitor Board. These components are interconnected using dedicated wiring harnesses and coaxial cables. To clarify the explanation of the components in the following paragraphs, refer to the block diagram in Figure 3 at page 14. 11 AWMT-L Figure 1: Product Outline (C-Band) 12 AWMT-L Figure 2: Product Outline (Ku-Band) 13 LNB +15 V GND -9 V RS-485_L-IF MUTE_L-IF ALM_L-IF COOLING FAN 0 ... 48V (FAN) +12 V NEUTRAL GND C + 15 V GND B RS-485_L-IF +12 V -9 V -9V THERM RS-485_PA -9V +12 V -9 V + 12 V RS-485_L-RF MAIN CONTROLLER BOARD MUTE_PA THERM ALM_PA GND +12 V ALM_PA ALM_L-IF +12V CURRENT SENSOR +12 V CS ALM_L-RF POWER SUPPLY LPF MUTE_PA BOTTOM SHROUD AMP POWER MONITOR MODULE OUTPUT POWER DETECTOR TEMP SENSOR 30 dB CIRCULATOR 40 dB MUTE_L-IF GND LINE LPF to THERM +12V, -9V HPA oC CONTROLLER & POWER CONDITIONER BOARD +12V, -9V MPA THERMISTOR RS-485_PA CONTROLLER VAMP AMP ISOLATOR HPA ASSEMBLY RS-485_PM A RS-485_L-RF LNB INTERFACE MODULE BPF CAVITY FILTER RS-485 -9 V J5 AC LINE L-BAND IN GND 10 MHz 10 MHz AMP +12 V 10 MHz PLL LO VVA MIXER CONTROLLER AMP ALM_L-RF +15 V 10 MHz 10 MHz DIPLEXER L-Band L-BAND TO RF UP-CONVERTER FW_PWR RX_OUT LNB TX_IN (L-Band & 10 MHz) LEDS +5V RS-232 RELAY LIGHTNING ARRESTER REDUND RS-485 W/G TRANSITION RECEIVE LEDs TRANSM RS-232 RELAY RS-485 REDUND TX_OUT MON AWMT-L +12 V RS-485_PM +12 V GND Figure 3: Block Diagram (Single Unit) 14 AWMT-L 4.3.1 L-BAND TO RF UP-CONVERTER MODULE The L/RF Up-Converter Module converts and amplifies the incoming L-Band carrier into the desired RF-Band carrier. The synthesizer within the module contains an out of lock protection circuitry that prevents the RF carrier from shifting in frequency. When the oscillator is not phase-locked with the 10 MHz reference, an Alarm signal is sent to the main controller board and the up-converter module will mute automatically. 4.3.2 POWER AMPLIFIER MODULE The Power Amplifier Module amplifies the RF signals arriving from the L/RF Up-Converter module. Temperature sensors are installed at the module’s hot spots to prevent the RF devices from overheating and operating at temperatures exceeding 85ºC. The power amplifier will be in the Mute mode if the user sends a MUTE command through the Relay or serial interfaces. The power amplifier will shut down if the hot spot temperature exceeds +85 °C and any of the GaAs FET devices fails. 4.3.3 WAVEGUIDE ASSEMBLY The Waveguide Assembly contains a forward and reflected power detector, an RF output circulator and the harmonic filters. The forward power and the reflected power detectors monitor the RF output power level and the reflected power level respectively. The digital signals are sent to the Main Controller Board. The circulator provides a VSWR protection at the RF output port. The termination load of the isolator is capable of fully absorbing any reflected power. 4.3.4 LOW NOISE BLOCK (LNB) The LNB functions as a low noise amplifier and a frequency down converter. The RF input signals are shifted downwards into the L-Band frequency range. Following the conversion the L-Band signals are amplified to a power level sufficient for receiving needs. Note that this assembly is external to the L-Band Transceiver main enclosure. 15 AWMT-L 4.3.5 LNB INTERFACE MODULE The LNB Interface Module receives the L-Band signal from the LNB, amplifies this signal and provides a gain control of the received signal. This module provides 10 MHz reference signal and +15 V DC supply to the external LNB module. 4.3.6 EXTERNALLY SUPPLIED 10 MHZ REFERENCE An external 10 MHz reference signal is used for these units. The externally applied 10 MHz reference power level should be between –3 dBm and +3 dBm and a frequency of 10 MHz ± 2 Hz. The 10 MHz reference is supplied at the Tx_IN input connector along with the L-Band input signal. 4.3.7 MAIN CONTROLLER BOARD The Main Controller Board contains a microprocessor controller that performs all of the monitoring and control, input/output communication and the decision-making. The main controller board provides: 1. Fault detection and indication from each module of the unit, 2. Mute control and indication (Tx and Rx), 3. Forward RF power indication, 4. Reflected RF power indication, 5. Redundancy control (Tx and Rx), 6. Frequency control (Tx and Rx), 7. Unit Gain control (Tx and Rx), and 8. All interfaces. 16 AWMT-L 4.3.7.1 FAULT Detection and Indication The Tx path of the unit will automatically go into a shutdown mode and send a message to all of the external interfaces when any one of the following occurs: 1. The local oscillator within the up-converter module is out of lock. 2. The hotspot temperature exceeds 85°C. 3. Any of the GaAs FET devices failed. 4. Current of +12 VDC supply is out of range. 5. Load VSWR at RF output port (transmit path) exceeds 3.0:1. The Tx path of the AWMT-L continually monitors the internal temperature and the current consumption. It also has an automatic shutdown feature to prevent operation at excessive temperatures. The unit will automatically restart when the hotspot temperature falls below 65°C. The Rx path of the unit will automatically go into a shutdown mode and send a message to all of the external interfaces if: 1. The LNB Interface Module failed. 2. The LNX current is out of range. 4.3.7.2 Tx MUTE Control The user can remove the RF output power for the Tx path remotely by: 1. Leaving unconnected pins G and H of the Relay interface (see Section 5.1 at page 19). 2. Sending a mute command in terminal mode through the serial interface. This feature is useful if the user wishes to perform a maintenance check or to check out the transmission system. 4.3.7.3 Rx MUTE Control The user can remove the RF output power for the Rx path remotely by: 1. Leaving unconnected pins J and H of the Relay interface (see Section 5.1 at page 19). 2. Sending a mute command in terminal mode through the serial interface. 