Advanced Management Accounting Activity Based Management ABC: main concepts Activity Based Costing Activity based costing is an approach for allocating overhead costs. An activity is an event that incurs costs. A cost driver is any factor or activity that has a direct cause and effect relationship with the resources consumed. Machine hours Direct labor hours Number of employees Number of orders …. ABC is appropriate when … Product lines differ in volume and manufacturing complexity. Product lines are numerous and diverse, and they require different degrees of support services. Overhead costs constitute a significant portion of total costs. The manufacturing process or number of products has changed significantly—for example, from labor intensive to capital intensive automation. Examples of commonly used drivers Activity Driver Schedule production jobs Number of production runs Set up machines Number of setups Receive materials Number of receipts Run machines Machine hours Support existing products Number of products Introduce new products Number of new products introduced Signals that Suggest that ABC Implementation Could Help a Firm Significant overhead costs allocated using one or two cost pools Most or all overhead is considered unit-level Products that consume different amounts of resources Products that a firm should successfully make and sell consistently show small profits Operations staff disagreeing with accounting over manufacturing and marketing costs From ABC to ABM ABC is the main source of information for activity-based management (ABM) . After ABC has provided information about the true costs of those activities, ABM makes use of this information through value analysis and performance measures which support strategic and operational decision making. ABM extends the use of ABC from product costing to a comprehensive management tool that focuses on reducing costs and improving processes and decision making. Activity-based management focuses management’s attention on activities with the objectives of improving Customer value The profit achieved by providing this value Activity based management is a logical technique of planning, controlling and improving business processes. 7 Activity-Based Management A method of management that uses ABC as an integral part in critical decision-making situations, including: Pricing and product-mix decisions Cost reduction and process improvement decisions Design decisions Planning and managing activities ABM Components and Tools Strategic Planning JIT concepts Activity Costing Target Costing Life Cycle Management ABM Benchmarking Performance Measuremen t Continuous Improvement Added Value Analysis Areas of Implementation of ABM (I) Budgeting and Forecasting Performance Monitoring identification of performance goals, communication of targets to all employees, and controlling activities with the intention to achieve afore stated performance level Process Improvement analysis of business processes with the aim of discovering constraint points and non-value adding activities Controlling Shared Services A shared service in an organization shows the supply of service from one section to others, highlighting the role and consumption pattern of that service across the organization. Activity Based Management shows the true picture of size, type and cost of service provided by each support unit in an organization. Areas of Implementation of ABM (II) Product Profitability Analysis determines actual product profitability level by capturing the resources consumption flow in the total activities for production of an output Customer Profitability Analysis identifies resources, activities, costs and profit involved in servicing various customers of an organization, thereby enabling thorough analysis of customers ABM Concrete Actions Pricing Re-pricing up particularly if it is a custom or unique product Re-pricing down on mass market products to meet or beat the market Product Substitution Demonstrating to the customer how they might substitute a less complex product with the same result Re-design Examining a particular product to identify areas which can be eliminated particularly areas that add cost but no value Eliminate products entirely If necessary Eliminate Capacity Process Value Analysis (I) Process value analysis Fundamental to activity-based accounting Focuses on accountability for activities rather than costs Emphasizes the maximization of organizational performance instead of individual performance Process value analysis is concerned with: Driver analysis Activity analysis Performance measurement 13 Process Value Analysis (II) Driver analysis is the effort expended to identify the factors that are the root causes of activity costs. Activity analysis is the process of identifying, describing, and evaluating the activities an organization performs. It should produce four outcomes: What activities are performed. How many people perform the activities. The time and resources are required to perform the activities. An assessment of the value of the activities to the organization. Performance measurement: the process of developing measurable indicators that can be systematically tracked to assess progress made in achieving predetermined goals 14 Process Value Analysis (III) ABM classifies all activities as value-added or non-value-added. Value-added activities Necessary to remain in business By mandate (e.g., comply with SEC reporting requirements) May contain nonessential actions that create unnecessary cost. Nonvalue-added activities All activities other than those essential to remain in business 15 Process Value Analysis (IV) Examples of Non value-added activities Scheduling Uses resources to determine access to processes Moving Uses resources to