INTRODUCTION TO MICROBES IN FOODS Chapter 3: Source of Microorganisms in Foods Microorganisms get into food from both natural sources and from external sources to which a food comes into contact from the time of production until the time of consumption. Natural sources for foods of animal origin include skin, hairs, feathers, gastrointestinal tract, urogenital tract, respiratory tract, milk ducts(teat canal) in udders of milk animals. Natural micro-flora exist in ecological balance with their hosts, and their types and levels vary greatly with the types of plants and animals as well as their geographical locations and environmental conditions. Besides natural microorganisms, foods can be contaminated with different types of microorganisms coming from outside sources such as: air- soil- sewagewater- feeds- human- food ingredients- equipmentpackages- insects Microbial types and their levels from these sources getting into foods vary widely and depend on the degree of sanitation used during the handling of foods. PREDOMINANT MICROORGANISMS IN DIFFERENT SOURCES Plants( Fruits and Vegetables) The inside tissue of foods from plant sources are essentially sterile except for few porous vegetables( radishes, onion, cabbage). Some plants produce natural antimicrobial metabolites that can limit the presence of microorganisms. Fruits and vegetables harbor microorganisms on the surface ; their types and level vary with: soil condition, type of fertilizer, water used, air quality. EXAMPLES OF MICROORGANISMS IN PLANTS Molds, Yeasts, lactic acid bacteria,Pseudomonas, Alcaligenes, Micrococcus, Erwinia, Bacillus, Clostridium, Enterobacter. Pathogens like enteric types can be present if the soil is contaminated with untreated sewage. Factors increasing the number of microorganisms in plants: - Diseases of the plant, damage of the surface, long delay between harvesting and washing, unfavorable storage and transport before processing and improper storage after processing REDUCTION OF MICROBIAL LOAD IN FOODS OF PLANT ORIGIN Use of treated sewage for fertilizers Damage reduction during harvesting Quick washing with good quality water to remove soil and dirt. Storage at low temperature before and after processing. ANIMALS, BIRDS, FISH AND SHELLFISH Food animals and birds normally carry many types of indigenous microorganisms in gastrointestinal tract, respiratory tract, urogenital tract and teat canal in the udder as well as in skin, hooves, hair and feathers. The number of these microorganisms depends on the specific organ e.g. in large intestine >1010/g. Many animals act as carriers, they can harbor pathogens like S. aureus, E. coli, Campylobacter, and Listeria without showing symptoms. Laying birds may carry S. enteritidis in the ovaries. Fish and shellfish carry normal flora in the scales, skin and digestive tracts. They can also carry pathogenic bacteria e.g. V. parahaemolyticus . Many spoilage and pathogenic microorganisms can get into foods of animal origin (milk, egg, meat, fishery products) during production and processing. Milk can be contaminated with fecal materials on the udder surface. Meat can be contaminated with intestinal contents during slaughtering. Meat from food animals and birds can be contaminated with several spoilage and pathogenic microorganisms from skin, hair and feathers e.g. S. aureus, Micrococcus, Propionibacterium, Corynebacterium, Molds and Yeasts. PREVENTION OF FOOD CONTAMINATION FROM ANIMAL SOURCES Good housing and supply of uncontaminated feed and water. Testing animals and birds for pathogens and culling the carriers. Using good quality water for washing the carcases. Hair removal. Removal of Contaminated parts Proper cleaning of the udder before milking Cooling milk immediately after milking and processing . Collection of eggs quickely after laying. Fish and marine products should be harvested from unpolluted water, and stored properly. AIR Microorganisms are present in dust and moisture droplets in the air. Microorganisms do not grow in dust. Microorganisms in air are transient and variable depending on the environment. Level of Microorganisms in air is controlled by: The degree of humidity, Size, Level of dust particles, Temperature, Air velocity and Resistance to drying . Dry air with low dust content and higher temperature has a low microbial level. EXAMPLES OF MICROORGANISMS PRESENT IN AIR Spores of Bacillus Spp. Clostridium Spp. Molds and Yeasts Cells of Gram Positive Bacteria e.g. Micrococcus and Sarcina If the surroundings contain a source of pathogens e.g. animal and poultry farms or a sewage treatment plant, different types of bacteria including pathogens and viruses can be transmitted via air. Control Measures: Removing potential sources, Air filtration, Reducing humidity, Installing ultra violet lamps. SOIL Soil used to grow agricultural produce and raise animals and birds contains several varieties of microorganisms. Microorganisms can multiply in soil and their numbers can be very high(billions/g). Microorganisms Found In Soil: Molds and Yeasts, Enterococcus, Bacillus, Clostridium, Enterobacter, pseudomonas, Proteus, Micrococcus and Parasites. Soil contaminated with fecal materials can be the in foods. source of enteric pathogens and viruses SEWAGE Sewage can contaminate crops with microorganisms when it is used as fertilizer e.g. enteropathogenic bacteria, viruses and parasites. Sewage should be treated before using as fertilizer to kill pathogens. Effective washing of foods