PRIMARY CIRCUIT OF THE HIGH TENSION TRANSFORMER LEARNING OBJECTIVES Describe the Autotransformer Describe the H.T. Control devices Explain methods of Kilovoltage indication INTRODUCTION Primary circuit Is that circuit between the mains supply and the primary winding of the high tension transformer, no part of it is at high potential. The principal purpose of the primary circuit of most X-ray units is to provide close controlled variation and measurement of the voltage which is to be supplied to the primary winding of the high tension transformer. THE AUTOTRANSFORMER This is a type of transformer which has one winding only and not two as in the case of H.T.T. A transformer with two windings works on the principle of electromagnetic induction between primary winding and the secondary winding. The autotransformer with its single winding works on the principle of self induction. Because there is only one winding the primary and secondary circuits are metallic connection with each other making it unsuitable for: ⚫ ⚫ Transforming high voltages from one value to another Stepping up voltages to high values Therefore it can be used to step voltages both up and down from the mains supply value as long as they are not used in high voltage circuits. Advantages of A.T. over two winding transformer They are smaller in size (relative simplicity) Are economical of copper wire (Fairly small) Costs less They can give/provide adjustable 2o voltage (i.e. variable 2o output voltage) Operated by manual controls sited on x-ray unit’s control panel Able to maintain the volts per turn ratio at a constant value when the input voltage varies over quite a wide range of values Able to control the output of the HT T by varying the voltage supply Able to supply a number of circuits with a suitable voltage because of it multiple tappings Functions of the Autotransformer Compensate for changes in the mains voltage Provide voltage for the tube filament circuit Provides the primary voltage for the high tension transformer which can be altered to allow a change in the x-ray beam quality Provides a suitable voltage for subsidiary circuits Provision of a kVp meter compensator to make a pre-reading kVp meter read the on-load value DESIGN AND CONSTRUCTION The Autotransformer consists essentially of a coil of insulated wire wound around an enclosed soft iron core. The wire is copper and has comparatively large rectangular cross-section as it carries relatively large currents. At regular intervals – along the coil, tapings are drawn off to metal buttons which pass out of the autotransformer to terminals from which connections can be made to the associated electrical circuit. It (tapings) can be used as step-up or step-down transformer. O P E RAT IO N If a mains supply is connected at A and B, the magnetic flux in the core, due to the current which will flow in this part of the winding will link with all the turns on the complete winding between Z and X. Each individual turn, whatever its position on the core, will therefore have the same value to E M F induced into it by self induction The ratio of voltages between A –B and X-Y will be proportional to the ratio of the number of turns between these two points. For example if a supply of 400 volts is applied across 200 turn between A and B then, ignoring any transformer losses, 400 volts may be obtained across points C and F, between which there is the same number of turns (i.e. 200 hence 2v per turn). Ratio of V:T = 400: 200 Transformation ratio: Number of turns in primary winding = Primary volts Number of turns in secondary winding Secondary volts If there are 300 turns between C and G then: 400 v = 200p (Vs= Volts in 2o Vs 300s Hence 400 x 300 = 200 x Vs Vs = 400 x 300 200 = 600V AN AUTOTRANSFORMER KILOVOLTAGE AS A CONTROL OF An autotransformer is the most commonly used method of controlling K V in the diagnostic X-ray equipment. The windings of an autotransformer has several tappings which are conductors connected to it. These conductors lead out of the winding of the transformer and each conductor finishes in a terminal or stud. These studs are used to connect a variable number of turns of the Autotransformer into its secondary circuit by means of a manual control which moves a rotary switch from stud to stud. This stud selector switch is marked on the control panel of the X-ray set as the K V selector. The stud-selector switch gives a variable secondary voltage as the output of the autotransformer which is then applied as the primary input voltage of the high tension transformer (HTT). The figure above is a circuit