KYADONDO TECHNICAL INSTITUTE P.O.BOX 5633 DEPARTMENT OF TECHNICAL STUDIES AND CIVIL ENGINEERING END OF SEMESTER ONE, YEAR ONE INDUSTRIAL TRAINING REPORT BY NATOLO JOHN INDEXNO: UBT416/2022/T/C/M/366 AT STEEL YARD CONTRACTORS COMPANY LIMITED AN INDUSTRIAL TRAINING CARRIED OUT AT KYADONDO TECHNICAL INSTITUTE A PROJECT SUBMITTED TO UGANDA BUSINESS AND TECHNICAL EXAMINATIONS BOARD AS PARTIAL FULLFILMENT IN THE REQUIREMENTS FOR THE AWARD OF A NATIONAL DIPLOMA IN CIVIL ENGINEERING JULY-AUGUST 2022 Field supervisor Name………………………. Signature……………………….date………………………. DECLARATION I NATOLO JOHN declare that the work submitted in this report is original and that has never been submitted in any institution for any academic award. NAME………………………………………………………………………………………………… SIGNATURE………………………………………………………………. DATE…………………………………………………………………. ACKNOWLEDGEMENT I thank the following for their immeasurable guidance, direction and assistance that they offered to me in the due course of the training. Am grateful to my fellow students of building and construction with whom I discussed and gave me more of the ideas on how to do certain things as far as construction of building is concerned during our industrial training. Am thankful to Engineer SIMON under whom I was working for his time offered to me as he discuss for many questions I asked him. My grate appreciation also goes to Engineer KUTOSI DERICK who tirelessly signed our log books every day My grate appreciation also goes to the staff and the entire management of STEEL YARD CONTRACTORS LIMITED for allowing me to do my training from their company. ABSTRACT Am very interested in knowing how to use steel columns and T-section steel bars to make up a frame for the building and after identifying that STEEL YARD CONTRACTORS COMPANY LIMITED uses the same material to make up building frames which is the new rising and dominating construction technology for building houses, I placed my letter in their company and to my luck and prayer I was given space when they sent my acceptance letter to my school. The internship was concentrated on construction of a two floor staled residential building. Before I went for industrial trainning I would imagine how these metals are assembled to end up with a strong and firm building and I would ask the teacher and he explains to me how they even fix timbers in the T-section steel bars but I wouldn’t become convinced until I participated in doing it practically during industrial training. During this training, many queries in my mind were answered because some of these queries I got their answers my self as I did practically many tasks to find out on my own. The objectives of the training was to find out and to learn all that transpires throughout the construction of a house the challenges faced and how to solve such challenges. There is still a lot to discover and other methods of building can me improved and innovation is still required. This has given me much motivation and hope in taking a career in civil engineering. DEDICATION Am dedicating this book to my parents Mrs. NASAGA AGNES and Mr. NATOLO GEORGE for moral and financial support they offered to me in the process of making this industrial training report book. I am also dedicating this book to the entire community of civil Engineering at KYADONDO TECHNICAL INSTITUTE for being corporative at any time of need PREFACE About industrial training Industrial training is a period that the college accounts their students to practice what they studied for the academic year into practice. Students are allowed to go into companies, factories and workshops at the end of a year of study to convert theoretical skills gained into real practice. This equips the students with skills and knowledge on how to operate different machines, how to use different tools, equipment and exposure to practical world. I therefore thank Uganda Business and Technical Examinations Board (UBTEB) for giving us this opportunity of having industrial training in their syllabus. APROVAL This is to certify that ………………………… has done his industrial training under my supervision Name………………….. Signature……………………Date…………. Supervisor TABLE OF CONTENT CHAPTER ONE 1.1 INTRODUCTION……………………………………………………………………………………………………………………………….i CHAPTER TWO 2.1 CONSTRUCTION OF TWO FLOOR FLAT RESIDENTIAL HOUSE……………………………………………………………ii 2.2 MERITS OF CONSTRUCTING A HOUSE…………………………………………………………………………………………….iii 2.3 QUANTITIES OF BILLS………………………………………………………………………………………………………………………iv 2.5 EQUIPMENTS USED…………………………………………………………………………………………………………………………vi 2.6 MERITS AND DEMERITS OF USING HOLLOW BLOCKS……………………………………………………………………….vii CHAPTER THREE 3.1 SITE PREPARATION………………………………………………………………………………………………………………………….viii 3.2 ESTABLISHMENT OF PROFILE BOARDS……………………………………………………………………………………………viiii 3.3 SETTING OUT………………………………………………………………………………………………………………………………….X CHAPTER FOUR 4.1 SETTING OF BASES FOR COLOMNS………………………………………………………………………………………………..xi 4.2 PLINTH WALL…………………………………………………………………………………………………………………………………xii 4.3 BACK FILLING…………………………………………………………………………………………………………………………………xiii 4.4 HARD CORE……………………………………………………………………………………………………………………………………xvi 4.5 BLIND