following harvesting is important. WATER Contamination of foods with pathogenic bacteria , viruses and parasites has been recorded. Waste water can be recycled for irrigation. Potable water may contain bacteria capable of causing food spoilage such as Pseudomonas, Alcaligenes, flavobacterium. Improperly treated water can contain pathogenic and spoilage microorganisms. Water used in food processing should be of higher microbial quality than that of potable water. HUMANS Between production and consumption, foods come in contact with different people handling the foods, they include: People working in farms People working in processing plants. People handling food in restaurants People in retail stores and at home. Human carriers have been a source of pathogenic microorganisms in food. MAJOR SOURCES OF MICROBIAL CONTAMINATION OF FOODS BY HUMANS Improperly cleaned hands. Lack of aesthetic sense and personal hygiene. Dirty clothes and hair. Presence of minor cuts and infection in hands and face. Diseases(Influenza, Throat infection, Hepatitis A and others). Pathogens such as S. aureus, Salmonella, Shigella, Pathogenic E. coli, Hepatitis A can be introduced into food from human sources. Control Measures: Proper training of personnel in personal hygiene. Regular checking of health Maintaining efficient sanitary and aesthetic standards. FOOD INGREDIENTS Many ingredients can be the source of spoilage and pathogenic microorganisms e.g. Spices have very high populations of mold and bacterial spores The ingredients should be produced under sanitary conditions. Setting up acceptable microbial specifications for the ingredients. EQUIPMENT Equipment can be a source of contamination Many microorganisms can get in food from equipment e.g Salmonella, Listeria, Enteric bacteria, Micrococcus, Escherichia, Pseudomonas, Lactobacillus, Leuconostoc, Clostridia, Bacillus, Yeast and Molds. Proper cleaning and sanitation of equipment should be emphasized. MISCELLANEOUS Food might be contaminated from other sources; Packaging and Wrapping materials Containers Flies Vermins Birds House pets Rodents Proper care should be taken not to contaminate food from these sources. Section One: Basics of Food Microbiology Chapter 6: Factors that influence microbes in foods Dr. Ali Salman Bin Thani Food ecosystems, homeostasis, and hurdle technology • • 1. 2. • The food ecosystems composed of two components: the environment and the organisms that live in it The food environment is composed of two factors: Intrinsic factors (e.g., pH, water activity [aw], and nutrients) Extrinsic factors (e.g., temperature, gaseous environment) Food constitutes multiple micro-environments, were small parts might exhibit different extrinsic factors Dr. Ali Salman Bin Thani Detection and enumeration of microbes in food Plate count: Defining bacterial colony: Could refer to a single bacterial cell, however exceptions include, e.g., Spirochetes were multiple cells might associate to give single colony Therefore, ideally microbiologists would use CFU (colony forming unit) which might refer to chain of 10 or clamp of 100 cells • Dr. Ali Salman Bin Thani Total plate count Plate count is performed to count bacterial cells between 25-250 colonies. The average number is then multiplied by the dilution factor to get the bacterial cell number in the original sample The above procedure is known as the total plate count Dr. Ali Salman Bin Thani Total plate count However, the total plate count is limited by the following factors: It counts only those bacteria that can grow at the selected agar medium and specified temperature If you did this experiment in aerobic conditions then you most likely missed the anaerobic bacteria in the same medium You will miss bacteria growing at different temperatures (e.g., psychrophile will prefer temperatures below 15C) Dr. Ali Salman Bin Thani Total plate count Total plate count involves serial dilution to get the desired number of colonies per plate Dr. Ali Salman Bin Thani Selective media Selective media: Some ingredients of the medium favor the growth of target bacteria ,, e.g., Staphylococcus aureus…medium is BairedParker agar Some drawbacks for selective media: 1. If the target cell is injured then it will be killed by selective media 2. Some selective media are not entirely selective…making the need for further identification steps Dr. Ali Salman Bin Thani Differential media S. aureus forms black colonies when grown on BairdParker agar Dr. Ali Salman Bin Thani The Most Probable Number (MPN) method Used to estimate low numbers of organisms< 30 CFU/ml At least three 10-fold serial dilutions are inoculated The pattern of turbid tubes with microbial growth is recorded The pattern is used to derive the most probable number of bacteria from a statistical chart Dr. Ali Salman Bin Thani The Most Probable Number (MPN) method Dr. Ali Salman Bin Thani The Most Probable Number (MPN) method Combination of positives MPN index/100 ml 95% confidence limits Low er Upper 4-2-0 22 6.8 50 4-2-1 26 9.8 70 4-3-0 27 9.9 70 Dr. Ali Salman Bin Thani Enrichment media and injury Enrichment media is used to recover injured pathogens Injured cells and cells that are “viable but non-culturable” (VNC) pose additional threats to food microbiologists Sub-lethal levels of heat, radiation, acid or sanitizers may injure rather than kill cells However, under appropriate conditions pathogens/injured cells can recover Dr. Ali Salman Bin Thani Normal microbiological quality of