Introduction to Materials Science &Engineering Course Objective... Introduce fundamental concepts in Materials Science You will learn about: • material structure • how structure dictates properties • how processing can change structure This course will help you to: • use materials properly • realize new design opportunities with materials Chapter 1 - 1 LECTURES Lecturer: John Yirijor Office Hours: 1:30-4:30 am Tuesday 2:30-3:30 pm Wednesday (or by appointment) Time: Thursday 8:05-9:20 a.m. Activities: • Present new material • Take quizzes and midterms* *Make-ups given only for emergencies. Chapter 1 - 2 COURSE MATERIAL Required text: • Materials Science and Engineering: An Introduction W.D. Callister, Jr., 9th edition, John Wiley and Sons, Inc. (2007). Both book and WileyPlus (which includes the e-book) are needed. Required calculator: • Simple inexpensive scientific calculator with no memories, such as TI-30XA, required for exams and quizzes. Chapter 1 - 3 TEXTBOOK WEBSITE Text Website: http://www.wiley.com/college/callister • Additional Chapters (Chapters 19-23) • Complete solutions to selected problems • Links to other web resources • Extended learning objectives • Self-assessment exercises Chapter 1 - 4 What is Material Science and Engineering? vMaterials science qInvestigate the relationships be-tween the structures and properties of materials. qDesign/develop new materials vMaterials Engineering § create new products using existing materials § develop materials processing techniques Chapter 1 - Why are materials important? • Materials drive our society – Stone Age – Bronze Age – Iron Age • What is todays material age? • Silicon(Electronic materials) Age? • Nanomaterials Age? • Polymer Age? Chapter 1 - Why is it important for engineers to understand materials • Products/devices/components that engineers design are all made of materials. • To select appropriate materials and processing techniques for specific applications engineers must ü have the knowledge of materials properties and ü understand the structure property relationships Chapter 1 - Relationship Amongs Structure, Processing, & Properties • Properties depend on structure ex: hardness vs structure of steel Hardness (BHN) (d) 600 500 400 300 200 30 mm (c) (a) 30 mm 100 0.01 0.1 (b) 4 mm 30 mm Data obtained from Figs. 10.30(a) and 10.32 with 4 wt% C composition, and from Fig. 11.14 and associated discussion, Callister 7e. Micrographs adapted from (a) Fig. 10.19; (b) Fig. 9.30;(c) Fig. 10.33; and (d) Fig. 10.21, Callister 7e. 1 10 100 1000 Cooling Rate (ºC/s) proccessing) • Processing(e.g cooling rate of steel from high temp affects structure l (microstructure) •Structure in turn effects hardness Chapter 1 - 8 • Metals: Types of Materials – Strong, ductile – high thermal & electrical conductivity – opaque, reflective. • Polymers/plastics: Covalent bonding sharing of e’s – Soft, ductile, low strength, low density – thermal & electrical insulators – Optically translucent or transparent. • Ceramics: ionic bonding (refractory) – compounds of metallic & non-metallic elements (oxides, carbides, nitrides, sulfides) – Brittle, glassy, elastic – non-conducting (insulators) Chapter 1 - 9 The Materials Selection Process 1. Pick Application Determine required Properties Properties: mechanical, electrical, thermal, magnetic, optical, deteriorative. 2. Properties Identify candidate Material(s) Material: structure, composition. 3. Material Identify required Processing technique Processing: changes structure and overall shape ex tecnique: casting, ,doping, forming, joining, Heat treating. Chapter 1 - 10