17 AWMT-L 4.3.8 POWER SUPPLY The Power Supply Module provides +12 VDC, +15 VDC and –9 VDC outputs to all of the internal modules. The separate +48 VDC is necessary to operate the cooling fan. The voltage is variable and temperature dependent that will ensure a variable rotation speed of the cooling fan related to the temperature (the fan will rotate slower when the temperature is low and faster when the temperature is high). The power supply is configured to operate from a 90-138 or 180-264V AC (autoranging), 47-63 Hz, single phase supply. 18 AWMT-L 5. INTERFACES Each transceiver provides five interfaces that can be used to connect the unit to several optional external devices. The interfaces for this model are listed below: 1. Relay (Discrete) Interface: This interface offers the essential monitoring and control of the transceiver by the discrete signals. 2. RS-232 Interface: This interface offers the operator essential monitoring and control of the transceiver using a PC with Term95 or HyperTerminal communications programs. 3. RS-485 Interface: This interface offers the complete monitoring and control of the AWMTL transceiver through the RS-485 serial communication port in packet mode. The system may be connected to a Monitor & Control Panel or to a Network Manager System (NMS) 4. RF Output Monitor Interface: This interface provides a sample of the output power of the unit through a 40-dB coupler. 5. Redundancy Interface: The redundant interface provides the communication link between the two AWMT-L micro-controllers within a 1:1 redundant system. This interface also provides control over a redundancy waveguide switch. 6. TX & RX LED’s: green/red LED’s indicating the state of the transmission & receive paths. • If this LED is not lit, the unit is not powered (or the power supply failed). In redundant systems, if this LED is not lit it indicates that the unit is in STAND-BY and in MUTE. • If this LED is RED lit, it indicates that the unit is in FAULT or ALARM condition. • If this LED is blinking RED, it indicates that the unit is in MUTE state (following a MUTE command). • If this LED is GREEN lit, it indicates that the unit is functioning properly. In redundant system if the LED is GREEN lit indicates that the unit is ON-LINE. If it is blinking GREEN it indicates that the unit is in STAND-BY and NOT MUTE (RF ON). 5.1 RELAY INTERFACE The Relay Interface uses a 10-pin circular connector mounted on the transceiver enclosure. The connector type is listed in TABLE 3 at page 20 and the location is shown in Figure 4 at page 20 and in Figure 5 at page 21. The pin assignment for this interface is shown in TABLE 4 at page 21. Pins A, B and C of the connector are of Form-C relay type outputs that provide for the indication of informing the status of the transmission path of the AWMT-L unit. Pins D, E and F of the connector are of Form-C relay type outputs that provide for the indication of informing the status of the receive path of the AWMT-L unit. Pins G and H of the connector are input lines, allowing the user to mute or un-mute transmit path of the AWMT-L. Pins J and H of the connector are input lines, allowing the user to mute or un-mute receive path of the AWMT-L. CAUTION! user an user an the RF the RF If pin G is not connected to pin H, the transmission path will remain disabled. If pin J is not connected to pin H, the receiving path will remain disabled. 19 AWMT-L TABLE 3: CONNECTORS Connector Function Description Mating Connector (J1) Tx In L-Band Input N - Type (F) N - Type (M) N – Type (F) Low Power Output N – type (M) WR 75 (Flat) Ku-Band High Power Output WR 75 (grooved) CPR 137 (Grooved) C-Band High Power Output CPR 137 (Flat or grooved) (J7) RF Out RF Output (J4) Mon RF Output Monitor N - Type (F) N - Type (M) (J10) LNX L-Band Input (from LNB) N - Type (F) N - Type (M) (J11)Rx Out L-Band Output N - Type (F) N - Type (M) (J2) RS-232 Serial Interface MS3112E10-6P (M) MS3116F10-6S (F) (J12) RS 485 Serial Interface MS3112E10-6P (M) MS3116F10-6S (F) (J3) Relay Discrete Interface MS3112E12-10P (M) MS3116F12-10S (F) (J6) Red Redundancy Interface MS3112E16-26P (M) MS3116F16-26S (F) (J5) AC AC Line MS3102R16-10P (M) MS3106F16-10S (F) (J9) 10 MHz 10 MHz External Reference (optional) N - Type (F) N - Type (M) (J13) +12V LNX +12V TO LNX (optional) MS3112E8-3S (F) MS3116F8-3P (M) or L OUT or L-Band OUT or N-Type (F) or N-Type (M) Figure 4: Typical Connector Layout (C-Band) 20 AWMT-L Figure 5: Typical Connector Layout (Ku-Band) TABLE 4: RELAY INTERFACE – PIN ASSIGNMENT Pin Signal Name A Tx AL-NC B Tx AL-COM C Tx AL-NO D Rx AL-NC E Rx AL-COM F Rx AL-NO G Tx MUTE H MUTE-COM J Rx MUTE K AN_OUT Description Normal closed contact of the Tx ALARM Form - C relay. Pin A closed to pin B indicates ALARM in the transmission path. Common contact of the Tx ALARM Form - C relay. Normal open contact of the Tx ALARM Form – C relay. Pin C open relative to pin B indicates ALARM in the transmission path. Normal closed contact of the Rx ALARM Form - C relay. Pin D closed to pin E indicates ALARM in the receive path. Common contact of the Rx ALARM Form - C relay. Normal open contact of the Rx ALARM Form - C relay. Pin F open relative to pin E indicates ALARM in the receive path. Tx MUTE command: If pin G is NOT connected to pin H, the transmission path is in MUTE. If pin G is connected to pin H, the transmission path is ON. Common contact of the Tx MUTE and Rx MUTE Commands Rx MUTE command: If pin J is NOT connected to pin H, the receive path is in MUTE. If pin J is connected to pin H, the receive path is ON. Analogue Output - Output Power Monitor (voltage: 5 V DC at rated P1dB; > 0 V DC at 20 dB back-off) 21 AWMT-L 5.2 RS-232 INTERFACE This serial communication interface offers to the operator the essential monitoring and control of the AWMT-L using any PC terminal software. An IBM compatible personal computer can be connected to this port. The interface uses a 6-pin circular connector mounted on the AWMT-L enclosure. The type of mounting connector is listed in TABLE 3 at page 20 and the location is shown in Figure 4 at page 20 and in Figure 5 at page 21. The pin assignment for this interface is shown in TABLE 5 below. TABLE 5: RS-232 INTERFACE – PIN ASSIGNMENT Pin Type Signal Name Description A N/C N/A Not connected B N/C N/A Not connected C Input RX Serial receive RX D Output TX Serial transmit TX E DC supply +5V Power supply for hand held terminal F Common GND Serial common 5.3 RS-485 INTERFACE This serial communication interface provides access to all monitor and control functions for the AWMT-L transceiver. This interface uses a 6-pin circular connector mounted on the AWMT-L unit enclosure. The type of mounting connector is listed TABLE 3 at page 20 and the location is shown in Figure 4 at page 20 and in Figure 5 at page 21. The pin assignment for this interface is shown in TABLE 6 at page 23. The RS-485 interface used in a redundant system must be connected to the Network Management System (NMS). The NMS will have access to both units that discriminates the two by address. If this interface is being used, an interconnecting cable with the proper mating connector must be fabricated. 