foods and its significance Raw and ready to eat meat products: Carcasses normally contain average of 10-3 bacterial cells/in2 Carcasses of birds have higher incidences of Salmonella contamination (fecal sources) than to those of animals The type of the predominant microbes during storage of meat depend on: pH of the meat (which is low in beef 5.4 and high in birds 6.0), high protein content, and low carbohydrates and the environment Dr. Ali Salman Bin Thani Normal microbiological quality of foods and its significance Raw and pasteurized milk: Rich in proteins and carbohydrates (lactose) Because of its high carbohydrate content, the shelf life of raw and pasteurized milk is limited During refrigeration of raw milk psychrotrophs grow e.g., Pseudomonas, coliforms and Bacillus. They affect the acceptance quality of raw milk, making the flavor and texture undesirable by producing proteinases and lipases Grade A pasteurized milk can have standard plate counts of 20,000/ml and less than 10 coliforms/ml Thermodurics microbes are those escaping/surviving the pasteurization step Dr. Ali Salman Bin Thani Normal microbiological quality of foods and its significance Other food materials: Several antimicrobial factors present in egg albumin, such as lysozyme, conalbumin (binds iron), avidin (binds biotin), all control bacterial growth However, at favorable growth temperatures microbes can enumerate in the yolk which is rich in nutrients and has a pH of 7 Dr. Ali Salman Bin Thani Normal microbiological quality of foods and its significance Fruits have high carbohydrate contents and low pH thus favoring the growth of molds, yeast and lactic acid bacteria causing food spoilage Canned food are either: heat treated to obtain commercial sterility if their pH was 4.6 or above Or those with a pH below 4.6 were a heat treatment of 100⁰C is enough Dr. Ali Salman Bin Thani Normal microbiological quality of foods and its significance Soft drinks with pHs between 2.5-4.0, allow only aciduric microorganisms e.g., molds, yeast, lactic acid bacteria to grow Bottled water should contain less than 10-100 bacteria/100 ml and less than 10 coliforms/100ml Mayonnaise and salad dressings pH between 3.5-4.0, allow only aciduric microorganisms e.g., molds, yeast, lactic acid bacteria to grow, however pathogens are expected to grow in low calorie mayonnaise as the pH for it is normally above 4.5 Dr. Ali Salman Bin Thani Bacterial cells and injury When cells are subjected to mild stress and were plated on both rich nonselective and selective media The difference between the population of cells able to form colonies on each medium represents the number of injured cells For example, 107 CFU of a population / ml are found on the nonselective medium and 104 CFU / ml grow on the selective medium Then 9.9 x 106 CFU / ml were injured Dr. Ali Salman Bin Thani Bacterial cells’ injury and repair Dr. Ali Salman Bin Thani Importance of cell injury to food safety Overestimation of heat effect and injured cells may be misleading as cells might repair before food is eaten and cause illness Recovery of injured and pathogen bacteria may come from one of the food ingredients (e.g., salt, organic acid) Dr. Ali Salman Bin Thani Viable but non-culturable Salmonella, Campylobacter, Escherichia, Shigella and Vibrio are able to form dormant VNC These are non-sporulating bacteria able to shrink and become small spherical bodies Detection usually maintained through microscopic examinations: Fluorescent probes and stains Dr. Ali Salman Bin Thani Viable but non-culturable VNC is always induced by nutrient limitations, or other external factors e.g., when Vibrio vulnificus is shifted to refrigeration temperature it becomes VNC but still lethal to mice Dr. Ali Salman Bin Thani Intrinsic factors that influence microbial growth pH: Yeast & molds can tolerate acidic conditions more than bacteria Some food materials might have inherited low pH values (acidic). Examples include: Fermented products of lactic acid bacteria Vegetable juices with low buffering power, permit decrease in the pH of food Milk is known for being high in protein content permitting the growth and acid production during fermentation of milk Dr. Ali Salman Bin Thani Intrinsic factors that influence microbial growth pH: Most foodborne pathogens cannot grow below pH 4.4, and most bacterial cells will require an optimum pH value between 7 to 9. However, most foods are not that alkaline Therefore, most bacteria will try to maintain a neutral pH for their growth Dr. Ali Salman Bin Thani Mechanisms applied by bacteria to sense changes in acidity: Organic acids enter the cell only in the protonated (undissociated) form. Once inside the cell they dissociate releasing H+: Cells may sense the released ions The change in pH may affect the transmembrane proton gradient Changes in the acidity inside the cell may result in the protonation or deprotonation of amino acids, changing the structure and function of proteins and signal the cell to change the pH Dr. Ali Salman Bin Thani Maintaining the pH of the microbial cell: Changing the pH of cells will denature the proteins present in the cytoplasm and restrain the metabolic activities leading to the death of microorganism Salmonella enterica serovar Typhimurium has three mechansims to maintain the intracellular pH (pHi): 1. Homeostatic response 2. The acid tolerance response 3. Synthesis of acid shock proteins Dr. Ali Salman Bin Thani Maintaining the pH of the microbial cell: These different mechanisms depend upon different changes in the external pH (pHo): 1. Homeostatic response: At pHo > 6.0, Salmonella will adjust their pHi through the homeostatic response: would maintain the pHi by increasing the activity of proton pumps to expel more protons from the cytoplasm. This process is not sensitive to protein synthesis inhibitors Dr. Ali Salman Bin Thani Maintaining the pH of the microbial cell: The acid tolerance response (ATR) is triggered by pHo of 5.5 to 6.0: There are 18 of these ATR Involves the membrane-bond ATPase proton pump and maintains pHi of > 5.0 at pHo values as low as 4.0 This process is sensitive to protein synthesis inhibitors 2. Dr. Ali Salman Bin Thani Maintaining the pH of the microbial cell: Synthesis of acid shock proteins: Triggered by pHo from 3.0 to 5.0 and constitute a set of regulatory proteins distinct from the ATR proteins 3. Dr. Ali Salman Bin Thani Intrinsic factors that influence microbial growth Water activity (aw): All microorganisms require water in an available form to grow and metabolize Availability of water is measured by water activity (aw) aw= Vapor pressure of water in food (P) / Vapor pressure of pure water at the same temperature (Po) Dr. Ali Salman Bin Thani Water activity (aw): Movement of water vapor from food to the air depends upon many factors: Moisture content of the food The food composition The temperature and humidity of air e.g. potato chips get soggy in a humid day At constant temperature, water in the food equilibrates with water vapor in the air This is called equilibrium moisture content At this point the food neither gains nor loses water to the air Dr. Ali Salman Bin Thani Water activity (aw): The water activity can also be measured using the relative humidity of the air surrounding the food, called equilibrium relative humidity (ERH) aw = ERH (%)/100 The third way to express aw is on a mole fraction bases: aw = moles of solvent/(moles of solvent + moles of solute) Or aw = n1/(n1 + n2),,,,,,, aw = 55.5/ (55.5 + n2) Dr. Ali Salman Bin Thani Water activity (aw): Foods at the same (aw) may have different moisture contents due to their chemical composition and water binding capacity Moisture content of various dry or dehydrated foods (aw 0.7 at 20°C) Food % Moisture content Grains 4-9 Milk powder 7-10 Dehydrated vegetables 12-22 Dried soups 13-21 Dried fruits 18-25 Dr. Ali Salman Bin Thani Reducing the (aw) of food (preservation): Dehydration (removing available water) Hot air removes water by evaporation Freeze drying removes water by sublimation (conversion of ice to vapor without passing through the liquid stage) Dr. Ali Salman Bin Thani Effect of aw on shelf life and microbial growth Decreasing the aw increases the lag phase of growth leading to decrease in growth rate Organisms inhibited aw Foods Shelf life Clositridium botulinum Salmonella, most bacteria 1.00 Fresh foods, meat, fish, Days poultry, fruits, and vegatables Staphylococcus aureus (anaerobic) Most yeasts Staphylococcus aureus (aerobic) 0.90 Cured meat Weeks Most molds 0.8 Syrups, salted foods Months 0.85 Dr. Ali Salman Bin Thani Extrinsic factors that influence microbial growth These are external factors to the food Temperature and gas composition are the main extrinsic factors influencing microbial growth Slow cooling: hot food in a deep or large container takes more time to cool than in a shallow tray, thus allowing microbes to grow Dr. Ali Salman Bin Thani Extrinsic factors that influence microbial growth Hazard is the potential to cause harm or be a source of damage Risk is the probability that the hazard will lead to injury For example, beef might be considered hazardous due the potential presence of pathogenic bacteria, however, if cooked well, then there is no risk Dr. Ali Salman Bin Thani Homoeostasis and hurdle technology Homeostasis: An attempt by a microorganism to maintain a constant intracellular state, e.g., maintenance of pH Hurdle technology de-optimizes several factors to inhibit or stop growth of food-borne pathogens, e.g., pH and aw Thus expenditure of microbial energy is driven towards cell maintenance rather than growth Dr. Ali Salman Bin Thani Introduction Chapter 6: Food Microbiology Factors Influencing Growth of Microorganisms in Food Understanding factors that influence microbial growth essential to maintaining food quality ◦ In production and preservation Conditions naturally present in food termed intrinsic factors Environmental conditions are termed extrinsic factors Factors combine to determine which microbes grow in particular food and at what rate Factors Influencing Growth of Microorganisms in Food Intrinsic factors ◦ Multiplication of food greatly influenced by inherent characteristics of food Microbes multiply most rapidly in moist, nutritionally rich, pH neutral foods ◦ Intrinsic factors include Water availability pH Nutrients Biological barriers Antimicrobial chemicals Factors Influencing Growth of Microorganisms in Food Intrinsic factors ◦ Water availability Foods vary dramatically in terms of water availability Fresh meats and milk have high water content Supports microbial growth Breads, nuts and dried foods have low water availability Defined populations can grow in these specific environments Water activity (aw) used to designate amount of water available in foods Pure water has aw of 1.0 Most bacteria require aw of above 0.90 Most fungi require aw of above 0.80 Factors Influencing Growth of Microorganisms in Food