PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 1 CLEAN DEVELOPMENT MECHANISM PROJECT DESIGN DOCUMENT FORM (CDM-PDD) Version 03 - in effect as of: 28 July 2006 CONTENTS A. General description of project activity B. Application of a baseline and monitoring methodology C. Duration of the project activity / crediting period D. Environmental impacts E. Stakeholders’ comments Annexes Annex 1: Contact information on participants in the project activity Annex 2: Information regarding public funding Annex 3: Baseline information Annex 4: Monitoring plan PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 2 SECTION A. General description of project activity A.1. Title of the project activity: Title of project activity: ES Bio Energy Wastewater Treatment and Energy Generation Project at Srakaew, PDD Version 1, December 14, 2008 A.2. Description of the project activity: 1. Purpose of the project activity, reduction of greenhouse gases ES Bio Energy Co., Ltd.(ESB) is planning a wastewater treatment system to operate for treating wastewater from ES Power’s Ethanol factory in Srakaew province in the Eastern part of Thailand. Instead of implementing an open lagoon, which would emit methane gas directly into the atmosphere, the proposed project intends to install a treatment system called anaerobic baffled reactor (ABR), which will digest most organic matter in the wastewater, thus dramatically reducing the amount of COD in the treated water. The project’s purpose is to prevent the release of methane into the atmosphere by capturing the produced biogas for utilization. The captured biogas will be used to generate steam in boilers, thus substituting heavy oil consumption and further reducing emissions. Therefore, the project will contribute to an environmentally and socially sustainable development of ethanol production at Eastern Sugar Power Co., Ltd. (ESP). 2. The review of project participants of the contribution of the project activity to sustainable development The proposed project is expected to activate sustainable development on the local, regional and national scale in several regards: Impacts prevention on the local and regional level - - - Usually the implementation of open lagoons to treat wastewater from ethanol factory creates an offensive smell and emits a lot of methane, Green House Gas, into the atmosphere. Applying digester or close system could capture produced biogas from wastewater, therefore, minimizing odor problem and Green House Gas emission. This could help improving the working standard of factory worker, employee, and the living standard of surrounding people. The efficiency of digester is higher and operate more stable compare to an ordinary open lagoon. The contamination in wastewater from production process using cassava could be reduced to meet the Thai industrial effluent standard. This after treated wastewater will be reused in the production process; therefore, there will be less amount of the water consumption for production process. In another line, the after treated wastewater from Molasses feedstock will be used for irrigation purpose, thus, will not contribute to an additional smell or harmful discharge to open water bodies. The captured biogas from digester will be utilized as an alternative fuel substituting approx. 7,590 tons of heavy oil to generate heat in boilers for the production process every year. The emission of local air pollutant from fuel burning will, therefore, be reduced. The treated sludge will be reused in the digester to enhance treatment efficiency of the system. The construction, operation and maintenance of the digester system will create additional PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 3 employment opportunities. More jobs (technicians, laborers) will be created compare with the open pond system. Impacts on the national level - Implementing a modern technology and produce biogas to substitute the use of heavy oil could help reduce the dependency on fossil fuel and reduce the needs of this fuel imports. The project activity serves the industrial pollution prevention scheme of the government 1 according to the 10th National Economic and Social Development Plan (NESDP) 2007 - 2011 . The NESDP focuses, amongst others, on the promotion on renewable energy, improving energy conservation, fighting air pollution and promoting eco-efficiency of the agro-industry of Thailand. On the global level, The project activity reduces emissions of greenhouse gases, primarily of methane. Sustainable development screen According to requirements of the Gold Standard Version 2, the project activity must be assessed against a matrix of sustainable development indicators. The contribution of the proposed project activity to the sustainable development of the country is based on indicators for the broad components of local/global environmental sustainability, social sustainability and development and economic and technological development. Table 1 summarizes the results of the sustainable development screen. The total indicator score of +5 reflects the positive anticipations of involved stakeholders. More comprehensive information on the results of the sustainable development screen, as well as the stakeholder consultations can be found in Annexes 5-6 of this document. Table 1: Evaluation of the project activity based on sustainable development indicators Component Indicators (example) Local/regional/global environment Water quality and quantity Air quality (emissions other than GHGs) Other pollutants: (including, where relevant, toxicity, radioactivity, POPs, stratospheric ozone layer depleting gases) Soil condition (quality and quantity) Biodiversity (species and habitat conservation) Sub total 1 Score –2 to +2 0 +1 0 +1 0 +2 The National Economic and Social Development Plan (NESDP) 2007 - 2011, National Economic and Social Development Board (NESDB), Office of the Prime Minister, Bangkok 2007 PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 4 Social sustainability and development Employment (including job quality, fulfilment of labour standards) Livelihood of the poor (including poverty alleviation, distributional equity, and access to essential services) Access to energy services Human and institutional capacity (including empowerment, education, involvement, gender) Sub total Economic and technological development Employment (numbers) Balance of payments (sustainability) Technological self reliance (including project replicability, hard currency liability, skills development, institutional capacity, technology transfer) Sub total +1 0 0 0 +1 +1 +1 0 +2 +5 TOTAL Remarks on Table 1: -2: Major negative impacts, i.e. where there is significant damage to ecological, social and/or economic systems that cannot be mitigated through preventive (not remedial) measures. -1: Very minor negative impacts, i.e. where there is a measurable impact but not one that is considered by stakeholders to mitigate against the implementation of the project activity or cause significant damage to ecological, social and/or economic systems. 0: No, or negligible impacts, i.e. there is no impact or the impact is considered insignificant by stakeholders. +1: Minor positive impacts +2: Major positive impacts The overall timeline of project implementations will be as follows: Item Description Date 1 August 2007 3 4 5 Advisory Services to Eastern Sugar Co., Ltd. referring CDM in future Ethanol factory on Greenfield (several meetings) Date of Board of Directors’ Meeting to venture into CDM projects Proposal from CDM Consultant Date of signing Agreement with ES Bioenergy Initial Stakeholder meeting 6 7 Second Stakeholder Meeting Global stakeholder hearing 2 Sept. 15, 2007 October 4, 2007 June 6, 2008 September 16, 2008 October 16, 2008 - PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 5 8 9 10 11 12 A.3. On site validation of PDD Date of signing ERPA with the buyer Date for start of construction at site Date of expected commissioning Date of commercial operation - Project participants: Name of Party involved (*) ((host) indicates a host Party) Private and/or public entity(ies) project participants (*) (as applicable) Private entity: Thailand (host) ES Bioenergy Co., Ltd. 78 Soi Kaptain Bush, New Road, Kwang Bangrak, Khet Bangrak, Bangkok 10500 Kindly indicate if the Party involved wishes to be considered as project participant (Yes/No) No Thailand has ratified the Kyoto Protocol on 28/08/02 A.4. Technical description of the project activity: A.4.1. Location of the project activity: A.4.1.1. Host Party(ies): A.4.1.2. Region/State/Province etc.: Thailand Srakaew province A.4.1.3. City/Town/Community etc.: Tambon Huajoad, Amphur Watthananakorn A.4.1.4. Details of physical location, including information allowing the unique identification of this project activity (maximum one page): The project site is located at Latitude 13.47° N and Longitude 102.11° E near highway number 33, approximately 236 km east of Bangkok in Srakaew province. The complete address is as follows: 279 Moo 1 Suwannasorn Road., Huayjoad, Watthananakorn, Srakaew, Thailand 27160 PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 6 Tel: 037-262233, 037-262244 Fax: 037-262242 33 Figure 1: Plant location in Thailand PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 7 A.4.2. Category(ies) of project activity: The project belongs to category 13: Waste handling and disposal as listed in the sectoral scopes for accreditation of operational entities. (http://cdm.unfccc.int/DOE/scopes.html#13) According to Gold Standard, the project activity is part of category A.1 Renewable Energy (Electricity, Heat) with the subcategory A.1.1.2 Biogas from waste water treatment projects. The project activity does not use Genetically Modified Organisms. A.4.3. Technology to be employed by the project activity: The project’s wastewater treatment system will consist of two anaerobic digesters of the type “anaerobic baffled reactor (ABR)” which was first developed in New Zealand by Waste Solutions Ltd. With this system the wastewater enters the ABR tank through the inlet structure, which directs the flow to the bottom of the first compartment. Due to the nature of wastewater under anaerobic conditions, a granulated sludge blanket is formed. As the wastewater flows up through the sludge blanket, the solids are trapped in the granulated sludge blanket where anaerobic bacteria consume the organics as food. The result is that a partially clarified effluent flows up over the baffle to the next compartment where the same action is performed. In each subsequent compartment, the effluent is clarified further until the final compartment in which the anaerobic effluent is relatively free of suspended solids and the BOD level is greatly reduced. Figure 2: Simplified layout of an anaerobic baffled reactor (Source: UNEP Train-Sea-Coast GPA) This ABR system will be adapted to specifically enhance the treatment efficiency of the wastewater from ESP ethanol factory. Thus it will be unique from other ABR systems. The produced biogas will be captured and conveyed via a pipe system from the digester to the boiler to generate steam for the ethanol production process. A flare will be installed as well. If at any time the produced biogas exceeds the demand, it will be flared. The ethanol production will utilize Cassava and Molasses as feedstock. PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 8 Cassava will be used as raw material for 7 months (210 days), with an approximate wastewater volume of 1,200 m3/day with 50,000 mg COD/l. The wastewater will be treated in an anaerobic baffled reactor (reactor #1) with a 90% COD reduction efficiency. After the reactor, the wastewater will undergo secondary treatment in a Sequential Batch Reactor (SBR) and tertiary treatment (reverse osmosis). The SBR consists of an aeration chamber with coarse bubble diffusers designed to impart dissolved oxygen to the effluent prior to discharge. The SBR is controlled by a process logic controller (PLC) that first aerates, then settles the wastewater under quiescent conditions, and finally discharges the supernatant to the media filtration system. The discharge structure is at a preset level and connected to a lamella clarifier, which is a settling tank with inclined plates to further reduce suspended solids. A blower is used to deliver atmospheric oxygen under pressure through the network of diffusers placed at the bottom of the aeration tank. With the SBR system, the wastewater will have less than 200 mg COD/l and the treated water after the reverse osmosis system (with less than 15 mg COD/l) will be reused in the ethanol production process. The sludge from the aerobic treatment will be pumped back into the mixing tank and thus recycled into the treatment system, with no sludge being removed. Molasses will be used as a feedstock for 4 months (120 days), with an approximate wastewater volume of 1,000 m3/day with 180,000 mg COD /l. An additional storage lagoon will be used to store some of the molasses wastewater and gradually release it to the reactor throughout the 210 days of cassava operation. However the two wastewater streams will remain completely separate, each treated in its own reactor. The wastewater will be treated in an anaerobic baffled reactor (reactor #2) as well, with a 70% COD reduction efficiency. Due to its significant remaining COD content, the treated water will be mixed with filter cake from the nearby sugar mill and lied out to dry for 45-60 days in a thin layer (thus the process is aerobic and will produce no methane emissions). The dried mixture will be distributed to local farmers as organic fertilizer thereafter. The biogas from the two ABRs will be captured and used as fuel to generate steam in boilers. Two fuel oil / bio-gas dual fuel boilers (fired tube) with an efficiency of about 89% will be used, so that fuel oil can be used in case of unexpected outages of the biogas system. Excess biogass will be combusted in an open flare. Table 2: Wastewater characteristics Parameter COD (mg/l) BOD (mg/l) pH Temperature (°C) Days of operation/yr COD removal efficiency Cassava 2,100 50,000 4 Approx. 82 210 90 2 % Molasses 1,000 180,000 4 Approx. 82 120 70% 2 Total organic material removal ratio of the lagoon at Korat Waste to Energy project was measured at 87.88%. The project applies a similar technology to treat ethanol wastewater from cassava feedstock. Cited in: PDD, Korat Waste To Energy Project. http://cdm.unfccc.int/UserManagement/FileStorage/8KIIP4K8B7CKT5X4RKAKZ4EVB8RKI PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 9 Figure 3: Aerial view of ESP factory and surrounding area in 2006, including 25 rais of ESB project area PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 10 Figure 4: Process layout of ESB wastewater treatment system PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 11 A.4.4. Estimated amount of emission reductions over the chosen crediting period: Year Annual estimation of emission reductions in tonnes of CO2e 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 92,018 92,018 92,018 92,018 92,018 92,018 92,018 92,018 92,018 92,018 Total estimated reductions (tonnes of CO2e) 920,177 Total number of crediting years 10 Annual average over the crediting period of estimated reductions (tonnes of CO2e) 92,018 A.4.5. Public funding of the project activity: Through the Ministry of Energy, ES Bioenergy applied for a loan from Krung Thai Bank of 50 million THB with the condition of maximum interest at 4%. The rest of the investment will be realized by shareholder loaning. No loans from international financial institutions (IFIs) are included. SECTION B. Application of a baseline and monitoring methodology B.1. Title and reference of the approved baseline and monitoring methodology applied to the project activity: ACM0014 – “Mitigation of greenhouse gas emissions from treatment of industrial wastewater” (Version 02.1 adopted at EB39) Tools used: - Tool for the demonstration and assessment of additionality (version 5) - Tool to determine project emissions from flaring gases containing methane (EB Meeting Report 28, Annex 13) - Tool to estimate the baseline, project and/or leakage emissions from electricity consumption (version 01) - Tool to calculate the emission factor for an electricity system (version 01) PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 12 B.2. Justification of the choice of the methodology and why it is applicable to the project activity: From the scenarios ACM0014 is applicable to, the proposed project falls under scenario 1: Table 3: Scenario applicable to the project Scenario 1 Description of the baseline situation The wastewater is not treated, but directed to open lagoons that have clearly anaerobic conditions. Description of the project activity The wastewater is treated in a new anaerobic digester. The biogas extracted from the anaerobic digester is flared and / or used to generate electricity and / or heat. The residual from the anaerobic digester after treatment is directed to open lagoons or is treated under clearly aerobic conditions (e.g. dewatering and land application). The baseline situation description applies to the project because: - As demonstrated in section