diagram which shows only a few tappings for the sake of clarity. In practice, there must be one tapping for every K V value used in the X-ray set. CONTINUOUS CONTROL OF KILOVOLTAGE Previously K V control has been described as being selected through a series of fixed steps prior to exposure and it is not possible to change voltage during exposure – exposure periods too short. Therefore radiographers do not alter K V during exposure but during fluoroscopy, the time intervals during which the X-ray tube is energized are longer. K V control in this case is of step less type i.e. is continuously controlled. This is achieved by using a variac transformer. VARIAC TRANSFORMER KV IN CONTROL OF A variac transformer is an autotransformer of a particular type. The insulation is a single winding wound on a cylindrical core. The insulation is removed along a track on the winding and a moving contact or brush slides over the track. This allows the ratio of turns in the primary and secondary circuits of the transformer to be varied. In the above diagram the cylindrical core is shown as a ring with the windings round it. The windings between P 1 and P 2 are the number of turns of the transformer which are in the primary circuit and primary voltage is applied between them. B is the moving contact or brush which rotates round the annular track. No insulation is applied between it and the winding and hence it makes electrical contacts when it is in any given position. The turns of the transformer which are in the secondary circuit vary for any given position of B, being more when B is near P 2 and less when B is near P 1 . This makes it possible to obtain a continuously variable secondary voltage from this transformer. Note: It is important to control tube voltage (KV) due to the varying subject density. Important considerations: K V determines radiation quality and therefore the penetrating power of the X-ray beam. Subject type e.g. -Thickness -Density of tissue involved -Pathology of area under examination The presence of contrast media etc Contrast range required of exposed films Need to reduce absorbed dose to patients CONTROL OF HIGH TENSION 1. Resistance Control of High Tension This is the simplest and the cheapest component which can be used to vary the input voltage to the primary winding of a transformer. To obtain a change in the value of current (mA) in the secondary circuit we must change the value of the current in the primary circuit by changing the value of the variable resistor. If kV in the 20 circuit has to be changed, the value of the voltage in the 10 circuit must also be changed – also by changing the value of the resistor. Formula Resistance (R) = voltage drop Current (V) (I) If the mains is connected to a supply of 210V and the primary circuit requires 10 Amperes at 150 volts to produce and exposure of 60 kVp. Then: R = Voltage drop = 210 – 150 volts Current 10 = 60 10 = 6 ohms For example: If we wish to increase the secondary voltage from 60 kV to 80 kV but without increasing the mA, then for 80 kV and 25mA, the voltage in the primary circuit would have to be increased to 200v (at 10 amps). This requires a voltage drop of only 10 volts and so: Power in 10 = Power in 20 V P x 10 Amp = 80KV x 25 M A VP = 80 x 1000 x 25 1000 10 Amp = 200 volts This requires a voltage drop of 210 – 200= 10 volts only. It requires a resistance of V = 10 = 1 ohm I 10 DISADVANTAGES OF RESISTANCE CONTROL The need to change the value of resistance for different kV (When mA is constant) or mA (When kV is constant) is a considerable nuisance to the user. The value of current flowing through the variable resistance would lead to variation in its temperature and therefore its resistance value for any particular setting may not be constant. The resistance cannot provide voltages higher in value than that of the supply to it. Note: Resistance method of voltage control is used in some radiotherapy units, also used in: 1. Very low power portable diagnostic units 2. For the control of low value limited range voltages to the step-down filament transformers for X-ray tubes and valves. TRANSFORMER CONTROL OF HIGH TENSION A step-up double wound transformer is used. The ratio of this control transformer can be varied to provide voltages below and above the supply by means of tapings from its secondary winding. The voltages selected from the tapings by means of a selector switch become the supply to the primary windings of HTT. AUTOTRANSFORMER CONTROL OF H.T. When the mains supply is connected across some of the turns (X-Y) of the winding of the autotransformer TA, the