22 AWMT-L TABLE 6: RS-485 INTERFACE – PIN ASSIGNMENT Pin Type Signal Name Description A Output TX+ Serial transmit TX+ B Output TX- Serial transmit TX- C Input RX+ Serial receive RX+ D Input RX- Serial transmit RX- E Common COM Common F Ground GND Safety ground / Shield 5.4 REDUNDANT INTERFACE The Redundant Interface connections are made with a 26-pin circular connector mounted on the AWMT-L enclosure. The connector location is shown in Figure 4 at page 20 and in Figure 5 at page 21. A redundant system cable is provided with the redundancy kit that provides the interconnection between the two AWMT-L units and the waveguide switches. 5.5 RF OUTPUT MONITOR INTERFACE This RF output sample port is located at the Mon connector, which is mounted on the AWMT-L enclosure. The type of mounting connector is listed in TABLE 3 at page 20 and the location is shown in Figure 4 at page 20 and in Figure 5 at page 21. This interface is used for the independent monitoring of the AWMT-L output before the isolator and the harmonic filter. A table of the coupling factor versus the frequency is provided with each unit. 23 AWMT-L 6. UNPACKING AND INSTALLATION This Section contains instructions for the site preparation, unpacking and the installation of the AWMT-L transceiver. 6.1 INITIAL INSPECTION Inspect the shipping container for damage resulting from the shipment. If damaged, immediately contact the carrier that delivered the equipment and submit a damage report. Failure to do so may invalidate future claims. 6.2 UNPACKING Carefully remove all of the items from the shipping container. Save all of the packing material until completing successfully the visual inspection. Verify that all of the items listed on the packing list have been received. If any of the items are missing, contact Advantech Wireless immediately. Inspect all of the items for evidence of damage resulting from the shipment. If damage seems evident, immediately contact the carrier that delivered the equipment and file a claim. Failure to do so may invalidate future claims. Check the AWMT-L thoroughly for damaged or loose parts. 6.3 INSTALLATION Installation of the AWMT-L requires the following phases: Relay, Serial Interface and AC Power interconnecting cable construction Environmental and adequate ventilation considerations Mechanical, RF and electrical installation TABLE 3 at page 20 lists all of the mounting connectors used by the AWMT-L unit and their corresponding mating connectors. Figure 4 at page 20 and in Figure 5 at page 21 show the location of the mounting connectors. 6.3.1 RELAY, SERIAL INTERFACES AND AC POWER CABLES CONSTRUCTION Prior to constructing the interconnecting cables, verify that the all of the cables are of sufficient length in order to connect the AWMT-L unit to the user’s remote monitor and control system. Construct the Relay, RS-232, RS-485 serial interfaces and AC Power interconnecting cables as follows: 24 AWMT-L 1. To use the Relay interface, construct the interconnecting cable using the mating connector provided in the shipping kit (see TABLE 3 at page 20). Refer to TABLE 4 at page 21 for the correct pin assignment. 2. To use the RS-232 serial interface, construct an interconnecting cable with a proper mating connector as given by TABLE 3 at page 20. Refer to TABLE 5 at page 22 for the correct pin assignment. 3. To use the RS-485 serial interface, construct an interconnecting cable with a proper mating connector as given by TABLE 3 at page 20. Refer to TABLE 6 at page 23 for the correct pin assignment. 4. Construct an AC power cable with a proper mating connector as given by TABLE 3 at page 20. For the correct pin assignment, refer to TABLE 9 at page 27. 6.3.2 ENVIRONMENTAL AND ADEQUATE VENTILATION CONSIDERATIONS The AWMT-L contains a forced air cooling system, which prevents the internal components from overheating. The cooling subsystem consists of a single fan operating at a variable speed to effectively distribute and remove the air from within the AWMT-L unit. Prior to installing the AWMT-L, verify that: 1. Environmental conditions listed in TABLE 7 below will be met. TABLE 7: ENVIRONMENTAL CONDITIONS Temperature: Non-operating (continuous exposure) Operating (ambient) - 50° C to + 85° C - 30° C to + 55° C Relative Humidity: 100% max., condensing, up to 2”/hr rain Altitude: 10,000’ AMSL, derated 2° C / 1,000’ from AMSL 2. A minimum clearance of 30-cm (12 inches) is necessary in front of the air intake and exhaust openings on the AWMT-L mounting-frame. 3. The fan intake grill and the exhaust openings of the AWMT-L are free of obstructing debris. CAUTION! Obstructing objects and/or debris may reduce the efficiency of the cooling system and significantly impact the transceiver longevity. 6.3.3 MECHANICAL, RF AND ELECTRICAL INSTALLATION 1. Bolt the AWMT-L on to the antenna hub by using the six mounting holes provided by the enclosure, see Figure 1 at page 12 and Figure 2 at page 13. 