B.4, anaerobic open ponds are the most likely scenario for the wastewater treatment in absence of the CDM project activity. The project activity description applies to the project because: - The project activity consists of installing an anaerobic digester to treat the wastewater from the Ethanol plant. - The collected biogas will be used to generate steam in boilers. Excess biogas will be flared in an open flare. Further applicability conditions laid out in ACM0014 are fulfilled by the project activity as detailed below: Table 4: Applicability conditions for scenario 1 of ACM0014 Applicability condition The average depth of the open lagoons or sludge pits in the baseline scenario is at least 1 m. Heat and electricity requirements per unit input of the water treatment facility remain largely unchanged in the baseline scenario and the project activity. Data requirements as laid out in this methodology are fulfilled. The residence time of the organic matter in the open lagoon system should be at least 30 days. Local regulations do not prevent discharge of wastewater in open lagoons. Project case The selected baseline scenario has an average lagoon depth of 6 m. Heat requirements remain unchanged. Required electricity does not change at a substantial amount (for details refer to section B.6.) Refer to the appropriate sections of this PDD. The residence time in the selected baseline scenario exceeds 30 days. In accordance with the Enhancement and Conservation of National Environmental PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 13 Quality Act of 1992 3 , discharge of wastewater to open lagoons is permitted. It is the most common way of treating industrial wastewater in Thailand. B.3. Description of the sources and gases included in the project boundary: The physical project boundary includes the emission sources and greenhouse gases as detailed in Table 5 below. Refer to 3 http://www.pcd.go.th/info_serv/en_reg_envi.html PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 14 Figure 4 above for an overview of the project boundary. Table 5: Sources and gases included in the project boundary Baseline Source Wastewater treatment processes or sludge disposal Gas CH4 N2O Included Excluded CO2 Excluded CO2 emissions from the decomposition of organic waste are not accounted for. CO2 Excluded Excluded as the baseline open lagoon system has an insignificant electricity demand. This is conservative. Electricity consumption / CH4 generation N2O Excluded Excluded Excluded for simplification. This is conservative. Excluded for simplification. This is conservative. CO2 Included CH4 N2O Excluded Excluded Thermal energy generation is included in the project activity. Excluded for simplification. This is conservative. Excluded for simplification. This is conservative. CH4 Included The treatment of wastewater / sludge under the project activity causes different emissions: (i) Methane emissions from the lagoons; (ii) Physical leakage of methane from the digester system; (iii) Methane emissions from flaring; CO2 Excluded CO2 emissions from the decomposition of organic waste are not accounted for N2O Included CO2 Included On-site CH4 electricity use N2O Excluded CO2 Excluded In case of projects that involve land application of sludge: although no land application of sludge is expected, it will be accounted for in case it does arise. Some additional electricity will be consumed from the grid due to the project activity. Excluded for simplification. This emission source is assumed to be very small. Excluded for simplification. This emission source is assumed to be very small. No fossil fuel consumption by the project. CH4 Excluded No fossil fuel consumption by the project. N2O Excluded No fossil fuel consumption by the project. Thermal energy generation Project Activity Wastewater treatment processes or sludge treatment process On-site fossil fuel consumption Excluded Justification / Explanation The major source of emissions in the baseline Excluded for simplification. This is conservative. PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 15 B.4. Description of how the baseline scenario is identified and description of the identified baseline scenario: The baseline scenario is determined according to the four steps laid out in ACM0014. Step 1: Identification of alternative scenarios The following are the identified realistic and credible alternatives for the treatment of the wastewater: W1. The use of open lagoons for the treatment of the wastewater; W2. Direct release of wastewaters to a nearby water body; W3. Aerobic wastewater treatment facilities (e.g., activated sludge or filter bed type treatment); W4. Anaerobic digester with methane recovery and flaring; W5. Anaerobic digester with methane recovery and utilization for electricity or heat generation (the proposed project activity without registration as a CDM project). As the proposed project activity is a Greenfield project, the W1 scenario was developed by according to the steps given in ACM0014. Details on this process and the resulting open lagoon design can be found in Annex 3. As the project includes heat generation for on-site usage, realistic and credible alternatives for heat generation are identified as follows: H1. Co-generation of heat using fossil fuels in a captive cogeneration power plant; H2. Heat generation using fossil fuels in a boiler; H3. Heat generation using renewable sources. Step 2: Eliminate alternatives that are not complying with applicable laws and regulations Regulations in Thailand prohibit the direct discharge of untreated wastewater into water bodies such as rivers and lakes, primarily through the Enhancement and Conservation of National Environmental Quality Act of 1992. Therefore, alternative W2 is not in compliance with local laws and regulations and is not further considered. Open lagoons, aerobic treatment and anaerobic digesters are in compliance with host country regulations and remain as possible alternatives. Step 3: Eliminate alternatives that face prohibitive barriers As required by ACM0014, step 3 from the “Tool for the demonstration and assessment of additionality” (version 5.1 EB39) is applied to eliminate alternatives that face prohibitive barriers. The following barriers are considered in the following analysis: a) Investment barriers b) Technological barriers c) Barriers due to prevailing practice d) Other barriers PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 16 W1: Anaerobic open lagoons are by far the least costly option, as little technology is required apart from excavating the ponds and installing pipes and pumps. In addition, the maintenance and operation costs incurred are also very low. Consequently, the majority of wastewater treatment systems in Thailand are open lagoons. Overall, there is no significant investment barrier and no associated investment risks. Anaerobic open lagoons are the prevalent wastewater system in Thailand and an adequate techonology (Metcalf&Eddy, 1991 4 ) and have been installed and operated for several decades. The Ministry of Industry in cooperation with the Ministry of Natural Resources and Environment have elaborated and promoted guidelines for open lagoon anaerobic systems as economic solutions with resulting nutritive waste water for irrigation 5 . The required technology is available locally and there is ample local expertise in design, construction and maintenance of such systems. Overall, no technological barriers are identified. W3: Aerobic systems require investment to purchase machinery such as aerators, sludge handling systems, mixing devices etc. Apart from these investment costs, operation is significantly more expensive than simple anaerobic lagoons, partly due to the vastly larger energy requirements when compared to anaerobic lagoons. In addition, the large amount of sludge produced and its disposal places further burden on the project operators. Since there is neither a legal requirement to implement such a system, nor any economic benefit, these barriers have even more weight. W4, W5: Closed anaerobic treatment digesters are not common practice in Thailand. Both the initial investment and the operation and maintenance costs are high, especially in comparison with open lagoons. There is little experience with biodigesters in general, and particularly in the Ethanol industry. Because of that, there is still considerable uncertainty about the long-term functioning of these systems and the amount of biogas that can be produced. Because of the very few examples of utilization of anaerobic digestion technology in Thailand, there is a lack of technical skills. This affects the construction, operation and maintenance of the project. Anaerobic systems require a certain degree of automation in the operation of the reactor which requires a significant skills upgrade. Additional training has to be provided and new staff to be recruited (e.g. biotechnologist/waste treatment specialist for the operation of the digester). Another risk stems from the uncertain political situation, which, if it deteriorates, may have a strong impact on the economy and the value of the Thai Baht 6 . Furthermore, since anaerobic open lagoons are the prevailing practice as well as by far the cheapest one, there is little incentive to change to another system. The tendency to stick to the prevailing practice also means that finding investors who are willing to invest in such a novel and unproven technology is difficult. Conclusion for wastewater treatment: Alternatives W3, W4 and W5 face significant barriers, in terms of investment, technology, and prevailing practice/managerial culture. W1 is the prevailing practice, is inexpensive and employs simple and proven technology, and therefore does not face significant barriers. 4 Wastewater Engineering: Treatment, Disposal, Reuse: Third Edition by George Tchobanoglous, Frank Burton, and Metcalf & Eddy (Paperback - 1991). 5 GTZ, Department of Industrial Works (1997). Environmental Management Guideline for the Palm Oil Industry. http://www.elaw.org/assets/pdf/th.palm.oil.industry.guidelines.pdf 6 http://www.economist.com/countries/Thailand/profile.cfm?folder=Profile-Economic%20Data and http://www.economist.com/world/asia/displaystory.cfm?story_id=11920648m , both accessed on Aug 16th 2008 PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 17 H1: The project participants wish to generate the heat required to drive the ethanol production process. Installing a cogeneration system would result in a more complex, costly and difficult to maintain installation. There is ample grid electricity available at the project location; therefore on-site generation of electricity is not necessary. If a turbine were installed to harness additional steam and steam leaving the production process, significantly more fuel would need to be burnt. Because only a larger cogeneration system makes economic sense, there would be an overcapacity of electricity generation. Therefore, the investment into cogeneration equipment is not justified and would not make economic sense for the project owner. H2: Generating heat with fossil fuels in a boiler is the least costly option and does not face any specific investment barriers. While the fuel price is high and may increase further, there is less economic uncertainty about the availability of fuel oil than there is about the regional availability of biomass. Therefore, using fossil fuels remains a more attractive choice. Using boilers with heavy fuel oils such as bunker oil C is the common practice in Thailand. The technology is widely available locally and there is a lot of experience in construction and maintenance of such systems. Consequently, no technological barriers are identified. H3: Renewable technologies such as solar power require especially high upfront costs and therefore face significant investment barriers. A credible alternative is biomass. However, biomass availability in the project’s region has decreased markedly in recent years. At the same time, biomass prices have hiked dramatically and several biomass power plants have been forced to shut down 7 . Rice husk prices have risen from about 400 THB/ton in 2002 to about 1200 THB/ton in mid-2008, and a further increase seems likely 8 . With the high uncertainty due to supply problems and high prices, investment in such a system carries too much risk and faces significant barriers. Conclusion for heat generation: All three alternatives face high and increasing costs of fuel. However, the fuel cost is especially prohibitive for H3 as there is only a limited supply of biomass available locally. Alternative H1 faces additional investment barriers as is it little suited for the situation at hand. H2 has the advantage of being the prevailing practice and having the lowest investment costs. Overall conclusion: Alternatives W3, W4 and W5 as well as alternatives H1 and H3 face significant barriers, technologically, economically as well as otherwise. The only remaining alternatives are W1 (the use of open lagoons for the treatment of the wastewater) and H2 (heat generation using fossil fuels in a boiler). Therefore, W1 and H2 are considered to be the baseline scenario. Step 4: Compare economic attractiveness of remaining alternatives As only one set of alternatives (W1 & H2) remains after step 3, no comparison of economic attractiveness is performed. 7 As relayed by Natee Sithiprasasana, CEO of A.T. Biopower Co Ltd in Thailand, the CDM project in Thailand to be issued CERs, plant operation would not be economically feasible anymore without revenue from CDM. 8 Matichon (Daily Newspaper), 10. March 2008, last accessed 1. September 2008 at http://www.matichon.co.th/prachachat/prachachat_detail.php?s_tag=02p0105100451&day=2008-0410&sectionid=0201 PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 18 B.5. Description of how the anthropogenic emissions of GHG by sources are reduced below those that would have occurred in the absence of the registered CDM project activity (assessment and demonstration of additionality): The “Tool for the demonstration and assessment of additionality” (version 05 EB39 Annex 10) is applied and updates Version 05.1 and 05.2 are considered to demonstrate and assess additionality of the project through the following steps: Step 1: Identification of alternatives to the project activity consistent with current laws and regulations Step 2: Investment analysis Step 3: Barrier analysis Step 4: Common practice analysis Step 1: Identification of alternatives to the project activity consistent with current laws and regulations Sub-step 1a: Define alternatives to the project activity: As detailed in section B.4, the realistic and credible alternatives for wastewater treatment are as follows: W1. The use of open lagoons for the treatment of the wastewater; W2. Direct release of wastewaters to a nearby water body; W3. Aerobic wastewater treatment facilities (e.g., activated sludge or filter bed type treatment); W4. Anaerobic digester with methane recovery and flaring; W5. Anaerobic digester with methane recovery and utilization for electricity or heat generation (the proposed project activity without registration as a CDM project). The alternatives for heat generation are as follows: H1. Co-generation of heat using fossil fuels in a captive cogeneration power plant; H2. Heat generation using fossil fuels in a boiler; H3. Heat generation using renewable sources. Sub-step 1b.: Consistency with mandatory laws and regulations: As detailed in section B.4, alternative W2 does not comply with local regulations and is therefore not further considered. Step 2: Investment analysis No investment analysis is performed, as per the tool, only a barrier analysis is used to demonstrate additionality. Step 3: Barrier analysis Sub-step 3a: Identify barriers that would prevent the implementation of the proposed CDM project activity: PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 19 The following are realistic and credible barriers that would prevent the implementation of the proposed project activity from being carried out if the project activity was not registered as a CDM activity: a. b. c. d. Investment barriers, other than the economic/financial barriers in Step 2 above Technological barriers Barriers due to prevailing practice Other barriers a. Investment barriers Cost-effective current practice: An open pond system is considered as the most economic attractive alternative for ES Bio Energy as it complies with all regulations and requires the least investment, operation and maintenance costs. In addition, open ponds provide for the most flexibility in case of future expansions and therefore minimize potential future investments. Very little investment is needed, and O&M costs are low. Size and transaction costs: Most biogas projects within the industrial sectors of Ethanol, Starch and Palm Oil Industry in Thailand, but not limited to these sectors are relatively small in terms of investment requirements (especially when compared to other power generation projects). Therefore, their transaction costs are relatively high. In addition these projects are considered to be high-risk investments by the financiers due to uncertainties of continued