move inventory among departments Waiting Uses resources while waiting for next process Inspecting Uses resources to ensure conformance to standards Storing Uses resources while goods are held in inventory Remember: this analysis is costumer value oriented, some of these activities may add value to the firm 16 Types of ABM There are two main types of activity-based management: Operational activity based management (doing things right) making the organization more efficient by reducing the cost of the activities and eliminating those activities that do not add value. Strategic activity based management (doing the right thing) deciding which products to make, and which customers to sell to, based on the more accurate analysis of product and customer profitability that activity based costing allows. Operational ABM Uses ABC information to improve efficiency Activities that add value to a product are identified and improved Activities that don’t add value to the product are reduced to cut costs without reducing product value ABM does not have to be used in isolation, and can be used alongside performance management improvement strategies Total Quality Management Six Sigma Business Process Reengineering Example Operational ABM (Kaplan and Cooper, ACCA) Company A produces technical manuals for the computer industry. The company had run out of storage space in their main factory, due to a large amount of slow moving inventory for their biggest customer, IBM. So additional storage space was rented several km away from the main factory. After production, all manuals produced were transported to the new storage and would be returned to the main factory or dispatch to the customer when required. This was often only two or three weeks later. The management knew that this back and forth movement inefficient. However, since the company used a traditional cost accounting system, the only visible cost relating to this was the cost of transport ($200,000 per year). A solution to redesign the storage process in main factory for the fast moving goods, and to move the slow moving inventory to the new place (or destroy it entirely) was estimated to cost $600,000. It did not seem worth investing in this, given that the annual saving would be only $200,000. Activity based management was then introduced, and this identified that fact that the actual costs of operating the inefficient system were much higher than expected. Example Operational ABM (Kaplan and Cooper, ACCA) The annual savings of the proposed solution analyzed by activity were: Activity Cost ($) Reduced rental expense 128,000 Reduced transport costs 271,000 Reduced costs of moving WIP within factory 38,000 Reduced costs of moving finished goods within factory 91,000 Reduced costs of finding materials 88,000 Equipment savings 27,000 Reduced cost of managing WIP 44,000 Reduced cost of managing finished goods 68,000 Eliminated use of outside warehouses 53,000 Total annual savings 808,000 Strategic ABM Uses ABC information to decide which products to develop and which activities to use identify which costumers are most profitable and focus on them. Using ABM, overhead costs are also apportioned to customers using appropriate cost drivers, giving a more accurate picture of how profitable each customer is. Such exercises have produced surprising results for many businesses, where the 'best' customers have often turned out to generate losses when ABM is employed. Make pricing decisions: The use of ABC enables the cost per unit of a product or service to be measured more accurately and therefore predict better the profit per unit. Strategic ABM Example (Kaplan and Cooper, 1998; ACCA) In Hometown, there are several providers of electricity, and domestic consumers can easily switch from one provider to another. One of the providers of electricity is First Electric. The company recently had an aggressive advertising campaign and increased its customer base from 30,000 users to 40,000. Management was surprised to discover that this led to a fall in profits. The company introduced customer profitability analysis, using activity-based principles. The analysis identified the following activities, along with their cost per unit of driver. Activity Driver Cost per unit of driver Meter reading Number of visits $20 Customer service Number of calls $30 Invoicing Number of invoices $10 Customer complaints Number of complaints $25 Example continued…. The meter reading took place every three months, after which an invoice was issued. For an 'easy' customer, the overhead cost per quarter was $30 (cost of reading the meter + issuing the invoice). More difficult customers could cost much more. Many customers were out when the meter reader came, so a second visit was necessary. Sometimes the customer was not home second time either, so was requested to read their own meter and then call the customer service center. Using this information, the company was surprised to learn that it made a loss on 20% of its customers and only broke even on a further 30%. Example continued…. In order to remedy the situation, the company made a number of changes. First, it reduced the number of meter readings to once per year, and issued invoices based on estimated consumption for the other quarters of the year. It introduced a website where customers could enter their own meter readings if they were not home at the date of the reading, thus reducing the amount of time used by the customer service department. These actions are examples of operational activity-based costing as they relate to reducing the cost of existing activities. The company also made attempts to stop supplying loss making customers by increasing prices above those of competitors, encouraging loss making customers to