LAYER………………………………………………………………………………………………………………………………….xvii 4.6 TERMITE TREAT…………………………………………………………………………………………………………………………….xviii 4.7 FLOOR PREPARATION……………………………………………………………………………………………………………………xviiii 4.8 SITE CONCRETE……………………………………………………………………………………………………………………………..xx 4.9 CURING………………………………………………………………………………………………………………………………………….xxi CHAPTER FIVE 5.1 LESSIONS LEARNT……………………………………………………………………………………………………………………….xxii 5.2 SKILLS OBTAINED……………………………………………………………………………………………………………………….xxiii 5.3 CHALLENGES…………………………………………………………………………………………………………………………….xxvi 5.4 SOLUTIONS………………………………………………………………………………………………………………………………xxvii 5.5 PRECAUTIONS AND SAFETY…………………………………………………………………………………………………….xxviii CHAPTER SIX 6.1 RECCOMANDATION………………………………………………………………………………………………………………..xxviiii 6.2 CONCLUTION………………………………………………………………………………………………………………………….xxx 6.3 APENDEX………………………………………………………………………………………………………………………………..xxxi 1.0 CHAPTER ONE 1.1INTRODUCTION As a partial fulfillment of the requirement for the award of National Diploma in Civil engineering the student must at least undergo two months of industrial training in any industry, company, factory or workshop. The industrial training begins from 16th 2022 to 1st July 2022. All students of National Diploma in Civil Engineering of UBTEB have executed the system which is giving the entire UBTEB students who are doing the industrial training two times credit. Industrial Training is an Industrial based learning experience that gives students hands on experience of practical work they are most likely to encounter in the field after their graduation from College. More so, Industrial Training gives a “work experience” to students so that they can prepare in advance on how to handle some of those challenges they are likely to meet in the field since most of the challenges won’t be new to them.Because they will have been encountered them already during the Industrial Training. During this period, students are posted to different industries ranging from small scale to big scale where they undertake industrial training and well-structured training that poses a challenge to them for better skills. Being aware of the industrial training importance, the trainee intended to acquire skills in different stages of construction of a house from STEEL YARD CONTRACTORS COMPANY LIMITED. 1.2 Industrial Training objective Industrial Training plays major role is equipping trainees with practical and innovation skills as far as civil engineering is concerned in daily life. The following are objectives that are expected to be achieved during industrial training 1.3 Objectives of the industrial training To train the student to acquire practical and innovation skills in the field of work. To enable the trainees, understand how organization and companies operate. To enable the student to explore employment opportunities. To fulfill the program of government of training with production which will help the students to be self employed. 1.4 Importance of industrial training to students The main important of industrial training is to expose the students to the field of work within an industrial environment before they are fully employed. It also helps in equipping trainees with necessary practical skills, moral ways of working with others, time management, relating the theoretical knowledge with real practical in the field. 2.0 CHAPTER TWO 2.1 CONSTRUCTION OF TWO FLOOR FLAT RESIDENTIAL HOUSE Construction is the art of establishing a structure. It is the process of putting up a structure like a building, road, airport, dams It involves different stages and these are: Identification of the site These is where the client develops an idea to construct a structure and he looks for the suitable place where the structure will be established called a site Planning This involves usage of different approaches in presence of experts to come up with the appearance of the structure, quantity of material to be used, the quantity of labour that will be required through professionals like architect quantity surveyor and a contractor. It also involves site drawings like ground floor plan, first floor plan Preparation of site drawings This involves drawing of location maps, house plans, architectural drawings, cross sections and longitudinal sections, roof plan Documentation This involves collection of documents from local authorities, verification note for the plan, contract documents Commencement of work This involves levelling where applicable, setting out up to the conclusion of the job 2.2 Advantages of construction of a house To the client To satisfy his desires It is a spending unit since somepeople show off their riches by constructing a house To provide shelter To the community Provision of employment opportunities to people hence improving their standards of living Development of the area for example some road are constructed purposely for bringing material to the site but ends up becoming a public road 2.3 PROCEDURES TAKEN WHILE CONSTRUCTING A HOUSE Site surveying o This involves visiting the site before commencement of work 2.3 Preparation bill of quantities This involves totaling all the amounts of money that