performance of the bio-technology and thus revenues and financial advantages in comparison to conventional and long-term approved technolohies have a higher risk. Nevertheless, most biogas energy projects require high capital investment compared with other mature conventional energy technologies in terms of generated fuel and output security 9 . Hence, biogas project developers face more difficulty in getting their projects financed. Similar projects in the palm oil industry have demonstrated that even when additional income is secured from the generation of electricity, investors view the generation and sale of electricity as marginal to the core business 10 . Fuel price uncertainty: The standard investment plan is based on constant fuel prices for heavy oil on recent high level. In case fuel prices decrease in the future from historically high values, competitive disadvantages could result for ES Bio Energy compared to competitors utilizing traditional fuels. Just recently fuel price decreased again back to the price of 2005, by -66%. b. Technological barriers First of its kind: Anaerobic digesters require technology that has only recently been available in Thailand and for which little long-term experience exists. Especially for the wastewater from ethanol plants from two different feedstocks, there is no prior experience with biodigesters, therefore the project is a first-of-its-kind project in Thailand. Quote from the supplier: "This is the first twin reactor system of this type to handle two different 9 Orathai Chavalparit (2006). Clean Technology for the Crude Palm Oil Industry in Thailand. PhD Thesis Wageningen University (Sept 2006). http://library.wur.nl/wda/dissertations/dis4003.pdf 10 United Nations Development Programme (UNDP)(2007). Generating Renewable Energy from Palm Oil Wastes. http://www.energyandenvironment.undp.org/undp/index.cfm?module=Library&page=Document&DocumentID=64 51 PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 20 - - - effluent streams from different ethanol feedstocks while remaining independent of one another and incorporating latent energy storage in a dedicated lagoon. It is the first of its kind as far as we are aware, anywhere in the world. The basic anaerobic reactor design, however, is similar to the Thai Agro Energy biogas system which treats effluent from an ethanol plant using molasses as a feedstock. We can supply an ABR project reference list". A similar technology, but not a twin reactor has been implemented in the “Korat Waste to Energy Project, Thailand”, March 2005 which is implemented in the Starch Industry has been registered already. Lack of trained staff and know-how: There is a lack of locally available know-how and a lack of skilled laborers for operation and maintenance 11 . The contractor installing the wastewater treatment system has qualified personnel but they are not available for full support services. Therefore, additional training has to be provided and new staff to be recruited (e.g. biotechnologist/waste treatment specialist for the operation of the digester). Lack of experience with ethanol wastewater in anaerobic digesters: The performance of the digester is influenced by numerous variables, such as the COD content and yeast, fibres and other solids contained in the wastewater13. Because no prior experience exists in applying the ABR with ethanol wastewater from two different feedstocks in Thailand, these variables pose a significant barrier. The digester performance is dependant on a biological system (bacteria) which is sensitive to the chemical composition and temperature of the wastewater. If any mismanagement or suboptimal operation of the system were to occur, the efficiency of treatment and the amount of generated gas could be lowered significantly. This poses the additional problem of a higher-than-anticipated COD count of the post-treatment wastewater and possible problems with its re-use or disposal. Altogether, the long-term stability of operation can therefore not be guaranteed, which poses a significant barrier. In comparison to the open ponds alternative, a sophisticated monitoring and control system is necessary, which must be skillfully operated to ensure the optimal operation of the treatment system. Risks regarding low biogas production: From the perspective of the installed boilers, there is the risk of unstable or lower than anticipated heating values of the produced biogas. The boilers need a minimum level of heating value for proper operation. The risk of non- or insufficient delivery of biogas led to the decision to install dual fuel boilers, being able to utilize heavy fuel oil in case there are problems with biogas delivery. c. Barriers due to prevailing practice Traditional management mindset: As wastewater treatment is not the core competence of ES Power, the plant owner has been skeptical to invest in such a new, untraditional approach (closed pond systems are not common practice in Thailand, also see below). Pond systems most common in the ethanol industry: Open ponds are the most common wastewater treatment system to treat wastewater from industrial activities in Thailand. For the nascent ethanol industry in Thailand, 9 out of 10 factories use open ponds 12 (and the digester projects is applying as CDM projects). It is very important to demonstrate successful cases in order to build confidence in biomass energy, both for the ethanol industry and for affected local communities. 11 Prasertsan, S.B. Sajjakulnukit (2006). Biomass and biogas energy in Thailand : Potential, opportunity and barriers. Renewable Energy 31 12 DIW, Devision 1, Mr.Sanae Sakornoi, 17.09.2008 PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 21 - Limited technology adoption in the host country: Overall, open ponds remain the most prevalent practice for wastewater treatment in Thailand. There is no successful digester system applied with two lines of wastewater from an ethanol factory in Thailand in order to demonstrate performance of digester or biogas production efficiency and real life time of such technology locally. d. Other barriers There is a significant risk that the amount of available wastewater will be lower than anticipated due to: - Market competition: Market competition as a result of an increased number of suppliers in the ethanol industry may result in lower prices of ethanol. This may in turn lead to lower ethanol production and therefore less wastewater at the project. - Material costs: Raw material cost is hiking, which may lead to an uneconomic production and a decrease of production or temporary halt of operation. 13 - Policy uncertainties: The uncertainty regarding the host country’s government policy and economy could effect to the amount of ethanol produced. Since year 2004, the government policy aims to introduce gasohol (gasoline mixed with ethanol) to the transportation sector in Thailand. The second phase, started in 2006, is to encourage an increase in gasohol consumption. Due to these policies there have been a total of 45 factories approved to produce ethanol with a total capacity of 10,875,000 liters/day. The first one is operating since 2004 and until now there are 11 factories operating with a capacity of 1,575,000 liters/day. A further 11 factories are under construction, with combined capacity of 2,400,000 liters/day 14 . The demand of gasohol however reached only 0.8 million liters/day (June, 2008) 15 . In addition, overall gasoline consumption decreased due to high oil prices and the promotion of Natural Gas Vehicles (NGV). This means that the growth of NGV and LPG consumption (up 20.5% during the first six months of 2008 16 ) was partly invading the market share originally planned for gasohol vehicles. If this trend continues, there may soon be an overcapacity of ethanol production and therefore, significant uncertainties regarding production volumes and amount of wastewater at the project site. Sub-step 3b: Show that the identified barriers would not prevent the implementation of at least one of the alternatives (except the proposed project activity): 13 Personal Interview with the Manager of Thai Ethanol Manufacturing Association. Thai Ethanol Manufacturing Association office. 14/08/08. 14 Ethanol factory licenses list and production capacities. http://www.dede.go.th/dede/index.php?id=172, accessed 13/08/08 15 Amount of gasohol consumption per month for the years 2004-2008. http://www.dede.go.th/dede/fileadmin/usr/bers/gasohol_2008/2-510722_Monthly_selling_gasohol_47_51.xls, accessed 13/08/08 16 Energy Policy & Planning Office, Ministry of Energy, Thailand, Nation Channel. http://breakingnews.nationchannel.com/read.php?newsid=333839&lang=&cat=business, accessed 13/08/08 PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 22 As shown in section B.4, the identified barriers do not affect alternatives W1 and E2. The use of open ponds for wastewater treatment and the use of fossil fuel fired boilers for heat generation are well-established practice in the host country, which clearly demonstrates that their implementation would not be prevented by the identified barriers. Step 4: Common practice analysis Sub-step 4a. Analyze other activities similar to the proposed project activity The proposed project is “first of its kind” in both in Thailand and in the industrial sector referring technology application, even though parts of the technology, but not exactly the same have been applied in other industrial sectors, but all of them are applying for CDM due to investment and technology barriers. The ethanol industry is still relatively new to Thailand and many plants have not started operation yet. Just thirteen plants started operation within the last 4 years (2004-2008) of which 4 have installed anaerobic digester, each of them with different technology from different supplier. The remaining 9 factories are still operating traditionally open lagoons. Thailand already gave licenses for 45 plants with expectation of operation of all of them within the next 4 years. Nine of these are under construction. In the following the above generic additionality tests has been complemented with an analysis of the extent to which the proposed project type (e.g. technology or practice) has already diffused in the relevant sector and region. This certain technology as applied in this project activity has not been diffused in Thailand at all. In a few starch factories ABR covered lagoons are implemented but in different configuration and for one feedstock only. All existing systems independent from technology are not old enough to prove long-term experiences on the functionality and life-time of this technology. The ABR systems are less technically sophisticated systems in comparison to other anaerobic digester types used in the agro-industrial waste water treatment, such as complete stirred tank reactors or UASB. The ABR system has lower investment costs as the others but as well a higher uncertainty factor on its long-term performance. Only few studies investigated the total amount of anaerobic systems in the industry. In a study in 2004 a total of only 15 anaerobic digester waste water treatment systems have been identified as newly installed, non of the ABR systems so far has been installed in the new emerging ethanol industry in Thailand and especially not any twin reactor of an ABR system. So far, no ABR system is installed in the ethanol industry and no ABR system in Thailand is handling cassava and molasses feedstock at the same time in a twin reactor system. Sub-step 4b. Discuss any similar options that are occurring: There are no similar options occurring in Thailand at all. Conclusion Based on the analysis above, the project activity is additional. B.6. Emission reductions: B.6.1. Explanation of methodological choices: As per the methodology ACM0014, version 02.1, emission reductions of the project activity are equal to PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 23 baseline emissions minus project emissions. No leakage is estimated. Baseline emissions Baseline emissions are estimated as follows: BEy = BECH4,y + BEEL,y + BEHG,y (1) Where: BEy BECH4 BEEL,y BEHG,y Baseline emissions in year y (tCO2e/yr) Methane emissions from anaerobic treatment of the wastewater in open lagoons (scenario 1) in the absence of the project activity in year y (tCO2e/yr) CO2 emissions associated with electricity generation that is displaced by the project activity and / or electricity consumption in the absence of the project activity in year y (tCO2e/yr) CO2 emissions associated with fossil fuel combustion for heating equipment that is displaced by the project in year y (tCO2 / yr) According to ACM0014, baseline emissions are calculated in three steps, as follows: Step 1: Calculation of baseline emissions from anaerobic treatment of the wastewater or sludge; Step 2: Calculation of baseline emissions from generation and consumption of electricity (if applicable); Step 3: Calculation of baseline emissions from heat generation (if applicable); Step 1: Calculation of baseline emissions from anaerobic treatment of the wastewater or sludge The methodology proposes two methods for the estimation of methane emissions from open lagoons. As the proposed project activity is a Greenfield project, the methane conversion factor method was chosen. The baseline methane emissions from anaerobic treatment of the wastewater in open lagoons (scenario 1) are estimated based on the chemical oxygen demand (COD) of the wastewater that would enter the lagoon in the absence of the project activity (CODPJ,y), the maximum methane producing capacity (Bo) and a methane conversion factor (MCFBL,y) which expresses the proportion of the wastewater that would decay to methane, as follows: BECH4,y = GWPCH4 × MCFBL,y × Bo × CODBL,y (2) Where: BECH4 GWPCH4 Bo MCFBL,y CODBL,y Methane emissions from anaerobic treatment of the wastewater in open lagoons (scenario 1) in the absence of the project activity in year y (tCO2e / yr) Global Warming Potential of methane valid for the commitment period (tCO2e / tCH4) Maximum methane producing capacity, expressing the maximum amount of CH4 that can be produced from a given quantity of chemical oxygen demand (tCH4 / tCOD) Average baseline methane conversion factor (fraction) in year y, representing the fraction of (CODPJ,y x Bo) that would be degraded to CH4 in the absence of the project activity Quantity of chemical oxygen demand that would be treated in open lagoons (scenario 1) PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 24 in the absence of the project activity in year y (tCOD/yr) Determination of CODBL,y In principle, the baseline chemical oxygen demand (CODBL,y) corresponds to the chemical oxygen demand that is treated under the project activity (CODPJ,y) because the wastewater (scenario 1) or sludge (scenario 2) treated under the project activity would in the absence of the project activity be directed to the open lagoon (scenario 1) or the sludge pit (scenario 2), and thus CODBL,y = CODPJ,y. If there would be an effluent from the lagoons (scenario 1) or the sludge pit (scenario 2) in the baseline, CODBL should be adjusted by an effluent adjustment factor which relates the COD supplied to the lagoon or sludge pit with the COD in the effluent, as follows: CODBL,y = ADBL × CODPJ,y (3) Where: CODBL,y Quantity of chemical oxygen demand that would be treated in open lagoons (scenario 1) or in sludge pits (scenario 2) in the absence of the project activity in year y (t COD / yr) Quantity of chemical oxygen demand that is treated in the anaerobic digester or under clearly aerobic conditions in the project activity in year y (t COD / yr) Effluent adjustment factor expression the percentage of COD that is degraded in open lagoons (scenario 1) or in sludge pits (scenario 2) in the absence of the project activity CODPJ,y ADBL ADBL is determined as follows: AD BL = 1 − COD out,design COD in,design (4) As required by ACM0014 for a Greenfield project: In the case of project activities implemented in Greenfield facilities, where the baseline is a new to be built anaerobic lagoon, ADBL is determined based on the design features that were identified as the baseline in the procedure outlined in Step 1 of the “procedure for the identification of the most plausible baseline scenario”, by using in equation (4) the design COD inflow for CODin and the design effluent COD flow for CODout. CODPJ,y is determined as follows: 12 COD PJ,y = ∑F PJ,dig,m × wCOD,dig,m m=1 (5) Where: CODPJ,y FPJ,dig,m Quantity of chemical oxygen demand that is treated in the anaerobic digester or under clearly aerobic conditions in the project activity in year y (t COD / yr) Quantity of wastewater or sludge that is treated in the anaerobic digester or under clearly PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 25 wCOD,dig,m m aerobic conditions in the project activity in month m (m³ / month) Average chemical oxygen demand in the wastewater or sludge that is treated in the anaerobic digester or under clearly aerobic conditions in the project activity in month m (t COD / m³) Months of year y of the crediting period Determination of MCFBL,y The quantity of methane generated from COD disposed to the open lagoon (scenario 1) or