Intrinsic factors ◦ pH Important in determining which organisms can survive and thrive on specific foods Many microorganisms inhibited by acid conditions Exception include lactic acid bacteria Lactic acid bacteria used in fermentation process of food production Also prime cause of spoilage of unpasteurized milk and other foods Fungi able to survive at relatively low pH Most acid foods spoil from fungal contamination as opposed to bacteria pH can determine bacteria’s ability to produce toxin Toxin production of many organisms is inhibited by acid pH Factors Influencing Growth of Microorganisms in Food Intrinsic factors ◦ Nutrients Nutrients present in food determine organisms that can grow in foods ◦ Biological barriers Rinds, shells and other outer coverings help protect foods from microbial invasion Microorganisms will eventually breakdown coverings and cause spoilage ◦ Antimicrobial chemicals Some foods contain natural antimicrobial chemicals that inhibit growth of organisms responsible for spoilage Factors Influencing Growth of Microorganisms in Food Extrinsic factors ◦ Extent of microbial growth largely dependent on storage of food ◦ Microbes multiply rapidly in warm, oxygen-rich environments ◦ Extrinsic factors include Storage temperature Atmosphere Factors Influencing Growth of Microorganisms in Food Extrinsic factors ◦ Storage temperature Storage temperature affects rate of microbial growth Below freezing water availability is significantly decreased Water crystallizes and is unavailable halting microbial growth At low temperature (above freezing) enzymatic action is very slow or non-existent Results in inability of microbe to grow Factors Influencing Growth of Microorganisms in Food Extrinsic factors ◦ Atmosphere Presence or absence of oxygen affects type of microbial population Obligate aerobes cannot grow under anaerobic conditions Obligate anaerobes will grow in anaerobic conditions Including certain foodborne pathogens Microorganisms in Food and Beverage Production Acid produced in yogurt, cheese and pickled vegetables inhibit growth of many spoilage organisms and foodborne pathogens Fermentation historically important method of food preservation Microorganisms in Food and Beverage Production Lactic acid fermentations by lactic acid bacteria ◦ Tastes of yogurt, pickles, sharp cheeses and some sausages due to production of lactic acid by lactic acid bacteria Cheese, yogurt and other fermented milk products ◦ Milk is sterile in cow’s udder Rapidly becomes contaminated during milking and handling Lactic acid bacteria generally reside ON the udder ◦ Aesthetic features of milk change due to production of acid Causes milk proteins to coagulate or curdle Sours flavor Microorganisms in Food and Beverage Production Production of fermented milk products do not rely on naturally occurring lactic acid bacteria Starter cultures added to milk ◦ Strains carefully selected to produce desirable flavors and textures Starter cultures must be carefully maintained and protected against contamination Microorganisms in Food and Beverage Production Cheese production ◦ Can be made from milk of wide variety of animals Cow’s milk most common ◦ Cheeses classified as very hard, hard, semi-soft and soft Classification passed on percentage of water content Microorganisms in Food and Beverage Production Cheese production ◦ Cottage cheese easiest cheese to make Pasteurized milk inoculated with starter culture Culture causes milk proteins to coagulate Coagulated proteins called curd Curd heated and cut into small pieces to facilitate drainage of liquid waste Waste termed whey Microorganisms in Food and Beverage Production Cheese production ◦ Most other cheeses undergo further microbial processing termed ripening or curing Cottage cheese is unripened ◦ Enzyme rennin is added to fermenting milk to hasten protein coagulation ◦ Curds salted after whey is separated and pressed and ripened to encourage changes in texture and flavor Ripening can take weeks to years Longer ripening produces more acidic sharper cheese Certain organisms produce certain characteristics » Propionibacterium shermanii Swiss cheese » Penicillium roquefortii Roquefort, and gorgonzola Microorganisms in Food and Beverage Production Yogurt ◦ Pasteurized milk is concentrated slightly then inoculated with starter culture ◦ Mixture is incubated for several hours at 40° C 45° C for several hours Thermophilic bacteria grow rapidly at higher temperatures Produce lactic acid and other end products Contribute to flavor ◦ Controlled incubation ensures proper levels of acid and flavor compounds Microorganisms in Food and Beverage Production Acidophilus milk ◦ Sweet acidophilus milk retains flavor of fresh milk because it is not fermented Culture is added immediately before packaging Bacteria are added for purported health benefits Prevent and reduce severity of some diarrheal diseases Microorganisms in Food and Beverage Production Pickled vegetables ◦ Pickling originated as way to preserve vegetables Particularly cucumbers and cabbage ◦ Pickling uses naturally occurring lactic acid bacteria residing on vegetables Unlike fermentation of milk products which relies on starter culture Microorganisms in Food and Beverage Production Fermented meat products ◦ Traditionally were produced by letting small numbers of lactic acid bacteria to multiply to dominance Natural fermentation of meat inherently risky Incubation that initiates fermentation can support growth and toxin production