2. For AWMT-L units equipped with a waveguide flange at the RF output port: a. Position the interconnecting waveguide system flange so that it aligns precisely with the flange of the RF output port. 25 AWMT-L b. Install the supplied waterproof gasket (supplied in the packing list) on to the interconnecting waveguide flange. CAUTION: To protect the inside pressure window installed by Advantech Wireless, do not pressurize the waveguide interior above 2-3 psi of pressure. c. After alignment verification, loosely attach the interconnecting waveguide on to the RF output port using the hardware provided in the shipping kit. d. Carefully tighten all bolts (in opposite pairs rather than sequentially around the perimeter of the flange) so that the connection is firm. CAUTION! Do not over-tighten the waveguide flange screws. Over-tightening the screws may cause the stripping of the threads or distort the mating flange. The recommended torque is 30 in-lbs for the screws. 3. For AWMT-L units equipped with an N type female connector at the RF output port, connect to the port a transmission line equipped with an N type male connector. 4. Ground the AWMT-L by attaching a #6 gauge copper wire to the ground terminal provided by the unit enclosure and to a properly grounded structure. 5. To use the Relay interface, attach the interconnecting cable fabricated per Section 6.3.1 at page 24 to the Relay connector of the AWMT-L. Connect the free end of the interconnecting cable to the operator’s monitor and control system. NOTE: Whether this interface is being used or not, it is necessary to connect pin G of the Relay connector to pin H (common) in order to enable (un-mute) the transmission path. If pin G of this interface is not connected to pin H, the transmission path of the unit will remain muted. Also it is necessary to connect pin J of the Relay connector to pin H (common) in order to enable (un-mute) the receiving path. If pin J of this interface is not connected to pin H, the receiving path of the unit will remain muted. 6. To use the RS-485 interface, connect the interconnecting cable fabricated per Section 6.3.1 at page 24 to the RS-485 port of the AWMT-L. 7. To use the RS-232 interface, then: a. Connect the interconnecting cable fabricated per Section 6.3.1 at page 24 to the RS-232 port of the AWMT-L. b. Attach to the free end of the interconnecting cable a 9-pin or 25-pin D-type connector with a pin assignment as listed in TABLE 8 at page 27. c. Attach the cable with the 9-pin or 25-pin D-type connector to RS-232 port of a personal computer. 26 AWMT-L TABLE 8: SERIAL INTERFACE RS-232 CONNECTION INFORMATION Serial Interface RS-232 Pin Active Condition C RS-232 at PC Pin DB-9 DB-25 RX Í 3 2 D TX Î 2 3 E +5 VDC power source - - F Common 5 7 8. Connect the L-Band input source to the N-type female connector at the Tx In input port. 9. Verify that AC power source is switched OFF. 10. Verify that the AC power source can satisfy the power requirements given by the AWMT-L specifications. WARNING! Proper grounding of the AC power outlet is necessary for personnel and equipment safety. Improper grounding may cause serious injury or death of the operator. 11. Using the AC power cable fabricated per Section 6.3.1 at page 24, connect one end of the power cable to port (J5) of the AWMT-L. CAUTION! Ensure that the proper pin is selected for AC operation. Applying power on the wrong pin may permanently damage the AWMT-L necessitating factory repair. Refer to TABLE 9 below for the correct pin assignment. 12. Connect the remaining end of the cable to the AC power source. TABLE 9: AC LINE (J5) CONNECTOR – PIN ASSIGNMENT Description Pin Phase (live) A Ground B Neutral C 13. If necessary, connect a power meter or a spectral analyser to the RF output monitor port (Mon). 27 AWMT-L 7. PRE-POWER AND SYSTEM CHECKOUT This Section describes the pre-power procedure for the AWMT-L. WARNING! The information presented in this Section is addressed to technicians who have specific training in, and knowledge of Microwave Power Transceivers. Inappropriate use of the AWMT-L may cause serious injury to the operator or may result in damage of the unit. Do not attempt to operate the AWMT-L before becoming thoroughly familiar with the contents in this Section. NOTE: When prime power is ON, the main controller board will start operating! 7.1 PRE-POWER PROCEDURES Before applying power to the AWMT-L, verify that the following conditions are met: 1. Verify that the voltage of the station’s AC prime power matches with the value marked on the ID label. 2. The prime power station is properly grounded. 3. All cable and waveguide connections are secure and there is no evidence of pinched wires and loose hardware. 4. The circuit breaker at the prime power station is switched OFF. 5. The L-Band input and RF output ports are connected to a matched source and a proper load capable of withstanding full CW RF power. 6. The cooling fan is unobstructed. 7.2 OPERATIONAL SETTINGS VERIFICATION The AWMT-L arrives with all of its factory-pre-set operational values that meet the requirements of a typical installation. Before starting the unit at the installation site, check the configurable settings and if necessary, reset to meet the customer’s requirements. 28 AWMT-L 8. OPERATION 8.1 INTRODUCTION This Section describes the normal operation of the AWMT-L. The design of this equipment allows for minimal operator intervention and maintenance. The AWMT-L may be monitored and controlled via the serial interfaces, or the Relay interface. The Relay interface provides for the user an alarm indication and remote RF mute capability of the designated AWMT-L unit. The RS-232 and the RS-485 serial interfaces provide access to the AWMT-L functions, including the monitoring of key operating parameters, gain control (in both transmission and receive paths), transmission/receive frequency control and shutdown. 8.2 SAFETY CONSIDERATIONS WARNING! Prolonged operation without a load at the output may cause severe bodily harm, loss of sight and even death. Do not operate the transceiver if the RF output connector is not connected to a load. Please note that an AWMT-L failure due to the above condition will be attributed to abuse or neglect and will not be covered by the standard warranty. 8.3 BASIC OPERATING PROCEDURE Perform the following operating procedure: 1. Verify that the ‘Pre-Power and System Checkout’ procedure as described in Section 7 at page 28 was performed successfully. 2. Switch ON the main power source. 