1 INTRODUCTION TO COSTING UNIT 1 - TUTORIAL QUESTIONS ACCOUNTING FOR MATERIALS Students are responsible to ATTEMPT all tutorial questions before class. Your lecturer is here to guide you. 1 Which of the following are possible consequences of a failure to control the ordering and receipt of materials? a) Incorrect materials being delivered, disrupting operations b) Incorrect prices being paid c) Deliveries other than at the specified time (causing disruption) d) Insufficient control over quality e) Invoiced amounts differing from quantities of goods received or prices agreed. 2 In the context of inventory management, differentiate between the following: a) Bin card and stores ledger account b) Periodic and continuous stocktaking c) Which is better, periodic and continuous stocktaking? 3 What is the Perpetual Inventory System? 4 An audit of the stocks in your organization shows many discrepancies between the actual quantities counted and the quantities on record. State the possible causes of these differences from the receipt of items to the eventual despatch of finished products. INVENTORY CONTROL LEVELS 5 Define lead-time, buffer stock and re-order level. 6 What assumptions are made when using the Economic Order Quantity (EOQ) decision model? 7 You are given the following information EOQ Minimum Usage Minimum Lead Time Maximum Level 4000 units 300 units 5 days 6 times the reorder level Calculate the maximum level. 8 The following data relates to an item of raw material Value of Raw Material Consumption per day Minimum lead time Maximum lead time Order cost for material Carrying costs $64 250 units 20 days 30 days $720 per order 10% p.a. of unit cost Page | 1 2 Assume that each year has 360 days Required: Calculate the (a) EOQ (a) Re-order level 9 (c) Minimum level (d) Maximum level The BOF Company has in the past ordered raw material “X” in quantities of 3,125 units, which is 13 weeks supply. Management has decided to change over to an ordering system based on economic order quantities. Assume the following information pertaining to the company’s purchasing and production activity: Inventory usage rate: Lead time: Unit price: Order cost: Carrying cost: 120 – 130 units per week 2 – 4 weeks $1.50 $5 per order $0.50 per unit per year Required: (a) Calculate the Economic Order Quantity (EOQ) using the formula (b) Calculate the re-order level (c) Calculate the maximum level (d) Calculate the minimum level (e) What is the total annual order cost and carrying cost at the EOQ? (f) How much would the company save by adopting the EOQ model? 10 AB Associates is reviewing its stock policy and has the following alternatives available for the evaluation of stock number 12789: (i) Purchase stock twice monthly – 100 units (ii) Purchase stock monthly – 200 units (iii) Purchase stock quarterly – 600 units (iv) Purchase stock biannually – 1,200 units (v) Purchase stock annually – 2,400 units It is ascertained that the purchase price per unit is $0.80 for deliveries up to 500 units. A 5% discount is offered by the supplier on the whole order where deliveries are 501 and up to 1,000 units, and 10% reduction on the total order for deliveries in excess of 1,000. Each purchase order incurs administration costs of $5.00. Storage, interest on capital and other costs are $0.25 per unit of average stock quantity held. (a) You are required to advise management on the optimum order size. Page | 2 3 11 Reed Juices Limited purchases 25,000 litres of a material each year from a single supplier. At the moment, the company obtains the material in batch sizes of 800 litres. The material costs $16 per litre, the cost of ordering a new batch from the supplier is $32 and the cost of holding one litre in stock, due to certain technical difficulties, is $4 per annum plus an interest cost equal to 15% of the purchase price of the material. The supplier has agreed to offer a discount on orders above a certain size. He has offered the following price structure: Order size (litres) 0 - 499 500 - 999 1,000 plus Unit cost ($) 16.00 15.20 14.80 Required: (a) Prior to considering discounts: calculate the economic order quantity and the annual savings that will be obtained if the EOQ replaced the current lot size. (b) The supplier has offered quantity discounts based on the price structure indicated above, after considering discounts, how does this affect the optimal order quantity, and what would be the annual savings compared to the inventory costs with the EOQ you calculated in (a)? (c) At a recent meeting, Michael Wong, one of Reed’s Ltd senior managers stated that the company should not use the EOQ model because it is based on unrealistic assumptions and no one in the company really understands how the model works. Draft a memo addressed to the company’s managing director to respond to Mr. Wong’s concerns. 12 Fresco Inc. manufactures sour pops annually which requires 0.4 kilograms of raw material. The company produces and sells 1,600,000 sour pops annually. The cost to place a single order is $60 per hour which takes four (4) hours on average. The annual carrying cost of inventory is 4% per annum and currently, the company orders twenty (20) times per year. A major supplier has offered some incentives for bulk purchases and as the junior cost accountant you were asked to provide your professional opinion on the optimal order size. A 3% discount would be given if the entity doubles its current lot size. A further 2% would be given if the entity increased its order by two and a half times the current lot size. The material is currently bought from its supplier for $120 per kilogram. Required: (a) Calculate the Economic Order Quantity (EOQ). (b) Calculate the total cost based on the EOQ. (c) Calculate the total cost for each alternate order quantities, including the current policy. (d) What is the optimal order quantity and why? Page | 3 4 VALUATION OF MATERIALS ISSUES AND STOCK FIFO/LIFO/AVCO 13 The following transactions relate to a raw material for a period: Day 1 3 4 6 7 Transaction Balance b/f Issue Receipt Receipt Issue Units 100 40 50 50 70 Total value $500 $275 $300 The weighted average method is used to price material issues. What is the value of the issue on day 7? (a) (b) (c) (d) $376.25 $382.81 $402.50 $410.00 14 ABC limited had an opening stock value of $880 (275 units valued at $3.20 each) on April 1. The following receipts and issues were recorded during April: 8 April Receipts 600 units 15 April Receipts 400 units 30 April Issues 925 units $3.00 per unit $3.40 per unit Using the FIFO method, what was the total value of the issues on April 30? (a) $2,580 (b) $2,850 (c) $2,931 (d) $2,935 15 A company had the following inventory transactions during the month of December 2019. Receipts Dec. 1 Dec. 5 Dec. 10 1,000 units @ $10 each 1,500 units @ $15 each 1,200 units @ $20 each Issues Dec. 8 2,300 units @ $25 each What was the value of the stock at the end of the month, if the company used the LIFO (last-infirst-out) method of stock valuation? A. $27,000 B. $26,600 C. $26,000 D. $16,000 Page | 4 5 16 On January 1, Ms. Plummer commenced a small business to trade clothing. She invested some funds in the business and during a 5-month period, the following transactions took place. Date January 01 January 12 March 05 Receipts Purchases (units) 150 (Opening stock) 200 455 Total cost ($) 40,500 58,000 145,600 Date Dispatch Sales (units) February 03 240 Total value ($) 93,600 April 21 May 31 390 120 175,500 58,800 The boxes containing the clothes are stored in an office that Ms. Plummer rented and the closing stock based on the stocktaking amounted to 50 units. Other expenses incurred, and paid for in cash, during the period amounted to $13,200. Required: (a) Calculate the value of the material issues for the period and the value of the closing stock at the end of May, using the following methods of pricing (i) first-in, first-out, (ii) last-in-first-out (iii) weighted average (calculations to two decimal places only) Page | 5