of pathogens » Clostridium botulinum and Staphylococcus aureus Microorganisms in Food and Beverage Production Alcoholic fermentations by yeast ◦ Some yeasts ferment sugars to produce ethanol and carbon dioxide ◦ Yeasts are used to make variety of alcoholic beverages as well as vinegar and bread Alcoholic beverages include Wine Beer Distilled spirits Microorganisms in Food and Beverage Production Wine ◦ Product of alcoholic fermentation of naturally occurring sugars in juices of fruit Most commonly grapes ◦ Commercially made wine produced by crushing selected grapes Stems are removed and solids collected Entire grape used in red wines Juice only used in white wines Solids removed after one day and juice fermented to produce rose wines Microorganisms in Food and Beverage Production Wine ◦ Fermentation must be carefully controlled to ensure proper reactions ◦ Sulfur dioxide is added to inhibit growth of natural microbial population These convert alcohol to acetic acid (vinegar) and most responsible for spoilage ◦ Fermentation process is initiated by addition of selected strains of yeast ◦ At completion of fermentation wine siphoned several times to separate juice from sediment ◦ Wines then aged in oak barrels ◦ Wine is filtered for clarification then bottled Microorganisms in Food and Beverage Production Beer ◦ Production of beer is multistep process Designed to breakdown starches in grain to produce simple sugars Sugars are fermented ◦ Yeast lack enzymes to convert grains to alcohol Malted barley (malt) contains enzymes ◦ Malt and starch, sugars and other adjuncts soaked in warm water Termed mashing Enzymes in malt act on starches converting to fermentable starches ◦ Spent grains removed Remaining liquid called wort Microorganisms in Food and Beverage Production Beer ◦ Hops are added to wort Gives beer distinct bitter taste Also has natural antimicrobial substances ◦ Hops/wort mixture boiled Extract flavor of hops Concentrate wort Inactivates enzymes and precipitates proteins ◦ Wort centrifuged to remove solids and cooled ◦ Brewer’s yeast added to initiate fermentation Bottom fermenters clump and sink to bottom of fermentation tank Produces lager beers Top fermenters distributed throughout Produces porter and stout beers Microorganisms in Food and Beverage Production Distilled spirits ◦ Fermentation process nearly same as beer Wort is not boiled Degradation of starch continues through fermentation ◦ When fermentation is complete ethanol is purified and distilled ◦ Different types of spirits made with different substrates Rum fermentation of molasses Scotch whiskey fermentation of barley the aged Tequila fermentation of agave plant Microorganisms in Food and Beverage Production Vinegar ◦ Aqueous solution of at least 4% acetic acid ◦ Product of oxidation of ethanol ◦ Strictly aerobic process Fermenting bacteria are obligate aerobes ◦ Organisms can tolerate high concentration of acid ◦ Vinegar generator produces available oxygen to hasten oxidation Sprays alcohol on biofilm of acid bacteria on wood chips Alcohol trickles down and is oxidized by bacteria Microorganisms in Food and Beverage Production Bread ◦ Bread rises due to carbon dioxide produced through fermentation of sugars by baker’s yeast Any alcohol produced evaporates during baking ◦ Characteristic flavor of sour dough bread due to the addition of lactic acid bacteria to bread making ingredients Food Spoilage Food spoilage encompasses any undesirable change in food ◦ Spoiled food is generally not harmful Spoiled food considered unsafe because high numbers of spoilage organisms indicate foodborne pathogen may be present Food Spoilage Common spoilage bacteria ◦ Wide range of bacteria important in food spoilage • Pseudomonas can metabolize a wide variety of compounds ◦ Psychrophilic organisms can multiply in refrigerator Most common genera include – Erwinia – Acetobacter – Alcaligenes ◦ Endospore forming organisms can survive cooking and in some cases canning processes Prevalent spore formers include – Clostridium species – Bacillus species Food Spoilage Common spoilage fungi ◦ Wide variety of fungi spoil foods Some of the most common include – Rhizopus – Alternaria – Penicillium – Aspergillus – Botrytis ◦ Fungi grow readily in acidic low-moisture environments Foodborne Illness Commonly referred to as food poisoning ◦ Occurs when a pathogen or its toxin is consumed ◦ Consumers must employ sound preserving, preparation and cooking techniques to avoid hazards of food products ◦ Estimated millions of cases of food poisoning occur each year Vast majority could have been prevented Foodborne Illness Food intoxication ◦ Illness resulting from consumption of an exotoxin produced by organisms growing in food product When food is ingested it is the toxin responsible for illness not organism ◦ Common causes of foodborne intoxication are • Staphylococcus aureus • Clostridium botulinum Foodborne Illness Staphylococcus aureus ◦ Produces toxin that causes nausea and vomiting ◦ Thrives in moist, rich foods in which other organisms have been killed or inhibited Survives well in unrefrigerated foods with high salt content ◦ Source of S. aureus generally human carrier Organism is inoculated into food during preparation Food left at room temperature allows organism to grow and produce toxin Toxin is heat stable and not inactivated by cooking Foodborne Illness Botulism ◦ Paralytic disease caused by ingestion of a neurotoxin Produced by Clostridium botulinum ◦ Growth of