3. Allow at least ten seconds for the software to boot into the PC. 4. If using either the RS-232 or the RS-485 interface, set up the serial communication linkage between the AWMT-L and the user’s computer terminal. See Section 8.5 at page 32. Press t2 (command to switch to PC Terminal) and <ENTER> in Term95 or HyperTerminal communications program. 29 AWMT-L CAUTION: The unit will always start in RF ON (NOT MUTE) state, provided the correct connections are installed at the Relay Interface. In order to set the unit functional, connect the jumpers on the Relay Interface between pins G and H (to un-mute the transmission path) and between pins J and H (to un-mute the receive path). 5. Ensure that the L-Band input signal is being applied to the Tx In port of the AWMT-L. 6. Adjust the frequencies of the transmission and receive paths in MHz. 7. Adjust the gain of the transmission and receive paths. 8. Allow the AWMT-L to warm up for 30 minutes, ensuring that all of the electrical specifications are met. 30 AWMT-L 8.4 AUTOMATIC LEVEL CONTROL (ALC) The unit has Automatic Level Control feature (ALC) that will keep the Tx output level at a previously set value. Normally the unit should work with 10 dB less gain (set by operator) than the maximum gain, in ALC mode and at an output power 3 to 15 dB back-off from P1dB. The 10 dB less gain set is necessary as a reserve, in order to allow the ALC system to ensure a constant output power in case the input power dropped. The output power is monitored via an output power detector that sends to the Monitor & Control Board an analogue voltage signal proportional with the actual output power. This signal is converted into a digital value and stored in a calibration table putting in correspondence digital values with actual output power levels. After a certain output power is set (by setting a certain gain level to the unit) the M&C is able to maintain this set output power level by increasing or decreasing the attenuation command signal that is sent to the attenuator for gain control. An ALC control loop is so created ensuring the maintaining of the output power at the set level when the input power varies. The ALC command may be followed by a value of the needed output power level and in this case the target power will be set to that value. If the ALC command is not followed by any value, the current value of the output power level will be considered as target value. Note that if the ALC feature is ON, the gain control is not available for the operator. The ALC “high” alarm is issued when the input power is too high and the attenuation reached the maximum allowable value (the attenuator cannot ensure enough attenuation of the input power). The ALC “low” alarm is issued when the input power is too low and the attenuation reached the minimum allowable value (even with 0 dB attenuation, at maximum gain set, the input power level is too low for maintaining the target output level). Up-CONVERTER AMPLIFIER 30 dB GAIN CONTROL ALC LOOP OUTPUT POWER DETECTOR MONITOR AND CONTROL 31 AWMT-L 8.5 USING THE AWMT-L SOFTWARE The RS-232 and the RS-485 interfaces provide the serial communication between the user’s monitoring and control system and the micro-controller within the AWMT-L. The user may employ any RS-232 terminal communications software (Term95, HyperTerminal or equivalent) or the RS-485 serial communication protocol. 8.5.1 USING THE RS-232 INTERFACE Before using the RS-232 Interface, become thoroughly familiar with the items listed in TABLE 10 at page 35 and TABLE 11 at page 38. Operate the AWMT-L via the RS-232 Interface as follows: 1. Switch on the power station’s circuit breaker to power up the AWMT-L. 2. Run any terminal program in the personal computer. 3. Use the following communication parameters: - Bits per second: 19200 - Data Bits: 8 - Parity: None - Stop bits: 1 - Flow Control: None 4. After running the program in the computer and pressing the <ENTER> key a display similar to Figure 7 below will be shown. NOTE: The micro-controller determines automatically whether the unit is functioning alone or in a 1:1 redundant system. 5. If necessary, to change the status of the AWMT-L, use the commands listed in TABLE 11 at page 38. NOTE: At start up the AWMT-L is in the hand-held Terminal Mode. To change to PC Mode, type ‘t2’ and then press <ENTER>. For operation with the Hand Held Terminal type ‘t1’. If the Hand Held Terminal model 8045 is used for the RS-232 communication with the unit, the adequate configuration should be set. In order to set the configuration: - While simultaneously pressing the CTRL, SHIFT keys press the F1 key. - In the menu displayed use F1 key to change parameters, F2 & F3 keys to navigate, F4 key to quit (without changing parameters) and F5 key to save the changed values for parameters. Type again F4 to exit the menu. The required values for parameters are: - BAUD RATE: 19200 - DATA BITS: 8 - PARITY: NONE - STOP BITS: 1 32 AWMT-L Figure 6: RS-232 HyperTerminal Mode Display (after pressing <ENTER>) single unit 33 AWMT-L Figure 7: RS-232 HyperTerminal Mode Display (after pressing <ENTER>) redundant system 34 AWMT-L TABLE 10: RS-232 MENU ITEM DEFINITION Item S/N Soft Unit Pos AWMT-L serial number Version number of the main controller software within the AWMT-L Indicates the position of the unit A or B. (1:1 redundant system only) Name MAC Current Indicates the name of the AWMT-L Indicates the serial address of the AWMT-L main controller (in hex) Indicates the 12 VDC current consumption of the AWMT-L, in amperes Temp HS Hot spot temperature of the unit in degrees Celsius. Indicates the local oscillator frequency of the transceiver transmission path in MHz Indicates the forward power of the transceiver (transmission path output power) in dBm TxF Shift FPWR TxGain Tx Stat CSB Ref RxF Shift LNx Curr RxGain Rx Stat Elaps Time PS Faults Alarms Tx WGSW Rx WGSW Description Indicates the transmission Gain in dB. Indicates the transmission status (On or Mute). Cold Standby (ON, or OFF) Indicates the AUTO internal or external 10 MHz reference Indicates the local oscillator frequency of the transceiver receive path in MHz. Indicates the current consumption of the Low Noise Block Down Converter (LNB) in amperes. Indicates the receive gain in dB Indicates the receive status (On or Mute) Elapsed functioning time Power Supply DC voltage (in V) Provides the fault messages and the normal status message: 1. Alarm: excess +12 VDC current, temperature alarm 2. Fault: temperature shutdown (ambient temperature exceeds 85ºC), faulty RF devices, power supply failure, L-RF up-converter module failure, or LNB Interface Module failure. 