Will be for the whole project Site clearance Site stripping Setting out Foundation excavation Excavation of footings for columns Setting of bases for columns Foundation concreting Plinth walling Back filling Compaction Hardcore Blinding Termite treatment Laying of DPC Laying BRC Casting of slab Levelling Curing Setting out block work Partitioning of the house into walls and measuring of dimensions for doors Construction of walls Dimensioning for windows Construction up to beam level Formwork for beams and lintels Casting of concrete for beams and lintels Construction of the over beam Roofing Shuttering Making finishes 2.4 MATERIALS USED Cement Clay bricks Hollow blocks I-section Metallic columns T-section steel bars 4*4” timbers Wire mesh Hardcore Steel bars BRC Water 2.6 TOOLS AND EQUIPMENT WITH THEIR RESPECTIVE USES Setting out tools TOOL USES Pick axe For digging the foundation trench For driving pegs into the ground Mason hammer For driving nails into wood and timber Spade Hoe Shovel For scooping sand For mixing mortar For digging the foundation trench For mixing mortar For mixing sand and cement For scooping soil during back filling For scooping mortar For ensuring that the wall is upright For ensuring 90degrees at the corners For ensuring that the wall is straight For determining and comparing the levels by using water level system Trowel Plumb bob Builder’s square Builder’s line Horse pipe 2.5 EQUIPMENT USED Compactor (Jumper type) Revolving drum Poker/vibrator 2.6 ADVANTAGES AND DISADVANTAGES OF USING HOLLOW BLOCKS FOR BUILDING A HOUSE Advantages They are cost effective in relation to labour costs They are time saving They produce an upright wall when built with care because they have a plumbed surface They are time saving because walls are raised with in short time Disadvantages They are heavy to carry hence hectic to work with They have sharp edges which cut fingers hence being not friendly to users They are expensive to buy hence not being affordable to middle income earners 3.0 CHAPTER THREE 3.1 Site preparation Levelling The site was sloppy and the client was advised to hire a Bulldozer to level the site 3.2 Establishment of profile boards We hit pegs 2.5m apart starting from the corners of the line along which the building was to pass giving allowance of 1m from where the foundation was going to pass both along the length and the width. The pegs were surrounding the whole length and width We hit the eucalyptus profile boards on the hit pegs to enclose the whole space that will be occupied by the house 3.3 Setting out We hit a nail on the profile board along width one meter fro the one along length We hit another nail on the opposite profile board leaving the same distance from the one along length We tied a string moving along the length on the hit nail and we tightly stretched it to establish a baseline Atone end, we hit a nail on the profile board along the length leaving a distance of one meter from the one along the width and then we tied another string We then used a builder’s square to establish an angle of 90 at one end whereby one of my colleagues went to the opposite end with a string tied on the nail and I remained at the meeting point of the strings as I ensure the right angle through commanding my colleagues to move the string in or out until all the strings were flushing with the edges of the right angle builder’s square under the supervision of Engineer Mr.OJAMBO We repeated the same thing on another side of the house to get another right angle on the other side of the house by first measuring the length of the house We measured the width of the house on the profile board along with and we hit other nails on opposite sides and we tied a string on them to make up a rectangle 4.0 CHAPTERT FOUR 4.1 Setting of bases for columns We casted grade 20 concrete in the pad foundation of thickness 4” We then placed the strings along where the walls will pass both along the length and the width We then placed welded bases and we plumbed them to ensure their verticality. We then added concrete to the pad foundation until it was at the level of the trench for the pad foundation We did the same for all I-section columns with T-section bases untilall column bases were set up We then casted foundation concrete for the whole foundation We tied a wire mesh on the vertical part of the column bases for all bases to allow bondage with mortar 4.2 Plinth walling Using well burnt clay bricks, we built a plinth wall header bond with a mix of mortar of 1:4 cement to sand respectively while putting hoop iron wall pass for every two courses 4.3 Back filling We filled murram to almost half of the foundation depthas the first layer and we compacted using a jumper compactor machine We filled the second layer and we compacted again leaving one course of the plinth wall 4.4 Hardcore We filled hard core on top of murram of thickness 6” for the whole foundation and we compacted using a hammer 4.5 Blinding layer We blinded using sand to provide favorable surface for the DPM 4.6 Termite treatment o We mixed termite treatment chemical in water and we sprayed it on the whole surface over site 4.7 Floor