in sludge pits (scenario 2) depends mainly on the temperature and the depth of the lagoon or sludge pit. Accordingly, the methane conversion factor is calculated based on a factor fd, expressing the influence of the depth of the lagoon or sludge pit on methane generation, and a factor fT,y expressing the influence of the temperature on the methane generation. In addition, a conservativeness factor of 0.89 is applied to account for the considerable uncertainty associated with this approach. MCFBL,y is calculated as follows: MCFBL,y = fd × fT,y × 0.89 (6) Where: MCFBL,y fd fT,y 0.89 Average baseline methane conversion factor (fraction) in year y, representing the fraction of (CODPJ,y x Bo) that would be degraded to CH4 in the absence of the project activity Factor expressing the influence of the depth of the lagoon or sludge pit on methane generation Factor expressing the influence of the temperature on the methane generation in year y Conservativeness factor Determination of fT,y In some regions, the ambient temperature varies significantly over the year. Therefore, the factor fT,y is calculated with the help of a monthly stock change model which aims at assessing how much COD degrades in each month. For each month m, the quantity of wastewater directed to the lagoon or sludge directed to a pit, the quantity of organic compounds that decay and the quantity of any effluent water from the lagoon is balanced, giving the quantity of COD that is available for degradation in the next month: The amount of organic matter available for degradation to methane (CODavailable,m) is assumed to be equal to the amount of organic matter directed to the open lagoon or sludge pit, less any effluent, plus the COD that may have remained in the lagoon or sludge pit from previous months, as follows: CODavailable,m = CODBL,m + (1 – fT,m) × CODavailable,m-1 CODBL,m = ADBL × CODPJ,m CODPJ,m = FPJ,dig,m × wCOD,dig,m Where: CODavailable,m CODBL,m and with (7) (8) (9) Quantity of chemical oxygen demand available for degradation in the open lagoon or sludge pit in month m (t COD / month) Quantity of chemical oxygen demand that would be treated in open lagoons (scenario 1) or in sludge pits (scenario 2) in the absence of the project activity in month m (t COD / PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 26 CODPJ,m ADBL FPJ,dig,m wCOD,dig,m fT,m m month) Quantity of chemical oxygen demand that is treated in the anaerobic digester or under clearly aerobic conditions in the project activity in month m (t COD / month) Effluent adjustment factor expressing the percentage of COD that is degraded in open lagoons (scenario 1) or in sludge pits (scenario 2) in the absence of the project activity Quantity of wastewater or sludge that is treated in the anaerobic digester or under clearly aerobic conditions in the project activity in month m (m³ / month) Average chemical oxygen demand in the wastewater or sludge that is treated in the anaerobic digester or under clearly aerobic conditions in the project activity in month m (t COD / m³) Factor expressing the influence of the temperature on methane generation in month m Months of year y of the crediting period The carry-over calculations are limited to a maximum of one year. In case the residence time in the open lagoon or the sludge pit is less than one year, carry-on calculations are limited to the period where the wastewater remains in the lagoon or the sludge remains in the sludge pit. I.e., in the case of the emptying of a sludge pit, the accumulation of organic matter restarts with the next inflow and the COD available from the previous month should be set to zero. Project participants should provide evidence of the typical residence time of the organic matter in the lagoon or the sludge pit. In the case of project activities implemented in Greenfield facilities, where the baseline is a new to be built anaerobic lagoon, use the residence time of organic matter according to the design features of the lagoon that was identified as the baseline in Step 1 of the section “Procedure for the identification of the most plausible baseline scenario”. The monthly factor to account for the influence of the temperature on methane generation is calculated based on the following “van’t Hoff – Arrhenius” approach: fT,m ⎧0 ⎪ ⎪⎪ ⎛ E × (T − T ) ⎞ 2,m 1 = ⎨exp⎜ ⎟ R × T × T ⎝ 1 2,m ⎠ ⎪ ⎪ ⎪⎩1 ⎧if T2,m < 283 K ⎪ ⎪⎪ ⎨if 283 K < T2,m < 303 K ⎪ ⎪ ⎪⎩if T2,m > 303 K (10) Where: fT,m E T2,m T1 R m Factor expressing the influence of the temperature on the methane generation in month m Activation energy constant (15,175 cal / mol) Average temperature at the project site in month m (K) 303.16 K (273.16 K + 30 K) Ideal gas constant (1.987 cal / K mol) Months of year y of the crediting period As indicated in equation (10) above, the value of fT,m cannot exceed 1 and should be assumed to be zero if the ambient temperature is below 10°C. PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 27 Based on the monthly values fT,m the annual value fT,y is calculated as follows: 12 fT,y = ∑f T,m × COD available,m m=1 12 ∑ COD BL,m m=1 (11) Where: fT,y fT,m CODavailable,m CODBL,m m Factor expressing the influence of the temperature on the methane generation in year y Factor expressing the influence of the temperature on the methane generation in month m Quantity of chemical oxygen demand available for degradation in the open lagoon or sludge pit in month m (t COD / month) Quantity of chemical oxygen demand that would be treated in open lagoons (scenario 1) or in sludge pits (scenario 2) in the absence of the project activity in month m (t COD / month) Months of year y of the crediting period Step 2: Baseline emissions from generation and/or consumption of electricity The project will not generate electricity. Furthermore, since the baseline scenario consists of an open lagoon system with little electricity demand, emissions due to electricity use are not taken into account. This is a conservative approach. Step 3: Baseline emissions from the generation of heat Since the proposed project activity will generate steam in two boilers, the baseline emissions from the generation of heat are considered. Because scenario H2 applies, fossil fuels from the generation of heat in boilers are displaced and baseline emissions are calculated as follows: BE HG,y = HG PJ,y × EFCO2,FF,boiler ηBL,boiler (18) Where: BEHG,y HGPJ,y EFCO2,FF,boiler ηBL,boiler CO2 emissions associated with fossil fuel combustion for heating equipment that is displaced by the project in year y (tCO2 / yr) Net quantity of heat generated in year y with biogas from the new anaerobic digester (TJ) CO2 emission factor of the fossil fuel type used in the boiler for heat generation in the absence of the project activity (tCO2 / TJ) Efficiency of the boiler that would be used for heat generation in the absence of the project activity PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 28 Project emissions The following are included in the calculation of emissions from the project activity (scenario 1): i) ii) iii) iv) v) Methane emissions from the lagoons or dewatering process (applicable if effluent from the treatment under the project activity is directed to either a lagoon system or to a dewatering facility); Physical leakage of methane from the digester system; Methane emissions from flaring; Methane and nitrous oxide emissions from land application of sludge (if applicable); CO2 emissions from consumption of electricity and or fossil fuels in the project activity. PEy = PECH4,effluent,y + PECH4,digest,y + PEflare,y + PEsludge,LA,y + PEEC,y + PEFC,y (19) Where: PEy PECH4,effluent,y PECH4,digest,y PEflare,y PEsludge,LA,y PEEC,y PEFC,y Project emissions in year y (tCO2e / yr) Project emissions from treatment of wastewater effluent from the anaerobic digester in year y (tCO2e / yr) Project emissions from physical leakage of methane from the anaerobic digester in year y (tCO2e / yr) Project emissions from flaring of biogas generated in the anaerobic digester in year y (tCO2e / yr) Project emissions from land application of sludge in year y (tCO2e / yr) Project emissions from electricity consumption in year y (tCO2e / yr) Project emissions from fossil fuel consumption in year y (tCO2e / yr) (i) Project methane emissions from effluent from the digester The project will not treat effluent in open lagoons or a dewatering facility. No emissions are therefore calculated. The treatment paths of effluent from the digesters will be monitored and deviations will be reported. (ii) Project emissions related to physical leakage from the digester The project involves the construction of a new anaerobic digester. Therefore, methane emissions from the new digester are calculated as follows: PECH4,digest,y = Fbioas,y × FLbiogas,digest × wCH4,biogas,y × GWPCH4 × 0.001 (30) Where: PECH4,digest,y Fbiogas,y FLbiogas,digest wCH4,biogas,y Project emissions from physical leakage of methane from the anaerobic digester (tCO2e / yr) Amount of biogas collected in the outlet of the new digester in year y (m3/ yr) Fraction of biogas that leaks from the digester (m³ biogas leaked / m³ biogas produced) Concentration of methane in the biogas in the outlet of the new digester (kg CH4 / m³) PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 29 GWPCH4 Global Warming Potential of methane valid for the commitment period (tCO2e / tCH4) (iii) Methane emissions from flaring The project will produce methane, the majority of which will be combusted for heat generation purposes. However, a small amount of the produced methane will be flared in an open flare, for instance during maintenance of the boilers. For the ex-ante calculations, the flare is estimated to operate 300 hours per year, but the actual amount of flared gas will be monitored. Methane may be released as a result of incomplete combustion in the flare. To calculate project emissions from flaring of the biogas (PEflare), the “Tool to determine project emissions from flaring gases containing methane” (version approved at EB28) is applied. The tool specifies 7 steps to for calculation. Step 1: Determination of the mass flow rate of the residual gas that is flared This step calculates the residual gas mass flow rate in each hour h, based on the volumetric flow rate and the density of the residual gas. The density of the residual gas is determined based on the volumetric fraction of all components in the gas. FMRG,h = ρRG,n,h × FVRG,h (Flaring: 1) Where: FMRG,h ρRG,n,h FVRG,h Mass flow rate of the residual gas in hour h (kg/h) Density of the residual gas at normal conditions in hour h (kg/m3) Volumetric flow rate of the residual gas in dry basis at normal conditions in the hour h (m3/h) As stated in the tool, as a simplified approach only the volumetric fraction of methane is measured and the difference to 100% is considered as being nitrogen (N2). Step 2 is not applicable because of the simplified approach taken where only the volumetric fraction of methane is measured. Steps 3 & 4 are only applicable if the combustion efficiency of the flare is continuously monitored and are therefore not considered. Step 5: Determination of methane mass flow rate in the residual gas on a dry basis The quantity of methane in the residual gas flowing into the flare is the product of the volumetric flow rate of the residual gas (FVRG,h), the volumetric fraction of methane in the residual gas (fvCH4,RG,h) and the density of methane (ρCH4,n,h) in the same reference conditions (normal conditions and dry or wet basis). TMRG,h = FVRG,h × fvCH4,RG,h × ρCH4,n Where: TMRG,h Mass flow rate of methane in the residual gas in the hour h (kg/h) (Flaring: 13) PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 30 FVRG,h fvCH4,RG,h Volumetric flow rate of the residual gas in dry basis at normal conditions in hour h (m3/h) Volumetric fraction of methane in the residual gas on dry basis in hour h (NB: this corresponds to fvi,RG,h where i refers to methane). Density of methane at normal conditions (0.716 kg/m3) ρCH4,n Step 6: Determination of the hourly flare efficiency As the project uses an open flare, the flare efficiency in the hour h (ηflare,h) according to the tool is: - 0% if the flame is not detected for more than 20 minutes during the hour h. 50%, if the flare is detected for more than 20 minutes during the hour h. Step 7: Calculation of annual project emissions from flaring Project emissions from flaring are calculated as the sum of emissions from each hour h, based on the methane flow rate in the residual gas (TMRG,h) and the flare efficiency during each hour h (⎜), as follows: 8760 ∑ TM PE flare,y = h =1 RG,h × (1− ηflare,h ) × GWPCH4 1000 (Flaring: 15) Where: PEflare,y TMRG,h ηflare,h GWPCH4 Project emissions from flaring of the residual gas stream in year y (tCO2e) Mass flow rate of methane in the residual gas in the hour h (kg/h) Flare efficiency in hour h Global Warming Potential of methane valid for the commitment period (tCO2e/tCH4) (iv) Project emissions from land application of sludge No sludge will be applied to land. Therefore, no emissions are calculated. The little sludge generated in the system will be pumped back into the mixing tanks just before the reactors. This will be monitored and deviations reported. (v) Project emissions from electricity consumption and combustion of fossil fuels in the project No fossil fuels are combusted under the project. Because the project activity will consume electricity, the “Tool to calculate baseline, project and/or leakage emissions from electricity consumption” (version 1) is applied to calculate project emissions from electricity consumption (PEEC,y). Scenario A (electricity consumption from the grid) from the tool applies and emissions are calculated as follows: PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 31 ∑ EC PE EC,y = PJ,j,y × EFEL, j,y × (1+ TDL j,y ) j (Electricity: 1) Where: PEEC,y ECPJ,j,y = Project emissions from electricity consumption in year y (tCO2/yr) = Quantity of electricity consumed by the project electricity consumption source j in year y (MWh/yr) = Emission factor for electricity generation for source j in year y (tCO2/MWh) = Average technical transmission and distribution losses for providing electricity to source j in year y EFEL,j,y TDLj,y Since grid electricity will be used, EFEL,j,y = EFgrid,CM,y. Refer to Annex 3 for calculation of the combined margin grid emission factor for Thailand. Leakage As per ACM0014, no leakage is estimated. Emission reductions Emission reductions for any given year of the crediting period are obtained by subtracting project emissions from baseline emissions: ERy = BEy – PEy (32) Where: ERy BEy PEy = Emissions reductions of the project activity in year y (tCO2e / year) = Baseline emissions in year y (tCO2e / year) = Project emissions in year y (tCO2e / year) B.6.2. Data and parameters that are available at validation: Data / Parameter: Data unit: Description: Source of data used: Value applied: Justification of the choice of data or description of measurement methods and procedures actually applied : CODout,design % Design COD in the effluent from the open lagoons in the baseline scenario As per the baseline lagoon design 1,852 mg/l See baseline lagoon design in Annex 3 PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 32 Any comment: Data / Parameter: Data unit: Description: Source of data used: Value applied: Justification of the choice of data or description of measurement methods and procedures actually applied : Any comment: Data / Parameter: Data unit: Description: Source of data used: Value applied: Justification of the choice of data or description of measurement methods and procedures actually applied : Any comment: CODin,design % Design COD in the digester effluent flowing into the open lagoons in the baseline scenario As per the baseline lagoon design 126,000 mg/l See baseline lagoon design in Annex 3. Only 70% of the COD inflow is taken, in order to account for the fact that not all the COD is biodegradeable. fD Fraction Factor expressing the influence of the depth of the lagoon or sludge pit on methane generation Calculated from baseline lagoon design 0.7 See baseline lagoon design in Annex 3 Data / Parameter: Data unit: Description: Source of data used: Value applied: Justification of the choice of data or description of measurement methods and procedures actually applied : Any comment: D meters Average depth of the lagoon As per the baseline lagoon design 6m See baseline lagoon design in Annex 3 Data / Parameter: Data unit: Description: EFCO2,FF,boiler tCO2e/TJ CO2 emission factor of the fossil fuel type used in the boiler for heat generation in the absence of the project activity PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 33 Source of data used: 2006 IPCC Guidelines for National Greenhouse Gas Inventories, Volume 2: Energy, Tables 1.4 and 2.2) 77.4 Residual heavy fuel oil, default value according to IPCC: 21.1 tC/TJ Value applied: Justification of the choice of data or description of ( 21.1 / 12 ) * ( 12 + 16 + 16 ) = 77.366 tCO2/TJ measurement methods and procedures actually applied : Any comment: Data / Parameter: Data unit: Description: Source of data used: Value applied: Justification of the choice of data