3. OK (AWMT-L transceiver is functioning properly). Transmission Waveguide position (on-line or stand by) – N/A (not applicable) for single unit) Receive Waveguide position (on-line or stand by) – N/A (not applicable) for single unit) 35 AWMT-L Figure 8: RS-232 HyperTerminal Communication - List of commands (after typing h <ENTER> for help) – part 1 36 AWMT-L Figure 9: RS-232 HyperTerminal Communication - List of commands (after typing h <ENTER> for help) – part 2 37 AWMT-L NOTE: The shadowed lines in the following table are not applicable for these units. TABLE 11: COMPUTER TERMINAL COMMANDS FOR RS-232 INTERFACE Command h Description Help function Response Provides the list of commands that can be used to modify the status of the AWMT. Provides and refreshes the main menu display on the computer monitor screen. <ENTER> ENTER key of keyboard alc Automatic Level Control alm Alarms csb Cold Standby If set to ON the standby unit will be in MUTE state cur Consumption dat Date(d:m:y) elt Elapsed Time Displays the DC current consumption of the AWMT-L. Current date will be displayed. (in format day : month : year) Elapsed functioning time fbd Set Kx-Band (K1, K2, K3) Displays and sets the Kx-Band flt Faults Displays Faults Displays the forward transmission output power in dBm. Sets the ALC level (in dBm) Displays the ALARMS of the AWMT-L. (OK if no alarm) fpw Forward PW gns Gain Levels Displays/Sets the gain levels lng LNB Gain Introduction The gain read on the LNB is supplied to the system, in order to compute the overall Rx Gain. lnv LNX Voltage (on, off) Set and displays LNX voltage (on, or off) lnx LNX Current Low power Monitor Time clear Displays the current consumption of the LNx in mA. lpc Clear the low power monitor lpm Low Power Monitor lpt ltr Low Power Monitor Time Low Power Threshold Displays and Sets the Low Power Monitor (ON, OFF, <value>) Displays and sets the Low Power Monitor Time Displays and sets the Low Power Threshold value mac MAC address Displays the main controller address. nam Set unit name Allows for a name to be attributed to the AWMT-L. 38 AWMT-L TABLE 10: COMPUTER TERMINAL COMMANDS FOR RS-232 INTERFACE (continued) Command Description Response pdo Power Detector Offset psn Unit position rdr rdt Set Redundancy receive Set Redundancy transmission Set an offset for the power detector, so that the detected power will match the real output power of the unit at different frequencies (between –3.0 and 2.0 dB) Displays the position of the AWMT-L in the redundant system. (A or B, redundant system only) Set redundancy for receive Set redundancy for transmission rfs Rx freq shift Displays the frequency of the receiving path Local Oscillator. rgr Set Rx Gain Range Allows for the adjustment of the receive gain of the AWMT in dB. (Rx gain range: 60 to 80 dB) rml Rx MUTE logic rpw Reflected Power Set Rx MUTE logic (normal, reverse). In normal logic, the unit is mute if the strap on Relay Interface is not installed. Displays the reflected power Reset Resets the M&C rst rxg Displays the status of the Rx Switch for this unit. (On Line or Stand By, redundant system only) Allows for the setting of the receiving configuration of the Set Rx configuration AWMT-L (LIM, or RFL). Allows for the adjustment of the receiving gain of the Set Rx gain AWMT-L in dB. (Rx gain range 55 to 75 dB) rxm Rx Mute Receiving Mute command. The receive path of the AWMT is muted. (no IF output power). rxo Rx PLL stat The status of the receive PLL will be displayed. rxu Rx Unmute snb Serial number Receiving un-mute command. The receive path of the AWMT is enabled. Displays the serial number of the AWMT-L. sst System Status Displays the system status ssw Simultaneous switching Simultaneous switching of Tx and Rx (in redundant systems) – on, off stc Tx start condition Allows for the setting of the transmission start condition: on, mute, or the previously set condition t1 Hand held PC term rsw rxc t2 Rx Switch Selects the hand-held Terminal Mode. Selects the PC Terminal Mode. 39 AWMT-L TABLE 10: COMPUTER TERMINAL COMMANDS FOR RS-232 INTERFACE (continued) Command Description Response tfs Tx freq shift Displays the frequency of the transmission path Local Oscillator. tgr Set Tx Gain Range Allows for the adjustment of the transmission gain of the AWMT in dB. (Tx gain range: 42 to 62 dB) tll Tx L-Band Signal Level L-Band transmission signal, in dBm tme Time(h:m:s) Current time will be displayed. (in format hour : minutes : seconds) tml Set Tx mute logic Allows for the setting of the logic of mute command for Tx (normal, or reversed) tmp Temperature The hot spot temperature of the AWMT-L will be displayed. tsw Tx Switch txg Set Tx gain txm Tx Mute txo Tx PLL stat The status of the transmission PLL will be displayed. txu Tx Un-mute Transmission Un-mute command ver S/W Version Displays the Software version in the AWMT unit Allows for the switching of the transmission from one unit to the other. (redundant system only) Allows for the adjustment of the transmission gain of the AWMT-L in dB. (Tx gain range: 47 to 67 dB) Transmission Mute command. The transmission path of the AWMT-L is muted. (no RF output power) 40 AWMT-L 8.5.2 USING THE RS-485 INTERFACE In order to use this interface, refer to Section 10 APPENDIX A: RS-485 SERIAL COMMUNICATION PROTOCOL at page 43. 41 AWMT-L 9. MAINTENANCE This Section describes the scheduled maintenance procedure for the AWMT-L. CAUTION! Improper maintenance of the AWMT-L may void the warranty. 