organism or production of toxin may not result in changes in taste or appearance of food ◦ Canning process designed to destroy endospores Processing errors can allow germination of endospores Errors extremely rare in commercial canning Home canned foods should be boiled for 10 to 15 minutes immediately before consumption Heat destroys toxin Foodborne Infection Foodborne infection requires consumption of living organisms Symptoms do not appear for at least one day after ingestion ◦ Major symptom usually diarrhea ◦ Thorough cooking of food immediately before consumption will kill organisms Prevent infection ◦ Foodborne illness commonly caused by • Salmonella • Campylobacter • Escherichia coil O157:H7 Foodborne Infection • Salmonella and Campylobacter ◦ Commonly associated with poultry products ◦ Inadequate cooking can result in foodborne infection ◦ Cross-contamination can result in transfer of pathogens to other foods Cutting boards and knives often become contaminated Foodborne Infection • Escherichia coil O157:H7 ◦ Causes bloody diarrhea ◦ Sometimes develops into hemolytic uremic syndrome (HUS) Life threatening – E. coli O157:H7 responsible for several large food poisoning outbreaks ◦ Ground meats are troublesome source of foodborne infection ground meat should be cooked thoroughly through Food Preservation Preventing growth and metabolic activities of organisms that cause spoilage and foodborne illness preserves food quality Preservation methods include ◦ Canning ◦ Pasteurization ◦ Cooking ◦ Refrigeration ◦ Freezing ◦ drying,/reducing water availability Food Preservation Canning ◦ Destroys all spoilage and pathogenic organisms ◦ Low acid foods use steam under pressure to destroy endospores Acidic food methods not as stringent Spore forming bacteria can’t grow or produce toxin in high acid environment Pasteurization ◦ Heating foods under controlled conditions at high temperatures for short periods Reduces number of spoilage organisms Does not alter taste of food significantly Food Preservation Cooking ◦ Can destroy non-spore forming organisms ◦ Alters characteristics of food ◦ If heat is uneven some organisms may survive in undercooked portion of food Refrigeration ◦ Preserves food by slowing growth rate of spoilage organisms Many organisms unable to multiply in low temperatures Food Preservation Freezing ◦ Stops microbial growth Water unavailable due to ice formation ◦ Portion of organisms remaining can grow when food is thawed Drying/reducing water availability ◦ Inhibits microbial growth by decreasing available moisture Molds may grow eventually Section One: Basics of Food Microbiology Chapter 9: Spores and their significance Dr. Ali Salman Bin Thani Spores in the food industry Diseases and spoilage caused by spore formers are usually associated with thermally processed foods Three species of spore formers are producing toxins: 1. Clostridium botulinum 2. Clostridium perfringens 3. Bacillus cereus Other spore formers are involved in food spoilage Both groups are important in food industry and contribute to food borne illness and spoilage of low acid foods (equilibrium pH ≥ 4.6) Dr. Ali Salman Bin Thani Spores in the food industry low acid foods (equilibrium pH ≥ 4.6): Packaged in can, bottles, or other hermetically (vacuum) sealed containers Other spore formers include: 1. Cause spoilage of high acid foods, equilibrium pH < 4.6 2. Pschrotrophic spore formers cause spoilage of refrigerated foods 3. Fungi producing heat resistant ascospores and cause spoilage acidic foods Dr. Ali Salman Bin Thani Low acid canned foods Low acid canned food is defined by FDA and USDA as food items with final pH > 4.6 and water activity (aw) of > 0.85 Low acid foods are packaged in hermetically sealed containers and are heat processed to achieve commercial sterility Commercial sterility: uses heat to inactivate food borne pathogens as well as any spoilage microorganisms that can grow in the food under normal non-refrigerated conditions Dr. Ali Salman Bin Thani Low acid canned foods Other factors could be used to achieve commercial sterility: Preservation e.g., acidification or lowering aw These are usually combined to reduce heat treatments All of these methods are applied to achieve one goal, inactivation of the Clostridium botulinum spores Dr. Ali Salman Bin Thani Low acid canned foods In thermal processing, two values are used to describe thermal inactivation 1. The D value is the time required for a 1log reduction in viability of a microbial population (a 1-log reduction equates to killing 90% of the population ❖ The D value represents the resistance of an organism to a specific temperature Dr. Ali Salman Bin Thani Low acid canned foods 2. The z value is the temperature change required to change the D value by a factor of 10 ❖ The z represents the relative resistance of an organism to inactivation at different temperatures Dr. Ali Salman Bin Thani Low acid canned foods Generally, low acid foods in hermetically sealed containers are heated to achieve 3 to 6 min at a temperature of 121°C (250°F) or equivalent at the coldest spot of the food This ensures the inactivation of most heat resistant Clostridium botulinum spores with a D121°C of 0.21 min and a z of 10°C (18°F) Dr. Ali Salman Bin Thani Bacteriology of sporeformers of public health significance Three species of sporeformers are involved in foodborne illness: 1. C. botulinum 2. C. perfringens 3. B. cereus Dr. Ali Salman Bin Thani Bacteriology of sporeformers of public