or description of measurement methods and procedures actually applied : Any comment: ηBL,boiler % Efficiency of the boiler that would be used for heat generation in the absence of the project activity Council of Industrial Boiler Owners Whitepaper (2003), average value for new oil boilers at full capacity 0.8 Data / Parameter: Data unit: Description: Source of data used: Value applied: Justification of the choice of data or description of measurement methods and procedures actually applied : Any comment: FLbiogas,digest m³ biogas leaked / m³ biogas produced Fraction of biogas that leaks from the digester Default value 0.15 The emissions directly associated with the digesters involve: Physical leakage from the digester system. IPCC guidelines 1996 specify physical leakage from anaerobic digesters as being in the order of 5- 15% of total biogas production. A default value of 15% must be used as conservative assumption. Data / Parameter: Data unit: Description: Source of data used: Value applied: Justification of the choice of data or description of ηflare,h % Efficiency of flare Tool to determine project emissions from flaring gases containing methane 50 Default value of 50% for open flares used according to the “Tool to determine project emissions from flaring gases containing methane” PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 34 measurement methods and procedures actually applied : Any comment: Data / Parameter: Data unit: Description: Source of data used: Value applied: Justification of the choice of data or description of measurement methods and procedures actually applied : Any comment: Data / Parameter: Data unit: Description: Source of data used: Value applied: Justification of the choice of data or description of measurement methods and procedures actually applied : Any comment: EFEL,y tCO2/MWh Emission factor for electricity generation in year y Calculations based on publicly available data on electricity generation in Thailand 0.490 See Annex 3 for details on emission factor calculation TDLy % Average technical transmission and distribution losses for providing electricity to the project in year y DEDE Thai Electricity Report 2006 8% Calculated as the ratio of total power generation to lines losses, from DEDE Thai electricity report 2006, table 21/22, values for the year 2006. B.6.3. Ex-ante calculation of emission reductions: Baseline emissions BEy = BECH4,y + BEHG,y BEy BECH4 BEHG,y = 113,335 tCO2e/yr = 81,702 tCO2e/yr = 31,632 tCO2e/yr Calculation of baseline emissions from anaerobic treatment of the wastewater See Annex 3 for details on the calculation of baseline emissions from anaerobic treatment of the wastewater. (1) PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 35 Baseline emissions from the generation of heat BE HG , y = HGPJ , y × EFCO 2, FF ,boiler η BL,boiler (18) BEHG,y HGPJ,y EFCO2,FF,boiler ηBL,boiler = 31,632 tCO2 / yr = 327.373 TJ = 77.3 tCO2 / TJ = 0.8 Project emissions PEy = PECH4,digest,y + PEflare,y + PEEC,y PEy PECH4,digest,y PEflare,y PEEC,y (30) = 21,317 tCO2 / yr = 17,158 tCO2 / yr = 1,841 tCO2 / yr = 2318 tCO2 / yr Project emissions related to physical leakage from the digester PECH4,digest,y = Fbioas,y × FLbiogas,digest × wCH4,biogas,y × GWPCH4 × 0.001 PECH4,digest,y Fbioas,y FLbiogas,digest wCH4,biogas,y GWPCH4 (30) = 17,158 tCO2 / yr = 12,678,960 m3/ yr = 0.15 m³ biogas leaked / m³ biogas produced = 0.4296 kg CH4 / m³ = 21 tCO2e / tCH4 Methane emissions from flaring Step 5: Determination of methane mass flow rate in the residual gas on a dry basis TMRG,h = FVRG,h × fvCH4,RG,h × ρCH4,n TMRG,h FVRG,h fvCH4,RG,h ρCH4,n = 584.58 kg/h = 1,361 m3/h = 60% = 0.716 kg/m3 Step 6: Determination of the hourly flare efficiency (Flaring: 13) PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 36 For the purpose of ex-ante calculations and due to the fact that an open flare will be used, the flare efficiency throughout its operation time will be calculated with 50% 17 . During monitoring, the efficiency will be 0% if the flame is not detected for more than 20 minutes during the hour h. ηflare,h 17 = 50% Tool to determine project emissions from flaring gases containing methane, EB28, Annex 13 PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 37 Step 7: Calculation of annual project emissions from flaring 8760 ∑ TM PE flare,y = RG,h × (1− ηflare,h ) × h =1 GWPCH4 1000 8760 ∑ TM (Flaring: 15) RG,h h =1 The term is set to = 300 hours/year for the purpose of ex-ante calculations, according to the assumption of flare operating time during a typical year. PEflare,y = 1,841 tCO2e / yr Project emissions from electricity consumption in the project ∑ EC PE EC,y = PJ,j,y × EFEL, j,y × (1+ TDL j,y ) j (Electricity: 1) = 2318 tCO2e / yr = 4,380 MWh / yr = 0.490 tCO2 / MWh = 8% PEEC,y ECPJ,j,y EFEL,j,y TDLj,y Emission reductions ERy = BEy – PEy = 92,018 tCO2e / yr B.6.4 Summary of the ex-ante estimation of emission reductions: Emission reductions are calculated as the difference between baseline emissions and project emissions. Year 2009 2010 2011 2012 2013 2014 2015 2016 2017 Estimation of project activity emissions (tCO2e) 21,317 21,317 21,317 21,317 21,317 21,317 21,317 21,317 21,317 Estimation of baseline emissions (tCO2e) 113,335 113,335 113,335 113,335 113,335 113,335 113,335 113,335 113,335 Estimation of leakage (tCO2e) 0 0 0 0 0 0 0 0 0 Estimation of emission reductions (tCO2e) 92,018 92,018 92,018 92,018 92,018 92,018 92,018 92,018 92,018 PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 38 B.7. 2018 21,317 113,335 0 92,018 Total 213,170 1,133,347 0 920,177 Application of the monitoring methodology and description of the monitoring plan: B.7.1 Data and parameters monitored: Data / Parameter: Data unit: Description: Source of data to be used: Value of data applied for the purpose of calculating expected emission reductions in section B.5 Description of measurement methods and procedures to be applied: FPJ,dig,m m3 / month Quantity of wastewater that is treated in the anaerobic digester in the project activity in month m Measurement Cassava: 36,000 m3/month Molasses: 30,000 m3/month Any comment: Flow rates will be continuously recorded with Flow Meters, installed at least 5 diameters of discharge pipe up- and downstream away from any flow disturbance (e.g. sample points, valves, etc.). An isolating valve will be installed upstream of the meter for maintenance purposes. Accuracy < ± 1 % of actual flow at the lowest typical flow. Hourly values will be transferred online and recorded on computer Calibration: The flow meter will be calibrated by manufacturer or approved company at the time of installation. Frequency of subsequent calibration will be appropriate to the application. Each time the meter is calibrated, an On-SiteCalibration-Report will be submitted to ES Bio Energy. Inspection and Maintenance: Meters will be installed such to enable easy inspection. Installation will also facilitate separation valves for meter removal and repair and recalibration. A spare meter will be held on stock, to avoid long time loss of data record. O&M staff of the digester will be trained to maintain the meters in accordance with the manufacturer's requirements. Meters will be inspected on daily frequence by the staff. Laboratory and QA/QC staff will train O&M staff for data reading in parallel to online data transfer. Data storage: Online transfer to computer. Weekly data backup on CD of CDM specific data will be carried out by data management staff. Data will be stored for 10 years of CDM project duration and 2 years afterwards. Data backup procedure valid for the overall monitoring. Aggregation to 24 hrs average, weekly, monthly and quarterly rates by automated calculation routines. Monthly aggregated reports will be printed – two copies will be filed at factory and headquarters respectively. - Data / Parameter: wCOD,dig,m QA/QC procedures to be applied: PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 39 Data unit: Description: Source of data to be used: Value of data applied for the purpose of calculating expected emission reductions in section B.5 Description of measurement methods and procedures to be applied: QA/QC procedures to be applied: Any comment: Data / Parameter: Data unit: Description: Source of data to be used: Value of data applied for the purpose of calculating expected emission reductions in section B.5 Description of measurement methods t COD/m3 Average chemical oxygen demand in the wastewater that is treated in the anaerobic digester in the project activity in month m Laboratory tests (at least monthly) Cassava: 0.05 t COD/m3 Molasses: 0.18 t COD/m3 Sample points at digester inlets. Method US EPA 410.4. Laboratory tests contracted by ES Bio Energy “Potassium Dichromate Digestion” – analysis. Accuracy according US EPA Standard Range Method Sampling will be carried out adhering to internationally recognized procedures, which could be manual sample and laboratory analysis or automatic continuous measurement. Calibration regularly by manufacturer or approved company Data capture/storage: Data capture at the laboratory/IT-center resp. online transfer, if continuous monitoring system will be used. Regular data backup on CD of CDM specific data will be carried out by data management staff. Data will be stored for 10 years of CDM project duration and 2 years afterwards. Data backup procedure valid for the overall monitoring. T2,m K Average temperature at the project site in month m Thailand Meteorological Department Average monthly values for Srakaew from the year 2007: Month Temp. [°C] Jan 25.40 Feb 27.00 Mar 29.50 Apr 29.30 May 28.00 Jun 28.60 Jul 27.40 Aug 27.80 Sep 27.40 Oct 26.80 Nov 24.80 Dec 25.70 Measured continuously by weather service, aggregated in monthly average values PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 40 and procedures to be applied: QA/QC procedures to be applied: Any comment: Double-check of using the correct values a) internally, and b) through verification process (DOE) - Data / Parameter: Data unit: Description: Source of data to be used: Value of data applied for the purpose of calculating expected emission reductions in section B.5 Description of measurement methods and procedures to be applied: QA/QC procedures to be applied: Any comment: FPJ,effl,dig,m m3 / month Quantity of effluent from the digester in month m Measurement Data / Parameter: Data unit: Description: Source of data to be used: Value of data applied for the purpose of calculating expected emission reductions in section B.5 Description of measurement methods and procedures to be applied: QA/QC procedures to be applied: Any comment: wCOD,effl,dig,m t COD/m3 Average chemical oxygen demand in the effluent from the digester in month m Laboratory tests Data / Parameter: Data unit: Description: HGPJ,y TJ / year Net quantity of heat generated in year y with biogas from the new anaerobic digester. Measurements Source of data to be N/A See description at FPJ,dig,m See description at FPJ,dig,m - N/A See description at wCOD,dig,m See description at wCOD,dig,m PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 41 used: Value of data applied for the purpose of calculating expected emission reductions in section B.5 Description of measurement methods and procedures to be applied: QA/QC procedures to be applied: 327.373 TJ / yr Measured from the heat received by the heating process Alternative 1: Continuous measurement with automated temperature sensor (accuracy will be < ± 1 %) and data transfer to computer Alternative 2: Calculated on the basis of measurement of the volume of biogas captured and used for heat generation multiplied by the methane content of the gas, CV methane, and the efficiency of the boiler during the project (i.e. with biogas). Monitored daily. For calculations, double-check of calculating the correct values a) internally and b) through verification process (DOE) Calibration: Regular calibration by manufacturer or approved company (frequency of calibration as recommended by manufacturer) – calibration report to ES Bio Energy. Data capture/storage: Data capture at IT-center of ES Bio Energy through online transfer, if continuous monitoring system will be used. Weekly data backup on CD of CDM specific data will be carried out by data management staff. Data will be stored for 10 years of CDM project duration and 2 years afterwards. Data backup procedure valid for the overall monitoring. Monthly aggregated reports will be printed – two copies will be filed at factory and headquarters respectively. Any comment: Data / Parameter: Data unit: Description: Source of data to be used: Value of data applied for the purpose of calculating expected emission reductions in section B.5 Description of measurement methods and procedures to be applied: QA/QC procedures to be applied: Fbiogas,y m3/yr Amount of biogas collected in the outlet of the new digester in year y Measurements 12,678,960 m3/yr Application Mass Flow Meter with appropriate range of measurement. Measure points at each digester line outlet. Accuracy <± 1 %. Hourly values will be transferred online and recorded. Regular Calibration of flow meter by manufacturer or approved company (frequency of calibration as recommended by manufacturer) – calibration report to ES Bio Energy (ESB). QC staff of ESB will be trained on calibration control and on malfunction recognition. QC of meter function: One flow meter for each outlet will be installed. Data of PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 42 Any comment: Data / Parameter: Data unit: Description: Source of data to be used: Value of data applied for the purpose of calculating expected emission reductions in section B.5 Description of measurement methods and procedures to be applied: QA/QC procedures to be applied: the meter will be sent to a computer. Computer program will cross-check the sum of all digester outlets with Sum of all inlets at of boilers and flares. Flow meter malfunction or leakages can thus be detected. Daily flow meter function inspection. Cross-check accuracy set to ± 2 %. A spare flow meter will be held on stock for immediate change if needed at any place of gas pipes. Separation valves and bypasses will allow deviation of gas flow through second line during exchange of meter. Range of meter will allow to measure full flow. Data capture/storage: Data capture at IT-center of ES Bio Energy through online transfer, if continuous monitoring system will be used. Weekly data backup on CD of CDM specific data will be carried out by data management staff. Data will be stored for 10 years of CDM project duration and 2 years afterwards. Data backup procedure valid for the overall monitoring. Monthly aggregated reports will be printed – two copies will be filed at factory and headquarters respectively. wCH4,biogas,y kg CH4 / m3 biogas Concentration of methane in the biogas in the outlet of the new digester Measurements (at least quarterly) 60% CH4 content will be determined through electronic probe and analysis, e.g. Non-Dispersion Infrared method (NDIR). Application of portable analyzer could be possible Any comment: Control measurements for use of portable analyzer required. Accuracy of equipment < ± 1 % at full scale. Accuracy of Method (portable analyzer): < ± 2 % due to relatively stable production process and low variation of CH4 production. Calibration: Regular calibration by manufacturer or approved company (frequency of calibration as recommended by manufacturer) – calibration report to ES Bio Energy. Data capture/storage: Data capture at IT-center of ES Bio Energy through online transfer, if continuous monitoring system will be used. Weekly data backup on CD of CDM specific data will be carried out by data management staff. Data will be stored for 10 years of CDM project duration and 2 years afterwards. Data backup procedure valid for the overall monitoring. Monthly aggregated reports will be printed – two copies will be filed at factory and headquarters respectively. - Data / Parameter: FVf,inlet PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 43 Data unit: Description: Source of data to be used: Value of data applied for the purpose of calculating expected emission reductions in section B.5 Description of measurement methods and procedures to be applied: QA/QC procedures to be applied: Any comment: Data / Parameter: Data unit: Description: Source of data to be used: Value of data applied for the purpose of calculating expected emission reductions in section B.5 Description of measurement methods and procedures to be applied: QA/QC procedures to be applied: m3/yr Flow rate/amount of the biogas entering the flare As open flare will be considered, measurements according to the Tool to determine project emissions from flaring gases containing methane Expected value is based on the period of time biogas will not be burnt in boiler due to maintenance. Flare is configured to cover the daily rate of produced biogas 12,678,960 m3/yr / 365 days = 34,737 m3/day Application of Mass Flow Meter at inlet of flare. Accuracy <± 1 %. Hourly values will be transferred online and recorded. Regular Calibration of flow meter by manufacturer or approved company (frequency of calibration as recommended by