9.1 PREVENTIVE MAINTENANCE This product requires minimal maintenance, which consists of visual inspection and cleaning. WARNING! The person performing maintenance of this equipment must have training and knowledge of both the product and the safety requirements and issues related to the equipment. Read and practice the safety guidelines in Section 1 at page 6. 9.2 MECHANICAL PREVENTIVE MAINTENANCE Mechanical preventive maintenance consists of verifying the condition of all mechanical parts, with the AC power switched off. Perform the following inspection: 1. Check all connectors and plugs for evidence of damage and improper seating. Replace defective connector plugs and reset any that are dislodged. 2. Inspect the electrical wiring for signs of discoloured, broken or poor insulation. Repair or replace if necessary. 3. Inspect all waveguides for discoloration, cracks, loose connectors and improper sealing. Tighten or replace waveguides as required. 4. Check for other defects such as, wear, breakage, deterioration, fungus, excess moisture and mounting integrity. 9.3 COOLING FAN CHECK The AWMT-L is forced-air cooled, using a single fan. The cooling fan is located at the bottom shroud. Verify that the fan is operating smoothly. Any suspect noise may indicate a worn fan that must be replaced. Check for debris or dust in the fan intake and in all openings on the unit. This may reduce the efficiency of the cooling system. The fan should be replaced every two years, in order to ensure the proper cooling of the AWMT-L. WARNING! Do not come in contact with any electrical assembly while power is applied. 42 AWMT-L 10. APPENDIX A: RS-485 SERIAL COMMUNICATION PROTOCOL The protocol described in this Section is used for the interconnection between the AWMT-L and the user’s monitoring and control system. The protocol supports the 4-wire RS-485 interface using the communication set-up 9600.N.8.1. 10.1 FRAME STRUCTURE Each frame starts from start byte – 0x55 After this start byte, each frame consists of 7 bytes described as follows: • First byte master–slave – address of the correspondent unit (0x01 to 0x07, address 0x00 – will be used as broadcast address and must be used only for commands. • First byte slave-master – address of the unit, shifted to the left by 4 (e.g. for a unit with address 0x05, the returned address is 0x50). • Second byte master-slave – command or data request. • Third, forth and fifth bytes master-slave – value of parameter or expansion of command: third byte – MS byte, forth byte – LS byte, fifth byte – value after decimal point. • From second to sixth bytes slave-master – data or status from slave. • Seventh byte master-slave and slave-master - check sum, calculated as algebraic sum of bytes 1-6. NOTE: Format for gain, level, current consumption and temperature is a 2-byte hexadecimal value in 0.1 dB, 0.1 dBm, 0.1 A or 0.1 degree (signed integer). Format for the LNX current is a 2-byte hexadecimal value in 1 mA steps (unsigned integer). Format for frequency is a 2-byte hexadecimal value in 1 MHz steps (unsigned integer). All unused bytes are always - 0xAA. 10.2 COMMANDS TABLE 12 at page 44 lists all of the commands that go in the master-slave direction. NOTE: If slave does not recognise the command from the master, the response of the slave is given in TABLE 13 at page 46. 43 AWMT-L TABLE 12: COMMAND TO TRANSCEIVER No Description 2nd byte 3, 4, 5 & 6 bytes Response: 2, 3, 4, 5 & 6 bytes 1. Request condition status 0x2A 0xAA, 0xAA, 0xAA, 0xAA See TABLE 13 0x02 0x5A – mute Tx 0xA5 – unmute Tx 0x0F – mute Rx 0xF0 – unmute Rx No answer 2. 3. Mute/Unmute command Change address of unit 0x03 0xXX A5 A5 A5 XX – new address of unit 0x5A XX XX XX for Tx 0xA5 XX XX XX for Rx No answer 4. Set RF frequency shift 0x06 5. Read RF frequency set 0x0F 6. Set RF frequency 0x04 7. Read identification 0x07 0xAA, 0xAA, 0xAA, 0xAA See TABLE 14 8. Read serial number 0x08 0xAA, 0xAA, 0xAA, 0xAA 5 ASCII characters 9. Read gain set 0x0A 0x5A for Tx 0xA5 for Rx 2 &3 &4 bytes – real gain 10. Read shroud temperature. 0x0B 0xAA AA AA AA 11. Read elapse time 0x0C AAAAAAAA 12. Read real gain range 0x0D 0x5A AA AA AA for Tx 0xA5 AA AA AA for Rx See TABLE 17 13. Read input/output levels 0x0E 0x5A for Tx See TABLE 17 14. Set gain 0x05 0x5A XX XX XX for Tx 0xA5 XX XX XX for Rx No Response 15. Read temperature 0x12 0xAA, 0xAA, 0xAA, 0xAA 2, 3 bytes -temperature 16. LNX current 0x13 0xAA, 0xAA, 0xAA, 0xAA 2,3 bytes –LNX current 17. DC to LNX on/off 0x17 18. 10 MHz to LNB on/off 0x18 0x5A for Tx 0xA5 for Rx 0x5A XX XX XX for Tx 0xA5 XX XX XX for Rx 0x5A– On 0xA5– Off 0x5A– On 0xA5– Off See TABLE 13 See TABLE 15 No Response 2, 3 bytes temperature. 2 & 3rd bytes for days, 4th byte for hours. 0xAAAA. See TABLE 13 See TABLE 13 44 AWMT-L TABLE 11: COMMAND TO TRANSCEIVER (continued) No Description 2nd byte 19. Set Tx Redundancy mode 0x1F 20. Set Rx Redundancy mode 0x20 21. Read ALC target power 0x21 0xAA AA AA AA 2&3 byte – target power See TABLE 13 3, 4, 5 & 6 bytes 0x5A– On 0xA5– Off 0x5A– On 0xA5– Off Response: 2, 3, 4, 5 & 6 bytes See TABLE 13 See TABLE 13 22. Set ALC On/Off 0x22 0x5A AA AA AA– On 0xA5 AA AA AA– Off 0x 55 XX XX AA – Set 0xXX XX– target power 23. Read unit and switch position and status 0x23 0xAA, 0xAA, 0xAA, 0xAA See TABLE 16 24. Switch WG switches (redundant system only) 0x24 0x5A – Tx 0xA5 - Rx No Response 25. Read forward and reflected power levels 0x25 0x5A – Tx 0xA5 - Rx 2-3 bytes: FWD 5-6 bytes: REV 26. Read frequency shift 0x27 0x5A - for Tx 0xA5 - for Rx See TABLE 15 0xAA AA AA AA Byte 2: Ref Mode (0Alarm, 1=Internal, 2Auto (Internal), 3External), 6- Auto (External) Byte 3-4: Ref Word 27. Read Reference 0x28 45 AWMT-L 10.3 RESPONSE TO COMMANDS FROM SLAVE TO MASTER For command 1 (request condition status) the response is given in the following table. TABLE 13: CONDITION STATUS RESPONSE Bit No 0 1 2nd byte 3rd byte 4th byte 5th byte 6th byte Tx status 1-on, 0-off 1- Tx PLL Alarm Rx status 1-on, 0-off 1-Rx PLL Alarm 1- Unknown command 0 1- Tx redundant on 0-Tx redundant off 1- Rx redundant on 0-Rx redundant off 0 2 0 3 Power Class for P1dB (power in dBW) 5 bits From 30dBm – step 1dB 0 dBW = 30 dBm 1 dBW = 31 dBm … 17 dBW = 47 dBm 