preparation for over site concrete o o o o We then laid a black polythene DPM on the whole surface We then unrolled BRC Gauge 98 all over the surface of the site We then put spacers and we also tied the BRC on each other to make it firm The plumbers first placed the pipes 4.8 Over site concrete o We casted concrete all over the site of thickness 4” 4.9 Curing The following morning we poured sand over the surface of the concrete We then poured water on the surface to prevent effects of direct sunlight 5.0 CHAPTER FIVE 5.1 LESSONS LEARNT These metals are used to construct a house so I learnt how to construct such houses using steel columns and T-section steel bars We were very many people at the site and so olearnt how todeal with many people at the site I learnt how to relate with other people at the site I alsolearnt how to interprete a house plan from the field I learnt how to relate theory from school with practical work in the field and to experience site life of boarding at the site. I learnt how to relate with others at the site, I learnt how site people behave hence understanding how I can take them in case am the one running the site cin case of a mistake I learnt how to set up a building practically and I learnt how to build at different stages of construction as far as building a house is concerned. 5.2 Skills obtained I achieved a skill of interpreting the plan I obtained a skill of plumbing columns bases and columns at large I learnt how to fix timbers in T-section steel bars in preparation of floors I obtained a skill of using blocks on speed when they are accurate I obtained a skill of estimating work done by one mason per day because I frequently saw their work mine inclusive I obtained a skill of how to space timbers while making floor 5.3 Challenges faced • • • • • I faced a challenge of tough working conditions set by the client's representative who used to doubt our capacity until we proved to him that we can also do something without wastage of material I faced a challenge of sharp objects like BRC, nails, binding wires which would injure me while working with them I faced a challenge of strict supervision by Eng.Mr.Hamza who used not to allow me to go to buy breakfast I faced a challenge of cement wearing my skin I faced a challenge of fatigue due to working with out any resting time for all the time I spent in industrial training 5.4 Solutions to the challenges I used gloves to prevent cement from wearing my hands I requested for shifting from the current site to another one under the same company whose supervisors were friendly and cooperative with me and who allowed me to freely use the material as I do my hand on training I requested the foreman to allow me to always be free on Sundays and to reduce fatigue as it would be resting day 5.5 Safety precautions taken I put on helmet to protect me from falling debris most especially in times when work was moving on both on down and upper floors I put on safety shoes to protect me from sharp objects injuring my legs like nails, BRC remains, sharp wood I put on gloves to protect my fingers from effects of cement and blocks like wearing I would ensure that all sharp objects are not scattered to prevent accidents like cuts 6.0 CHAPTER SIX 6.1 Recommendations I recommend the introduction of industrial training at the end of every semester because it will equip enough skill in students as for me I can now manage to do many things at the like brick/block laying, plumbing columns, fixing timbers in T-section steel, fixing wireless, laying BRC so if there is enough time givento me I can get more skills beyond that I also recommend the school administration to always introduce students to the companies where they are to do their internship from to attract the attention of the engineers and foremen to help them accordingly I also recommend regular visits andsupervision by lecturers to avail themselves to students for some questions because most students take their teachers to be knowing much than anyone else and so if a question is answered by a teacher, it is understood more by the students 6.2 Conclusion I conclude by thanking the administration of steel yard contractors limited who allowed me to do my training from their company, cooperative to me and who have been helpful to me at anytime of need The training was so beneficial to me because it has grown in me a fruit tree which I will harvest through out my life because a skill is installed in someone and at no circumstance can it be removed from someone holding it. The training has helped me to gain friends from different parts of the country for example the Basamia from Busia and basoga which shows that I really enjoyed the training and it yielded only long term fruits and I will live to rememberEng.Mr. Simon for his kind heart and love for human race 6.3 Appendix 6.4 Reference ENGINEER MR. WAFULA SIM0N ENGINEER MR. OJAMBO ENGINEER MR. GALIWANGO HAMZA ENGINEER MISS. NAHURRA SHEILLAH ALL FROM STEEL YARD CONTRACTORS COMPANY LIMITED 6.5 Short forms and symbols used DPC- dumb proof course APC-anti proof course DPM- dump proof membrane “ -inches Mm – millimeters APC-Ant Proof Course