current flowing through the section of the winding produces magnetic flux. This flux extends throughout the core and links with every turn of the winding. The E M F induced in the winding will produce a potential difference between X-Z. The voltage between X and any one of the tappings can be obtained between C and F by means of the selector switch SW 2 and this selected output voltage supply to the primary winding of the HTT, ignoring transformer losses, V P = TP and Vs = V P x T S VS TS TP The voltmeter M 2 measures the voltage between C-F, therefore given the step-up ratio of the high tension transformer (HTT), the voltage across its secondary winding will be given by the product primary voltage and the transformer ratio – TS/TP x Vp. e.g. Let selected primary volts = 230v and transformer ratio (HTT) = 59,000: 200 Then; V S = 230 x 59000 200 = 67,850V (R.M.S) Root mean square values of K V peak. = 67.85 K V (RMS) Converting to peak value: = 67.85 x 1.414 = 95.9 K V peak HIGH TENSION KV INDICATION Importance; (of kv indication) It helps in knowing the penetrating power of the beam being used It allows in the selection and controlling the penetrating power of the beam in order to get the desired density for a given examination. It helps in avoiding overload to the tube which could be more damaging. It helps in fault finding especially if the film quality is deteriorating Methods There are two methods of K V indication Calibrated auto-transformer Pre-reading K V meter THE CALIBRATED AUTO-TRANSFORMER When the selector switch is moved it corresponds with the chosen value: e.g. if 200v (RMS) are taken from the autotransformer and applied to the primary windings of the HTT, Transformer ratio = 400: 1, then the kV resulting from this position of the selector switch will be; (assuming no transformer losses): 200 x 400 = 80,000v = 80 kV (R.M.S). = 80 X 1.414 = 113.12 K V P But, when the X-ray tube is passing current, the current flowing through the tube is also flowing as a load current through the windings of the HTT. These windings have resistance and voltage must be used to make load current flow against this resistance. Therefore: Voltage passing through the tube = calculated voltage minus kV drop kV drop = voltage used to make the load current flow through the windings. K V drop and tube current High tension rectifiers connected between the transformer and the X-ray tube increases the K V drop. Therefore total kV drop = kV drop in transformer + kV drop in the rectifiers. Since the total K V drop varies with the X-ray tube current (mA), the kV available from selector A must also vary with the mA. It will be lower from the highest tube load and greatest at a tube current near zero. To compensate for this irregularity, a voltage matching with the K V drop is added to the primary circuit of the HTT, this is done by a kilovoltage compensator K VC . This compensator is ganged to the M A selector. When the M A selector is moved to select a higher current, the K V C is moved in the direction towards ‘H’, selecting more voltage to the primary of the HTT. The control moves towards ‘L’ when low currents (MA) are being selected. PRE-READING KV METER This is a voltmeter which indicates to a radiographer the kV obtainable from the different positions of the kV Selector. The meter is connected to the out-put of the autotransformer and is energized by the voltage applied to the primary winding of the HT T when exposure begins. Due to the kV drop, a meter reading compensator is incorporated and ganged to mA selector. The winding M C is added to the auto transformer, but wound in a direction opposite to that of the main autotransformer winding. It therefore produces a counter voltage which is opposite in polarity to the output voltage from the main autotransformer. The pre-reading meter indicates the kV obtainable from different position of kV selector. The output of the high tension is into peak values and the values indicated on the pre-reading kV meter Thus; (Various voltages from tappings) x (step-up ratio HTT) x 1.414. Therefore voltage across the pre-reading K V meter = output of Auto-transformer (-) counter voltage. kV is therefore selected after mA values so that counter voltage remains unchanged for the selected K V. REFERENCES Chesney D.N. and Chesney M.O. (1971) X-ray equipment for student radiographers, Blackwell Scientific Publications Carter P. H., Paterson A. M. (1994) Chesneys' Equipment for Student Radiographers F. Jaundrell-Thompson & W. J . Ashworth (1965) X Ray Physics and Equipment, Blackwell Scientific Publications Ltd. END