4 5 Output level MS byte Output level LS byte Internal Communication Status 6 7 0 4-th byte – Internal Communication Status is: 1 – for no communication, 0 – for communication O/K. Bit 7 Bit 6 N/A N/A Bit 5 L-IF Module Bit 4 RF-L Module Bit 3 PA Module Bit 2 IF-L Module Bit 1 L-RF Module Bit 0 PM Module TABLE 14: READ IDENTIFICATION RESPONSE Bit No 2nd byte 0 1 – Up 1 1 – Down 2 3 4 5 6 7 1 – PA 0 0 0 0 0 3rd byte 4th byte 1- Rx spectrum inv 0- not Rx spectrum inv 1 – ALC On 0 – ALC Off 0 0 0 0 0 0 0x00 – N/A 0x01 – 70 to L 0x02 – 70 to C 0x03 – 70 to Ku 0x04 – 140 to L 0x05 – 140 to C 0x06 – 140 to Ku 0x07 – L to C 0x08 – L to Ku 5th byte 6th byte 0xAA Software version number 0xXX 46 AWMT-L TABLE 15: READ FREQUENCY SET RESPONSE Bit No 0 1 2 3 4 5 6 7 2nd byte 3rd byte 4th byte 5th byte 6th byte MS byte Frequency LS byte Frequency 0x5A for Tx 0xA5 for Rx Value after decimal point 0xAA TABLE 16: UNIT STATUS AND POSITION RESPONSE Bit No 2nd byte 3rd byte 4th byte 5th byte 6th byte 0 1–B; 0-A 1- Tx alarm; 0-Tx O/K 1- Rx alarm; 0-Rx O/K 1-Tx W/G switch alarm 1 Tx 1-unmute; 0-mute 1-IF-L alarm 1-L-IF alarm 1- Consumption current alarm 1- Reflected power alarm 2 Rx 1-unmute; 0-mute 1-L-RF alarm 1-RF–L alarm 1-Over Drive Alarm 3 Tx 1- on line 0 – S/B 1-PA temper alarm 1- LNX current alarm 0 Rx 1- on line 0 - S/B 1 – Standalone 0 - Redundant 1 – Unit position error 1-PA devices alarm 0 1-HPA alarm 0 0 0 1-Summary temperature pre alarm 0 4 5 6 7 0 1-ALC Low Gain is min 1 – ALC High Gain is max 0 1- P/S out of range 1-Rx W/G switch alarm 1 – Tx W/G switch not connected 1 – Rx W/G switch not connected 0 0 0 0 47 AWMT-L TABLE 17: READ VALUE RESPONSE Bit No 0 1 2 3 4 5 6 7 2nd byte 3rd byte 4th byte 5th byte 6th byte MS byte minimum value LS byte minimum value 0x5A for Tx 0xA5 for Rx MS byte maximum value LS byte maximum value 48 AWMT-L Figure 10: Proposed Graphical User Interface (GUI) based on RS-485 Protocol – single unit 49 AWMT-L Figure 11: Proposed Graphical User Interface (GUI) based on RS-485 Protocol – single unit, with ALC set 50 AWMT-L 11. APPENDIX B: SAFETY AND EMC COMPLIANCE Advantech Wireless products are compliant with following standards: SAFETY: IEC 60950-1 second edition 2005 EMC: EN301489-1 2004 (EMC for radio equipment and services, common technical requirements): EN 55022: 1998 / A1: 2000 - Class A EN61000-4-4 Transient/burst 0.5kV Signal Lines, 1 kV Power Lines EN61000-4-2 Electrostatic discharge 4kV CD, 8 kV AD EN61000-4-5 Surge 1kV, 0.5 kV EN61000-4-11 AC port dips 70%, 40%, 0% EN 61000-4-3 Radiated Immunity 80-1000 MHz @ 3 V/m SUPPLEMENTARY INFORMATION: The products herewith comply with the requirements of the Low Voltage Directive 73/23/EEC and of the EMC Directive 89/336/EEC and may carry the CE-marking accordingly. 51 AWMT-L 12. APPENDIX C: SPECIFICATIONS FOR 50 W L-BAND TO C-BAND TRANSCEIVERS MODEL AWMT-LC50-CRE P/N 1T0-315310-3B0 The Transceivers specified herein are capable of meeting or exceeding the performance specifications listed in the following table over frequency range, operating temperature and line voltage variation, unless otherwise specified. The units will meet all RF performance specifications within thirty minutes of application of prime power. Transmitter TABLE 18: TRANSMITTER SPECIFICATIONS Specification Tx Output Frequency Range Tx Frequency Step Adjustment Conditions Value/Limits Tuning Range 5.850 to 6.425 GHz By software 1 MHz (Not applicable for these units) Tx Signal Bandwidth 575 MHz Tx Output Power P1dB 46 dBm (50 W saturated power) Tx Gain Linear mode 67 dB, typ at maximum set gain Tx Gain Adjustment By software 20 dB (between 47 and 67 dB, typical) TX Gain Adjustment Step 0.1 dB Tx Third Order Intermodulation two equal tones, 5 MHz apart - 25 dBc, max @ 3 dB back-off total power Tx Output VSWR CPR-137 G 1.22:1 max (-20 dB, max Return Loss) Tx Gain Flatness Over 575 MHz 3.0 dB p-p, max Tx Gain Variation with temperature Linear mode 3 dB from –30 °C to +55 °C ±1 dB for ±10 °C Tx Input Frequency 950 – 1525 MHz Tx Input Power –20 dBm, for reaching P1dB @ maximum gain set Tx Input VSWR 950 – 1525 MHz 1.25:1 min (-19 dB, max Return Loss) Tx Input Impedance N-type connector 50 Ω 50 Ω 52 AWMT-L TABLE 16: TRANSMITTER SPECIFICATIONS (continued) Specification Conditions Value/Limits Tx Spurious Signal related, @ rated P1dB -55 dBc, max Harmonics Noise Power Density (no input signal) @ rated P1dB in-band in Rx band @ 4200 MHz - 60 dBc, max -70 dBm/Hz -155 dBm/Hz Output Phase Noise @ offset from carrier: 100 Hz 1 kHz 10 kHz ≥100 kHz C-Band Single Side Band Phase Noise (max) - 65 dBc/Hz - 75 dBc/Hz - 85 dBc/Hz - 95 dBc/Hz EXTERNAL REFERENCE REQUIREMENTS External Reference Power Level 0 dBm ± 3 dB for single unit 3 dBm ± 3 dB for 1:1 redundant system External Reference Frequency 10 MHz ± 0.1 Hz (- 30 °C to + 55 °C) Output Phase Noise Phase Noise (max) - 115 dBc/Hz - 135 dBc/Hz - 148 dBc/Hz - 150 dBc/Hz - 160 dBc/Hz @ Offset: 10 Hz 100 Hz 1 kHz 10 kHz ≥100 kHz 53 AWMT-L Receiver TABLE 19: RECEIVER SPECIFICATIONS Specification Conditions Value/Limits Rx Input Frequency Range 3.400 to 4.200 GHz Rx Input Noise Temperature 35 °K typical Rx Frequency Adjustment Step 1 MHz (Not applicable for these units) Rx Signal Range 950 - 1750 MHz Rx Gain Linear mode 80 dB, typ at maximum set gain Rx Gain Adjustment By software 20 dB (between 60 dB and 80 dB) Rx Gain Adjustment Step Rx input VSWR 0.1 dB With TRF & Isolator (provided by customer) 1.25:1 Rx output frequency 950 - 1750 MHz Rx output VSWR 1.25:1 Rx output level P1dB 950 - 1750 MHz 0 dBm, typ Rx Output Impedance N-type connector 50 Ω 50 Ω 54 AWMT-L TABLE 20: MECHANICAL SPECIFICATIONS See Figure 1: Product Outline (C-Band) at page 12 and Figure 4: Typical Connector Layout (C-Band) at page 20 Physical Dimensions Approximate Weight 60 lbs (27 kg) each unit Mounting Requirements See Figure 1: Product Outline (C-Band) at page 12 and Figure 4: Typical Connector Layout (C-Band) at page 20 TABLE 21: POWER REQUIREMENTS Power Requirements 90 – 138 or 180 – 264V AC (autoranging), 47-63 Hz, single phase Power Consumption 6.75 A typical @ 220V AC (750W) each unit 55