manufacturer) – calibration report to ES Bio Energy (ESB). QC staff of ESB will be trained on calibration control and on malfunction recognition. QC of meter function: One flow meter at inlet will be installed, a bypass with separation valves will be prepared to enable exchange of flow meter without data losses. Daily flow meter function inspection. Data capture/storage: Data capture at IT-center of ES Bio Energy through online transfer, if continuous monitoring system will be used. Regular data backup on CD of CDM specific data will be carried out by data management staff. Data will be stored for 10 years of CDM project duration and 2 years afterwards. Data backup procedure valid for the overall monitoring. Monthly aggregated reports will be printed – two copies will be filed at factory and headquarters respectively. Flame detection in flare through temperature measurement Flame detector to determine when the flare is operating Measurement 500°C Flame detector will measure the temperature. From 500°C upwards a timer will record the operation time of the flare. Flame detector will undergo periodic maintenance and calibration according to manufacturer’s specifications by manufacturer or accredited company. Calibration Report to ESB. Data capture/storage: Data capture at IT-center of ES Bio Energy through PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 44 Any comment: Data / Parameter: Data unit: Description: Source of data to be used: Value of data applied for the purpose of calculating expected emission reductions in section B.5 Description of measurement methods and procedures to be applied: QA/QC procedures to be applied: Any comment: Data / Parameter: Data unit: Description: Source of data to be used: Value of data applied for the purpose of calculating expected online transfer, if continuous monitoring system will be used. Regular data backup on CD of CDM specific data will be carried out by data management staff. Data will be stored for 10 years of CDM project duration and 2 years afterwards. Data backup procedure valid for the overall monitoring. Monthly aggregated reports will be printed – two copies will be filed at factory and headquarters respectively. FVe,inlet m3/yr Flow rate of the biogas entering the heat generation equipment Measurement 12,678,960 m3/yr Application of Mass Flow Meter at inlet of heat generation equipment. Accuracy <± 1 %. Hourly values will be transferred online and recorded Regular Calibration of flow meter by manufacturer or approved company (frequency of calibration as recommended by manufacturer) – calibration report to ES Bio Energy (ESB). QC staff of ESB will be trained on calibration control and on malfunction recognition. QC of meter function: One flow meter at inlet will be installed, a bypass with separation valves will be prepared to enable exchange of flow meter without data losses. Daily flow meter function inspection. Data capture/storage: Data capture at IT-center of ES Bio Energy through online transfer, if continuous monitoring system will be used. Regular data backup on CD of CDM specific data will be carried out by data management staff. Data will be stored for 10 years of CDM project duration and 2 years afterwards. Data backup procedure valid for the overall monitoring. Monthly aggregated reports will be printed – two copies will be filed at factory and headquarters respectively. ECPJ,y MWh/yr Amount of electricity in the year y that is consumed at the project site for the project activity Measurements 4,380 MWh PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 45 emission reductions in section B.5 Description of measurement methods and procedures to be applied: QA/QC procedures to be applied: Any comment: Standard electricity meter (separate meter for waste water plant); continuous measurement. A separate and officially calibrated electric meter will be connected to the main electricity supply of the overall biogas plant. Data recording and storage: Online transfer to computer if possible or data logger to be read out daily and save on computer. Weekly data backup on CD of CDM specific data will be carried out by data management staff. Data will be stored for 10 years of CDM project duration and 2 years afterwards. Data backup procedure valid for the overall monitoring. Data preparation and reporting: Aggregation to 24 hrs average, weekly, monthly and quarterly rates by routines. Monthly aggregated reports will be printed – two copies will be filed at factory and headquarters respectively. Yearly calibration by official organization or authorized company. No further steps are applicable due to external quality control (electricity provider). - B.7.2. Description of the monitoring plan: Figure 5 shows an overview of the monitoring system and includes all monitored parameters. X PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board Figure 5: Monitoring system layout page 46 PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 47 All data will be kept for at least two years following the end of the crediting period or the last issuance of CERs (whatever is the later). For all monitoring supervision, maintenance, data storage, data handling and plausibility check measures, operation procedures (OP) will be elaborated by ES Bio Energy for their monitoring and management staff. Reconstruction/calculation of data in case of instrument failure Missing monitoring data from instrument failure or during replacement of broken instruments will be reconstructed from former and subsequent series of measurement by monitoring. Within the first month of monitoring, missing data will not be reconstructed and losses accepted accordingly. After one month of monitoring and one month data record respectively, missing data will be reconstructed from the average of the lowest measured values of the previous and the following months, if the monitoring interruption is longer than one week (5 working days). This method is appropriate and conservative, since the flow rates of waste water and biogas as well as the COD content in the waste water and CH4 content in the biogas are not subject to huge variations in such production processes. To avoid suspicion referring bridging of complete production interruptions and in case the flare system will not operate as well, corresponding data from parallel instruments (e.g. waste water flow rate, COD content of waste water) and proved production data from the Ethanol factory (e.g. flow rate waste water outlet factory, consumption of raw material, production of ethanol) from the same period of the instrument failure will be recorded in order to prove the continuity of the production process. Reconstructed values will be marked in the record and monitoring reports accordingly. Monitoring organisation and management The staffs will be trained in the operation of all monitoring equipment and all readings will be taken in a systematic and transparent manner under the supervision of management. All monitored data will be safely kept in an electronic database and submitted to the DOE for verification purposes. The key manager of the wastewater plant will be the responsible person for monitoring all of the above mentioned parameters and for recording all data appropriately. ES Bio Energy QA/QC staff will be in charge and responsible for the accuracy of the data collection and processing. Data will be recorded as part of the daily responsibilities of QA/QC staff. The management structure as well as implementation and operation management of the efficient monitoring system will be as follows: External Services (sub-contracted) Supplier: Instruments Maintenance, Calibration Accredited Lab: Control Sample Taking and Analysis Instruments Control Support on elaboration of SOPs, Maintenance, Calibration, reporting of malfunctions QA Responsibility: Instrument Department will take care about internal calibration and maintenance Figure 6: Monitoring Project Manager of CPI QA Dept. Supervision, QA/QC responsibility, elaboration of Standard Operation Procedures (SOP) Accredited Institute Yearly Monitoring and Verification acc. UNFCCC Laboratory Unit Support on elaboration of SOPs, Measurements Data Management Support on elaboration of SOPs, Reporting QA/QC Responsibility: QA Department will control according to international standards QA/QC Responsibility: Management Information Team will record and process monitoring data and generate monitoring reports Management Structure of Monitoring System PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 48 Training To assure the correct handling of the equipment and correct monitoring, training of the local staffs will be organized. A minimum of two persons will be trained on: general knowledge about the applied equipment at the digesters and biogas utilization units; reading, recording and processing data and preparation of monitoring reports; inspection and maintenance of equipment calibration methodology; emergency situation (complete exchange of equipment). Chosen trainees must have a good understanding of the processes and technology of the digester and the biogas utilizing units. Verification and training starts parallel with preparation works for the installation. The main course of the training will be carried out by staff of the monitoring equipment supplier. ES Bio Energy staff will attend the installation of the equipment, calibration and start up operation. Guidebooks for the monitoring system and a handbook of the digester operation are provided in local or English language by the suppliers. The operator and the monitoring management team can find information about: operation and maintenance of the monitoring instruments operation manual of the digester; design parameters of the biogas composition, temperature, pressure, flow rate, etc.. drawings; inspection, maintenance and simple emergency repair instructions; description of parts of the equipment. B.8. Date of completion of the application of the baseline study and monitoring methodology and the name of the responsible person(s)/entity(ies): This baseline and the monitoring methodology have been prepared by ENVIMA (Thailand) and were completed on 30. November 2008. ENVIMA is not a project participant in the sense of Annex I. Company name: Adress: Contact person: Telephone number: Fax number: Email: ENVIMA (Thailand) Co., Ltd. 1023 TPS Building, 4th Floor Pattanakarn Road, Suan Luang Bangkok 10250, Thailand Mr. Magnus A. Staudte +66 2 717 8114 +66 2 717 8115 staudtem@envima.com PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 49 SECTION C. Duration of the project activity / crediting period C.1. Duration of the project activity: C.1.1. Starting date of the project activity: Start of Construction: Start of Operation: October 2007 1. February 2009 C.1.2. Expected operational lifetime of the project activity: 20 years C.2. Choice of the crediting period and related information: C.2.1. Renewable crediting period: C.2.1.1. Starting date of the first crediting period: C.2.1.2. Length of the first crediting period: Not applicable. Not applicable. C.2.2. Fixed crediting period: C.2.2.1. Starting date: C.2.2.2. Length: 31. July, 2009 10 years, 0 months. SECTION D. Environmental impacts D.1. Documentation on the analysis of the environmental impacts, including transboundary impacts: Environmental Assessment for the Bio-Digester has been conducted as it is required by Department of Industrial Work for ethanol license which included wastewater treatment system in the scope of the study. Below is a comprehensive environmental impact assessment (EIA) is not required for the underlying PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 50 project activity 18 . No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. Criteria Project Status Will there be a large change in environmental conditions? Will new features be out-of-scale with the existing environment? Will the effect be unusual in the area or particularly complex? Will the effect extend over a large area? Will there be any potential for transfrontier impact? Will many people be affected? Will many receptors of other types (fauna and flora, businesses, facilities) be affected? Will valuable or scarce features or resources be affected? Is there a risk that environmental standards will be breached? Is there a risk that protected sites, areas, features will be affected? Is there a high probability of the effect occurring? Will the effect continue for a long time? Will the effect be permanent rather than temporary? Will the impact be continuous rather than intermittent? If it is intermittent will it be frequent rather than rare? Will the impact be irreversible? Will it be difficult to avoid, or reduce or repair or compensate for the effect? No No No No No No No No No No No No No No No No No (Adapted from: CEC, 1993, Environmental Manual, Annex 1) However, the Initial Environmental Evaluation (IEE) has been conducted follow the requirement of Thai DNA and the standards and requirements on sustainable development and environmental impact screening from the Gold Standard Scheme. Environmental Effect- As mentioned in the project activity description on the project benefits in several levels include: 1. Green House Gas and odor emission reduction 2. Reduce fossil fuel consumption The planned project will contribute to energy conservation during the entire life span of the system. By utilize 7.6 Mio m3/yr of methane (12,678,960 m3/yr biogas with 60 % Methane content) to substitute approx. 7,464,600 liter/year of heavy oil. 3. Reduce water consumption in the production process by reuse the wastewater. 4. Increase employment opportunity. 5. Encourage sustainable development of project area and nearby. D.2. If environmental impacts are considered significant by the project participants or the host Party, please provide conclusions and all references to support documentation of an environmental impact assessment undertaken in accordance with the procedures as required by the host Party: 18 Legal requirements for conducting EIAs are defined under the “Enhancement and Conservation of the Natural Environmental Quality Act of 1992”, Part 4, Section 46-51. This Act lists project types that require an EIA. The adoption of a different technology for an existing waste water treatment plant is not subject of this law. PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 51 This project will create no significant negative environmental impacts. There will be no water discharge from any of project activities. SECTION E. Stakeholders’ comments E.1. Brief description how comments by local stakeholders have been invited and compiled: >>> Scope of the local stakeholder consultations The stakeholder and public consultations have been carried out in three steps: the initial stakeholder consultations, the publications of a non-technical PDD, IEE and draft-PDD, and a final stakeholder meeting. Although there is formally no legal requirement for public participation under Thai law, it is common practice of the governmental agencies responsible for licensing factories or large projects to call for such. With the initial stakeholder consultations, these requirements are met. The additional steps of local stakeholder consultation have been conducted to meet the requirements of the Gold Standard. A more detailed description of the individual steps is provided below. Step 1: Initial stakeholder consultations The initial local stakeholder consultations was conducted in September 16, 2008 at the factory of Eastern Sugar Co., Ltd., the same location where the Ethanol Plant is built. Invitation has been made by direct invitation of selected groups of stakeholders, considering public sector, NGOs and population as well as representatives of different groups of the population (e.g. teacher, monks, representatives of health centers) and through public announcement through newspaper, mail and poster at public areas. The consultations covered the information of and consultation with people living within 3 kilometers from the production site. Involved stakeholders include different groups of people. A total of 30 people - governmental officers, school teachers, monks, officers of the Tambon Authority Office (TAO), community‘s leaders, factory‘s workers, general villagers – were included. Stakeholders have been briefed on the project purpose and interviewed concerning their perception of the impacts of the waste water treatment plant of the Ethanol factory on the environment, social systems and general economics. Their opinions on future impacts through the planned project activity and operation of the plant have been gathered and evaluated. The results have been summarized in E.2. The initial stakeholder consultation process was finalized by September 16, 2008. PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 52 Step 2: Publication of a non-technical PDD, IEE and draft PDD at office and factory of ES Bioenergy Co., Ltd. and ENVIMA (Thailand) Co., Ltd. office. Public access to all documents at Eastern Sugar Factory, Eastern Bioenergy Offices in Bangkok, and ENVIMA Office in Bangkok from September 16 –October 16, 08. Public access to all documents at Eastern Sugar Factory, Eastern Bioenergy Offices in Bangkok, and