health significance C. botulinum: Considered the principal microbial hazard in heat processed vacuum packed foods and in minimally processed refrigerated foods The bacterium is a gram positive, anaerobic, spore forming bacilli that obtain energy by fermentation 1. Dr. Ali Salman Bin Thani Bacteriology of sporeformers of public health significance C. botulinum: The species of C. botulinum are heterogeneous and produce antigenically distinct toxins A through G Type I: mesophiles, produce heat resistant spores and make proteases that cause overt spoilage Type II: low temperature growers, with spores less heat resistant and are nonproteolytic 1. Dr. Ali Salman Bin Thani Bacteriology of sporeformers of public health significance C. perfringens: It is widespread in soils and in the intestine of human Grows well in high protein foods such as meat Two classes of spores are produced, heat resistance and heat sensitive 2. Dr. Ali Salman Bin Thani Bacteriology of sporeformers of public health significance B. cereus Can produce heat-labile enterotoxins causing diarrhea Or produce heat stable toxins causing emesis (vomiting) 3. Dr. Ali Salman Bin Thani Spoilage of acid and low acid canned and vacuum packaged foods by sporeformers Heat resistance fungi: Cause spoilage of acidic foods e.g., fruits Thick wall ascospores of heat resistance fungi can survive heating at ≥ 85C for 5 minutes Known heat resistance fungi include: Neosartorya and Talaromyces These are involved in producing mycotoxins Control of foodborne pathogenic fungi uses heat, aw and oxygen manipulation, plus application of antimycotic agents Dr. Ali Salman Bin Thani Spore biology and structure Seven layers: exosporangium, coat, outer membrane, cortex, germ cell wall, inner membrane, and core Underlying the exoporium is the spore coat, which protects the spore cortex from attack by lytic enzymes The outer spore membrane helps keep the spore impermeable to small molecules Dr. Ali Salman Bin Thani Spore biology and structure The cortex is made of peptidoglycan which differs from the peptidoglycan of vegetative cells by the presence of dipicolinic acid DPA DPA in spore cortex is involved in dehydration of the spore core and much of spore resistance The germ cell wall is between the cortex and the inner membrane The structure of the germ cell wall is identical to its counterpart in vegetative cells Dr. Ali Salman Bin Thani Spore biology and structure The inner spore membrane structure is similar to that found in vegetative cells “phospholipids” The spore core contains: DNA, ribosomes, enzymes, DPA and divalent cations The spore core contains unique molecules required for formation of the spore; large pool of small acid soluble proteins (SASP) These comprises 10 to 20% of spore proteins SASPs are found bonded to spore DNA Dr. Ali Salman Bin Thani Spore biology and structure Water content of the spore compared to vegetative cells: Vegetative cells have 4 grams of water per gram of dry weight Spore core has only 0.4 to 1 grams of water per gram of dry weight The core’s low water content is responsible for spore dormancy and spore resistance Dr. Ali Salman Bin Thani The ASAP molecules These play important role in spore resistance The binding of these proteins to DNA render it resistant to chemical and enzymatic cleavage, e.g., the DNA backbone is saved from ultraviolet (UV) light by altering the DNA’s photochemistry Dr. Ali Salman Bin Thani Molecules present in spores Many macromolecules present in the vegetative cells are absent in spores: amino acids nucleotide biosynthetic enzymes Small molecules such as high energy compounds e.g., deoxynucleoside triphosphates, and coenzyme A (acyl-CoA) are present in very low numbers Enzyme-substrate pairs are stable for months to years in the spore core, however, they degrade in 15 to 30 min after germination Dr. Ali Salman Bin Thani Spore resistance Spore resistance is due to three factrs: 1. Spore core dehydration 2. SASP 3. impermeability Dr. Ali Salman Bin Thani Spore resistance Both core dehydration and ASAP are important to overcome the following stress conditions: Freezing and desiccation: this process can cause DNA damage and mutagenesis. However, the DNA is protected by the ASAP Pressure resistance: spores are killed more rapidly at lower pressures than at higher pressures. This is because spore germination is promoted by lower pressures but not by higher pressures Thus the spores are allowed to germinate by lower pressures and then are killed Spore resistance Radiations resistance: spore uses the core dehydration to prevent DNA damage Chemical resistance: chemical resistance is maintained by the impermeability of the spore to different chemical agents Spore heat resistance: spores of thermophiles are more heat resistant than spores of mesophiles, and spores of the same strain prepared at various temperatures are most heat resistant when prepared at the highest temperature The spore resistance to heat is due to two factors; alpha/beta type SASP and core dehydration Dr. Ali Salman Bin Thani The cycle of sporulation and germination Three steps: Sporulation: unequal cell division producing the forespore and the sporangium, the later will engulf the spore forming the endospore Activation: induction usually by heat and involves addition of nutrients “germinant” Germination: lose of the DPA and SASP Outgrowth: marked by cell ability to start synthesis of macromolecules and commence of cell division Dr. Ali Salman Bin Thani