switch to other providers, while offering big discounts to profitable customers, encouraging them to remain loyal. This is an example of strategic activity-based costing, as it focuses on which customers the company should supply to. Benefits of ABM It increases effectiveness of key business processes, activities and tasks by keeping costs at barest minimum while increasing value to clients. It improves management focus through allocation of resources to value added activities, customers, products and continuous improvement system for maintaining competitive advantage. Challenges of ABM ABM can be criticized for being too inwardly focused. It aims to increase profits by reducing the cost of the activities that it already performs. It does not consider external factors, such as changes in consumer demand for its product. Users of ABM and ABC often assume that all overhead costs are variable. This is not the case, and some overhead costs will be fixed, so will not be saved if activities are reduced. ABM is also complex and is expensive to implement. For small businesses, or businesses with narrow product ranges, the benefits of implementing ABM may not justify the costs. Why ABM implementations may fail Lack of support of higher-level management. Failure to maintain support from higher-level management. Resistance to change. Failure to integrate the new system Exercise ACCA Navier Aerials Co (Navier) manufactures satellite dishes for receiving satellite television signals and supplies the major satellite TV companies who install standard satellite dishes for their customers. The company also manufactures and installs a small number of specialized satellite dishes to individuals or businesses with specific needs resulting from poor reception in their locations. The CEO wants to initiate a program of cost reduction and use ABM to identify non-value adding activities. The first department to be analyzed is the Customer Care Department, as management believe that the costs of this department are too high. The costs from the existing accounting system are shown in Table 1. Exercise ACCA Table 1: Existing cost data $000 Computer time 165 Telephone 79 Stationary and sundries 27 Depreciation and equipment 36 Total 707 The cost accountant has gathered activity based information for the Customer Care Department as presented in the Table below (Table 2) Activities Staff time Total cost % ($) Comments Handling enquiries and preparing quotes for potential orders 40% 282,800 relates to 35,000 enquiries/orders Receiving actual orders 10% 70,700 relates to 16,000 orders Customer credit checks 10% 70,700 done once an order is received Supervision of orders through manufacturing to delivery 15% 106,050 Complaints handling 25% 176,750 707,000 relates to 3,200 complaints Exercise ACCA The CEO wants you to consider the implications for management of the customer care process of the costs of each activity in that department. The CEO is especially interested in how this information may impact on the identification of non-valued added activities and quality management at Navier. Required: Assess how the information on each activity can be used and improved upon at Navier in assisting cost reduction and quality management in the customer care department. Solution (I) Table 2 shows that the main cost activities of the Customer Care department are pre-sale preparation (handling enquiries and quotes) and post-sale complaints handling. Together, these activities consume 65% of the resources of the customer care department. The pre-sale work is essential for the organization and the department converts 46% (16,000/35,000) of enquiries to orders. It would be beneficial to try to benchmark this ratio to competitor performance although obtaining comparable data will be difficult, due to its commercially sensitive nature. However, the complaints handling aspect could be identified as non-value activity as it does not increase the worth of the product to the customer. It is usually not possible to eliminate these activities but it is often possible to minimize them. Complaints handling is not value adding as it results from failure to meet the service standards expected (and so is already included in the price paid). Complaints handling links directly to issues of quality management at Navier as improved quality of products should reduce these costs. These costs are significant as complaint numbers are 20% (3,200/16,000) of orders. Complaints may arise in many ways and these causes need to be identified. Solution (II) As far as the operation of the CC department is concerned, it may cause complaints through poor work at the quotation stage where the job is improperly understood or incorrectly specified to the manufacturing or installation teams. This leads to non-conformance costs (i.e. costs that relate to not conforming to expected standards) and, in this case, complaints imply that these are external failure costs as they have been identified by customers. Quality of the end product could also be affected by the supervision activity and in order to ensure that this is functioning well, the CC department will need to have the authority to intervene with the work of other departments in order to correct errors – this could be a key area for prevention of faults and so might become a core quality activity (an inspection and prevention cost). The other activities in the department are administrative and the measures of their quality will be in the financial information systems. Order processing quality would be checked by invoice disputes and credit note issuance. Credit check effectiveness would be measured by bad debt levels. (Kaplan and Cooper, Cost and Effect, Chapters 6 to 10, published by Harvard Business Press 1998.)