ENVIMA Office in Bangkok. Announcement of the project and access to all documents through press publications on Sept 19, 2008, including invitations for comments to the project. Step 3: Final Stakeholder Meeting in ES Bioenergy This meeting was held on October 16, 2008 - 4 weeks after the first publication of the project documents at Eastern Sugar canteen, which is located nearby the biodigester system location, Srakaew province. The consultations covered the same topic as the first meeting; information of project activities, technology will be employed, environmental issue and CDM. In this time more stakeholder attended in the meeting. Involved stakeholders include different groups of people. A total of 178 people - governmental officers, school teachers, monks, officers of the Tambon Authority Office (TAO), community‘s leaders, health center officer, factory‘s workers, general villagers, farmers attended. The first stakeholder meeting, questions and discussion were briefed for stakeholders at the end of the question and answer session of the meeting. The results have been summarized in E.2 E.2. Summary of the comments received: >>During publication of the project documents from September 16 till date no comments have been submitted. The second stakeholder consultation meeting with more than 180 participants. Constructive discussions came up despite the huge amount of people. Concerns have been addressed referring impacts during construction period and during, maintenance of biogas system, environmental monitoring plan including training, and safety and occupational health plan for employee/operators of this project. The participant raised questions and also received clearly answers during the meeting. Most of participants agree with this project – concerns of impacts could be explained how due consideration will be taken (as already considered in the planning and within the licensing procedure) to reduce emission and maintaine environmental friendly operation. It has been welcomed new and more job opportunities for local people within the surrounding communities. However, participants remind the project owner to carry out the project carefully at every step regarding planning and operation. Non of the comments caused requirements on changing the project approach. The overall comments will be considered by the project owner and will be applied within the project activity in order to protect people, environment and natural resource within the community and in the surroundings. During this 2nd stakeholder meeting additional a questionnaire has been handed out to all 182 participants for receiving comments and statements to the planned project. 138 questionnaires have been handed back. The outcome of this questionnaire is in evaluation process. PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 53 E.3. >> Report on how due account was taken of any comments received: PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 54 Annex 1 CONTACT INFORMATION ON PARTICIPANTS IN THE PROJECT ACTIVITY Organization: Street/P.O.Box: Building: City: State/Region: Postcode/ZIP: Country: Telephone: FAX: E-Mail: URL: Represented by: Title: Salutation: Last name: Middle name: First name: Department: Mobile: Direct FAX: Direct tel: Personal e-mail: Organization: Street/P.O.Box: Building: City: State/Region: Postfix/ZIP: Country: Telephone: FAX: E-Mail: URL: Represented by: Title: Salutation: Last Name: Middle Name: First Name: Department: Mobile: Direct FAX: Direct tel: Personal E-Mail: ES Bioenergy Co., Ltd. 78 Soi Kaptain Bush, New Road Kiatnakin Building, 2nd Floor Kwang Bangrak, Khet Bangrak, Bangkok 10500 Thailand +66 2 237 3050-4 +66 2 237 5990 Mr. Karnchanatana Pariwat pariwat@espower.co.th PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 55 Annex 2 INFORMATION REGARDING PUBLIC FUNDING The project is financed by Es Bio Energy Co., Ltd. through own financial sources and commercial bank loans. However, the Energy Planning and Policy Organization (EPPO) of the Ministry of Energy provides funds for Renewable Energy Projects. EPPO confirm that the fund’s origin is exclusively from domestic sources, such as from gasoline taxes. PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 56 Annex 3 BASELINE INFORMATION Procedure to determine W1 scenario As per ACM0014, the W1 scenario (use of open lagoons for the treatment of the wastewater) is developed by following four steps: (a) Define several lagoon design options Two different options are considered. Both options consist of 4 anaerobic ponds and 1 facultative pond. The wastewater goes through a grit collector, equalizing tank and neutralization tank before flowing into the lagoons. The designs are based on an effluent inflow of 1200 m3 per day with a COD of 180,000 mg/l, since this is the maximum that will be encountered at the project and the lagoons are therefore sized appropriately. Option 1 has an average lagoon depth of 4 m. Option 2 has an average lagoon depth of 6 m, thus making the lagoons smaller in size. Option 2 is the preferred design option because the space available for the lagoons at the project size is limited. The layout of option 1 is depicted below: PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 57 Figure 7: Option 1 lagoon layout (b) Carry out an economic assessment The economic assessment is carried out as per step 4, and the resulting costs (all in THB) are documented below: Cost Land cost (1) Construction cost (2) Engineering cost (3) Procurement cost (4) Labor cost Administration cost (5) Fuel cost Interest cost (6) TOTAL Option 1 26,592,573.00 54,237,205.00 8,520,000.00 963,225.00 Included in Construction cost 406,779.00 Included in Procurement cost 4,535,989.00 95,255,771.00 THB Option 2 22,693,761.00 51,165,870.00 8,520,000.00 963,225.00 Included in Construction cost 383,744.00 Included in Procurement cost 4,186,330.00 87,912,930.00 THB Option 2 has lower costs and is therefore selected. No IRR analysis is performed as the two options differ in costs but not in income. (c) Verify the average depth of the baseline lagoon design PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 58 The selected option (option 2) has an average lagoon depth of 6 meters. A review of published literature is conducted, since there is little information available on Ethanol plants recently completed or under construction in Thailand. The Department of Industrial Works (DIW) of Thailand’s Ministry of Industry has published a guideline for Ethanol Industrial Factory 19 and recommends a lagoon depth of 3-6 meters. The United States EPA has published a guideline 20 and recommends 2.4-6 meters, while specifically recommending that lagoon depths should approach 6 meters: “depths approaching 6.0 m (20 feet) are recommended to reduce the surface area and to conserve heat in the reactor (lagoon).” (d) Compare identified average depth with the selected baseline design The surveyed literature recommends lagoon depths up to 6 m. The average depth of the selected design is therefore not deeper than the depth identified through the literature survey. Conclusion Following the procedures laid out in ACM0014, option 2 is selected as the baseline lagoon design. 19 DIW, Guideline for Ethanol Industrial Factory – 2.3 Environmental Management Consideration , 2008, http://www2.diw.go.th/I_Standard/index.html. 20 U.S. EPA, Wastewater Technology Fact Sheet – Anaerobic Lagoons, September 2002 PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 59 Calculation of baseline emissions Calculation of grid emission factor for Thailand The “Tool to calculate the emission factor for an electricity system” (Version 01, EB 35) is used. As per the tool, the grid emission factor is developed by following six steps. STEP 1. Identify the relevant electric power system The project electricity system is defined by the spatial extent of the power plants that are physically connected through transmission and distribution lines to the project activity and that can be dispatched without significant transmission constraints. As no DNA guidance on delineation of the project electricity system is available in Thailand and there is no layer dispatch system, the grid boundary of the project electricity system is defined at the national level. STEP 2. Select an operating margin (OM) method The simple OM (a) is chosen, as the low-cost/must-run (LCMR) resources constitute less than 50% of total grid generation in the average of the five most recent years (see Table 6). PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 60 The ex-ante option is chosen as data vintage, so a generation-weighted average OM over the 3 most recent years will be calculated. Table 6: Grid generation and low-cost/must-run (LCMR) resources from 2003-2007, Source: EPPO Energy statistics, TABLE 5.2-2Y 21 Yearly generation [GWh] Fuel type Natural Gas Fuel Oil Diesel Oil Lignite Imported Coal Power Imports Hydro Renewables 2003 85688 2434 75 16856 2004 90289 5468 233 17994 2005 94468 7640 177 18335 2006 94398 7808 77 18028 2007 98148 2967 28 18498 2445 2411 2280 6441 12383 2473 7208 1231 3378 5896 1842 4372 5671 1856 5152 7950 2065 4488 7961 2553 LCMR Total LCMR/Tota l 8439 118410 7738 127511 7527 134799 10015 141919 10514 147026 7.13% 6.07% 5.58% 7.06% 7.15% STEP 3. Calculate the operating margin emission factor according to the selected method The simple OM emission factor is calculated as the generation-weighted average CO2 emissions per unit net electricity generation (tCO2/MWh) of all generating sources serving the system, not including lowoperating cost and must-run power plants / units. It is calculated based on data on the total net electricity generation of all power plants serving the system and the fuel types and total fuel consumption of the project electricity system (Option C). Option C is applicable because no data on fuel consumption or efficiency of individual power plants is available, and only renewable power generation (hydropower) is considered as low-cost/must-run power sources while the quantity of electricity supplied to the grid by these sources is known. The simple OM emission factor is calculated as follows: EFgrid,OMsimple,y = ∑ FC i,y × NCVi,y × EFCO2,i,y i EG y (Emission factor: 5) 21 http://www.eppo.go.th/info/stat/T05_02_02-2.xls PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 61 Where: EFgrid,OMsimple,y Simple operating margin CO2 emission factor in year y (tCO2/MWh) FCi,y Amount of fossil fuel type i consumed in the project electricity system in year y (mass or volume unit) Net calorific value (energy content) of fossil fuel type i in year y (GJ / mass or volume NCVi,y unit) CO2 emission factor of fossil fuel type i in year y (tCO2/GJ) EFCO2,i,y EGy Net electricity generated and delivered to the grid by all power sources serving the system, not including low-cost / must-run power plants / units, in year y (MWh) i All fossil fuel types combusted in power sources in the project electricity system in year y y Either the three most recent years for which data is available at the time of submission of the CDM-PDD to the DOE for validation (ex ante option) or the applicable year during monitoring (ex post option), following the guidance on data vintage in step 2 This calculation is conducted for three years to produce a generation-weighted average OM emission factor. Data for the fuel consumption is sourced from EPPO 22 , data for NCV is based on data from a “Study on Electricity Sector Baseline in Thailand” 23 and data for the fuel emission factors comes from IPCC 24 . Table 7: Calculation of simple OM emission factors for 2005-2007 2005 Fuel type Natural Gas Fuel Oil Diesel Oil Lignite Imported Coal Power Imports Hydro Renewables 22 Thailand Grid Operating Margin 94468 Fuel consumpt. 1740 7640 1851 177 49 18335 16.57 2280 2.073 Generation [GWh] Unit MMSCFD million liters million liters million tons million tons 372300 EF_CO2,i, y [tCO2/GJ] 0.0543 39770 NCV [GJ/Unit] Emissions EF_simple, y [tCO2] [tCO2/MWh] 35'175'649 0.372355174 0.0755 5'557'877 0.727470862 36420 0.0726 129'561 0.731980271 10470000 0.0909 15'770'050 0.86010636 26370000 0.0895 4'892'518 2.145841401 4372 5671 1856 EPPO Energy Statistics, TABLE 5.4-1Y, http://www.eppo.go.th/info/stat/T05_04_01-2.xls 23 Study on Electricity Sector Baseline in Thailand, December 2005, http://www.onep.go.th/CDM/0038829_GridEmissions.pdf 24 IPCC 2006 Vol 2 Table 1.4 (IPCC default values at the lower limit of the uncertainty at a 95% confidence interval) PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 62 NonLCMR & Imports LCMR TOTAL 2006 Fuel type Natural Gas 127272 7527 134799 94398 Fuel consumpt. 1766 7808 1895 77 21 18028 15.82 6441 3.462 Generation [GWh] Diesel Oil NonLCMR & Imports LCMR TOTAL 2007 Fuel type Natural Gas Fuel Oil Diesel Oil Lignite Imported Coal Power Imports Hydro Renewables NonLCMR & 0.500615582 Emissions EF_simple, y [tCO2] [tCO2/MWh] Thailand Grid Operating Margin Fuel Oil Lignite Imported Coal Power Imports Hydro Renewables Total EF = Unit MMSCFD million liters million liters million tons million tons 372300 EF_CO2,i, y [tCO2/GJ] 0.0543 39770 NCV [GJ/Unit] 35'701'262 0.378199345 0.0755 5'689'993 0.728738899 36420 0.0726 55'526 0.721116 10470000 0.0909 15'056'258 0.835159633 26370000 0.0895 8'170'718 1.268548072 Total EF = 0.510238552 Emissions EF_simple, y [tCO2] [tCO2/MWh] 5152 7950 2065 131904 10015 141919 Thailand Grid Operating Margin 98148 Fuel consumpt. 1715 2967 780 28 8 18498 15.81 12383 5.434 Generation [GWh] Unit MMSCFD million liters million liters million tons million tons 372300 EF_CO2,i, y [tCO2/GJ] 0.0543 39770 NCV [GJ/Unit] 34'670'251 0.353244604 0.0755 2'342'055 0.78936815 36420 0.0726 21'153 0.755454857 10470000 0.0909 15'046'741 0.813425269 26370000 0.0895 12'824'865 1.035683187 Total EF = 0.491615653 4488 7961 2553 136512 PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 63 Imports 10514 147026 LCMR TOTAL Table 8: Calculation of average simple OM emission factor Average Simple OM Emission Factor [tCO2/MWh] 2005 2006 2007 Average 0.501 0.510 0.492 0.501 The average simple OM emission factor is calculated as 0.501 tCO2/MJ. STEP 4. Identify the cohort of power units to be included in the build margin As per the tool, the sample group of power units m used to calculate the build margin consists of either: (a) (b) The set of five power units that have been built most recently, or The set of power capacity additions in the electricity system that comprise 20% of the system generation (in MWh) and that have been built most recently. Option (b) is chosen, because it comprises the larger annual generation in Thailand. For data vintage, option 1 from the tool is chosen (ex-ante calculation). The most recent available information is sourced from the Department of Alternative Energy Development and Efficiency (DEDE) 25 and the Energy Policy and Planning Office (EPPO) 26 , as EGAT does not publish information on specific power plants. The selected power plants are detailed in Table 9 (step 5). STEP 5. Calculate the build margin emission factor The build margin emissions factor is calculated as the generation-weighted average emission factor (tCO2/MWh) of all power units m during the most recent year y for which power generation data is available, calculated as follows: EFgrid,BM,y = ∑ EG m m, y × EFEL,m,y ∑ EG m ,y m (Emission factor: 12) Where: 25 http://www.dede.go.th/dede/index.php?id=830 26 http://www.eppo.go.th/power/data/index.html PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 64 EFgrid,BM,y EGm,y EFEL,m,y m y Build margin CO2 emission factor in year y (tCO2/MWh) Net quantity of electricity generated and delivered to the grid by power unit m in year y CO2 emission factor of power unit m in year y (tCO2/MWh) Power units included in the build margin Most recent historical year for which power generation data is available The selected power plants and the data used for calculation are detailed below: Table 9: Build margin data STEP 6. Calculate the combined margin emissions factor The combined margin emission factor is calculated as follows: EFgrid,CM,y = EFgrid,OM,y × wOM + EFgrid,BM,y × wBM wOM and wBM are both 0.5, the default values as per the tool. Operating Margin Margin Weight 0.501 0.5 Build Margin Margin Weight 0.480 0.5 Combined Margin 0.490 (Emission factor: 13) PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 65 Therefore, EFgrid,CM,y is 0.49 tCO2/MWh. PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 66 Annex 4 MONITORING INFORMATION Pls refer to Section B 7.2. PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 67 Annex 5 Detailed Results of the EIA Pre-Screen Summary of the Initial Environmental Evaluation (IEE) Non-Technical PDD Detailed Results of the EIA Pre-Screen Besides site evaluation and assessment of secondary data and information on related topics, additional information from the stakeholder interviews and discussions have been gathered and are considered in the EIA pre-screen process as below: Environmental Impacts 1. Will construction, operation or decommissioning of the Project use or affect natural resources or ecosystems such as land, water, forests, habitats, materials or, especially any resources which are non-renewable or in short supply? Yes / No / ? . Briefly describe Yes. The project location is on the properties of the plant. Land use is already for industrial purposes. 2. Will the Project involve use, storage, Yes. The project will handle transport, handling, production or release and use methane gas and of substances or materials (including solid organic laden waste water. waste) which could be harmful to the environment? 3. Will the Project release pollutants or any hazardous, toxic or noxious substances to air? No. The project boundaries are focused on the digester which will capture methane gas for utilization. 4. Will the Project cause noise and No. The planned biogas vibration or release of light, heat energy or reactor will operate without electromagnetic radiation? noises. There will be no additional impacts. Is this likely to result in a significant effect? Yes/No/? – Why? No. The land provided for the project is part of the operation license of the factory and therefore already approved to not significantly effect the environment. The project will provide renewable energy resources through methane capturing, thus avoid the use of fossil resources and reducing fugitive methane emission. No. The operation of the waste water treatment plant will capture and utilize the fugitive methane gas. The waste water treatment will be reuse in the production process and some will be applied for irrigation purpose. There will be no other changes of the operation, input and output parameters remain the same. No. Through the capture of climate impacting methane gas, fugitive emission of climate harmful pollutants deriving from the emission will be avoided. There will be no significant affect from the occurrence of emission through methane gas burning for heat generation. No. The noises from the biogas reactor are deriving from a little pump and thus no impact would occur. PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 68 Environmental Impacts 5. Will the Project lead to risks of contamination of land or water from releases of pollutants onto the ground or into surface waters, groundwater, coastal wasters or the sea? 6. Are there any areas on or around the location which are protected under international or national or local legislation for their ecological value, which could be affected by the project? 7. Are there any other areas on or around the location, which are important or sensitive for reasons of their ecology, e.g. wetlands, watercourses or other water bodies, the coastal zone, mountains, forests or woodlands, which could be affected by the project? Yes / No / ? . Briefly describe No. Sludge and effluent from molasses digester of the waste water treatment will be used as fertilizer. Effluent from cassava digester will be reused in the ethanol Plant. No. The area is approved industrial and agricultural area; the project location is on the factory’s own property. No. The river, Klong Yang, is in the vicinity (appx 1 km.) of biogas plant. The Klong Yang is already used by the surrounding communities as a water resource but not consumed by the project. Is this likely to result in a significant effect? Yes/No/? – Why? No. The operation of the new waste water treatment plant will not change the handling of the effluents, which in the future as well will be used as fertilizer. An improvement of the treated waste water quality can be expected. No. The factory’s area and the surroundings comprise of some agricultural area and most empty area without activity use value. No. The conditions of the river will not be affected through the project. Treated water will be used as liquid fertilizer and reused in the ethanol plant as the factory is already doing it under the licensed operation since founding of the company. The effluent will be not discharged through the water resource. It is expected that the project will be bringing along a reduction of the number of open lagoons and a general improvement of the remaining lagoons, thus securing the wastewater treatment plant against leakages. 8. Are there any areas on or around the There is no specific No. But the construction and operation location which are used by protected, investigation done on the of the new wastewater treatment important or sensitive species of fauna or appearance of protected, component will improve the quality of flora e.g. for breeding, nesting, foraging, important or sensitive species the post treated wastewater from ethanol resting, over-wintering, migration, which in this area. No material is process. Thus the environment of the could be affected by the project? available. Anyway, the location will be protected by the project location of the anaerobic activities of reducing odor, fugitive digester is in the middle of methane emission and improving the agricultural and nearby water quality in the remaining open industrial area of Eastern lagoons. Sugar Co., Ltd. 9. Are there any inland, coastal, marine or No. Ground water under the No. No negative change of the effluent underground waters on or around the factory’s area does not exist. quality will be expected. The project location which could be affected by the activities will not harm the groundwater. project? The bottom of biogas plant consists of the plastic (HDEP) sheet to prevent the leakage into the ground water. The river will not be affected, since the wastewater will be reused in the ethanol plant and used for fertilizer purpose. PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 69 Environmental Impacts 10. Is the project location susceptible to earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions e.g. temperature inversions, fogs, severe winds, which could cause the project to present environmental problems? Yes / No / ? . Briefly describe No. Normal geological and climate conditions. Is this likely to result in a significant effect? Yes/No/? – Why? No. The weather and earthquake statistics and the landscape conditions are not proving any endangering incidents in this area. Socioeconomic and Health Impacts 11. Will the Project involve use, storage, Yes. The project plans to transport, handling, production or release handle and use methane gas. of substances or materials (including solid waste) which could be harmful to human health or raise concerns about actual or perceived risks to human health? No. The existing fugitive methane gas will be captured and utilized as a renewable fuel resource, thus reducing impacts on human health through avoiding the utilization of fossil fuels. There will be no other changes of the operation. Input and output parameters remain the same. 12. Will the Project releases pollutants or Yes. Through the utilization No. Through the utilization of climate any hazardous, toxic or noxious of the methane gas as a impacting methane gas, emission of substances to air that could adversely renewable fuel for operating harmful pollutants deriving from the use affect human health? steam boilers, emission from of fossil fuels and fugitive emission of the burning of methane gas methane will be avoided. The will occur. occurrence of emission through burning methane gas in comparison to the existing fugitive methane emission will be negligible. 13. Will the Project cause noise and Yes. The planned biogas No. The noises from the biogas reactor vibration or release of light, heat energy or reactor will create noises are deriving from a little pump and electromagnetic radiation that could from little pump. There will stored in the close insulated room to adversely affect human health? be no additional impacts. prevent the noise thus no impact would occur. 14. Will the Project lead to risks of No. Sludge and effluent from No. The effluent from wastewater contamination of land or water from the waste water treatment treatment system will be used as releases of pollutants onto the ground or will be used as fertilizer. fertilizer. The fertilizer and thus into surface waters, groundwater, coastal remaining organics will be absorbed by wasters or the sea that could adversely the plantations. The plastic sheet affect human health? (HDPE) will be used as ponds liner to prevent any leakage of wastewater out of the ponds thus no soil, groundwater will be affected by wastewater. 15. Will there be any risk of accidents No. The methane gas No. The low pressure technology will during construction or operation of the capturing during operation is keep the gas storage, under very low Project which could affect human health? based on low pressure pressure. The storage is completely technology. oxygen evacuated. Damages of the storage covering foil will cause very low outflow of the gas, which will immediately spread out while the concentration will decrease below explosive concentrations. PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 70 Environmental Impacts 16. Will the Project result in social changes, for example, in demography, traditional lifestyles, employment? 17. Are there any areas on or around the location, protected or not under international or national or local legislation, which are important for their landscape, historic, cultural or other value, which could be affected by the project? 18. Are there any transport routes or facilities on or around the location which are used by the public for access to recreation or other facilities and/or are susceptible to congestion, which could be affected by the project? 19. Is the project in a location where it is likely to be highly visible to many people? Yes / No / ? . Briefly describe No. There will be no adverse affect on demography, lifestyle or employment due to its small scale industrial internal characteristics. No. There are no protected and important areas, which could be affected by the project. No. The project will not have No. The project will not cause additional any affect on transport. The traffic. road is not susceptible to congestion. No. There are small amount of villagers and farmers around the factory. The technical installations and buildings associated with the project activity will be lower than the surrounding factory buildings and forest area. 20. Are there existing or planned land Yes. The surrounding is uses on or around the location e.g. homes, characterized by the village gardens, other private property, industry, Moo 1, Huayjod sub-district, commerce, recreation, public open space, approx. 2 km away from the community facilities, agriculture, forestry, factory. Directly close to the tourism, mining or quarrying which could project are some settlements. be affected by the project? 21. Are there any areas on or around the location which are densely populated or built-up, or occupied by sensitive uses e.g. hospitals, schools, places of worship, community facilities, which could be affected by the project? Is this likely to result in a significant effect? Yes/No/? – Why? No. The project purpose is the change of wastewater treatment technology in small scale on the factory’s terrain. In contrary, additional 20 jobs will be created. No. The wastewater treatment and gas capture will not have direct effects beyond the factory’s boundaries. The plant is completely located on factory terrain. Yes, the village Moo 1 is 2 km close to the factory. The area around the factory is mainly empty area with scattered settlements and some agricultural area. No. The wastewater treatment and gas capturing will not be visible from villages or the surrounding streets and roads. The gas storage is constructed under ground and will not be higher than factory’s building and surrounding Plantations thus avoids visibility of the plant. No. The next village is in approx. 2 km distance from the factory site. Villages, schools and temples within a radius of 2 km will not be affected negatively. The project’s side effects are reduction of water contamination, fugitive methane emission reduction and reduction of odor. Through the introduction of the new wastewater treatment, the odor will be prevented and avoided. The new wastewater treatment can not be seen from the village, no noises and odors are reaching the village. No sensitive use is close to the project location. PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 71 Environmental Impacts 22. Are there any areas on or around the location which contain important, high quality or scarce resources e.g. groundwater, surface waters, forestry, agriculture, fisheries, tourism and minerals, which could be affected by the project? 23. Is the project location susceptible to earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions e.g. temperature inversions, fogs, severe winds, which could cause the project to present socioeconomic problems? Yes / No / ? . Briefly describe Yes. Nearby the factory and crossing the overall surrounding is the river Klong Yang, providing sufficient water resources to the villagers and farmers. The area around the factory is characterized by typical agricultural use. Is this likely to result in a significant effect? Yes/No/? – Why? No. The project will not affect the quality or quantity of the existing water resources. The project purpose is the wastewater treatment plant with methane capturing. The effluent is not discharged to the water resource. Existing and potential future air emission will be reduced. No, normal geological and climate conditions No. The weather and earthquake statistics and the landscape conditions are not proving any endangering incidents in this area. PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 72 Summary of the Initial Environmental Evaluation (IEE) This report presents the initial environmental evaluation of “CDM Gold standard ES Bio-Energy Wastewater Treatment and Energy Generation Project” for ES Bio-Energy Co., Ltd. which is mainly focus on the impacts to the location of plant and surrounding areas that caused by the activity of applying biogas technology for advanced wastewater. ES Bio Energy Co., Ltd. (ESB) is planning a wastewater treatment system to operate for treating wastewater from ES Power’s Ethanol factory in Srakaew province in the Eastern part of Thailand. The objective of this project is to prevent the release of methane into the atmosphere by capturing the produced biogas for utilization. The captured biogas will be used to generate steam in boilers of ethanol process, thus substituting heavy oil consumption and further reducing emissions. Therefore, the project will contribute to an environmentally and socially sustainable development of ethanol production at Eastern Sugar Power Co., Ltd. Primary data was collected through the stakeholder consultation meetings and opinion survey of people living in the nearby area. Map and other basic information of the study area were also collected as secondary data. The plant’s location and surrounding area comprised of most empty area and some agricultural area, Klong Yang River, community, schools and temples within 2 kilometres. Also, there are 868 people living in Moo 1 Huay-joad sub district. To make an initial environmental evaluation, the stakeholder consultation meeting and opinion survey had been organized in order to inform stakeholder and receive comments and concerns from the surrounding people’s opinion. Governmental officers from local government sector, representative from medical center, schools’ representative, farmers, people who lives nearby the factory area were invited. All information obtained is considered in the study. The evaluation study found that the applied biogas technology cause negative impacts during construction period such as dust and noise problems but rarely found during operation period. Moreover, the biogas technology would render positive impact. As the methane emission will be reduced by biogas system so that the impact of bad odour will be decreased. Furthermore, air pollution will be reducing as the substitution of heavy-oil by biogas in the combustion process of the ethanol plant. In addition, the effluent of wastewater system will not be released to receiving water area; however, this will be reused and composted as a fertilizer into the agricultural area without harming the sub-water and ground water. The sludge will be reused into the wastewater treatment system. These will improve water quality as well as quality of live of human. PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 73 Non-Technical PDD (Thai-version) โครงการซีดีเอ็มโกลดแสตนดารด การประยุกตใชเทคโนโลยีในการสกัดกาซชีวภาพจากระบบบําบัดน้ําเสี ย บริษัท อีเอส ไบโอเอ็นเนอรยี่ จํากัด เอกสารโครงการฉบับประชาชน (Non-Technical Project Design Document) นําเสนอโดย บริษัท เอ็นวีมา (ประเทศไทย) จํากัด ในฐานะตัวแทนของ บริษัท อีเอส ไบโอเอ็นเนอรยี่ จํากัด PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 74 1. ชื่อโครงการ โครงการซีดีเอ็มโกลดแสตนดารดการประยุกตใชเทคโนโลยีในการสกัดกาซชีวภาพจากระบบบําบัด น้ําเสีย บริษัท อีเอส ไบโอเอ็นเนอรยี่ จํากัด 2. ประเภทของโครงการ การกักเก็บกาซมีเทนที่เกิดจากระบบบําบัดน้ําเสียเพื่อเปนเชื้อเพลิงสําหรับหมอไอน้ํา (Boiler) ในโรงงานผลิตเอทานอล โครงการนี้จัดเปนโครงการซีดีเอ็มหรือโครงการกลไกการพัฒนาที่สะอาดขนาดใหญ 27 ดานสิ่งแวดลอมโดยก ารแปลงน้ําเสียเปนพลังงาน และจัดอยูภายใตโครงการซีดีเอ็มประเภท 13 เรื่องการจัดการของเสีย (Scope 13: Waste handling and disposal 28 ) ตามขอกําหนดคณะกรรมการบริหารซีดีเอ็ม-CDM Executive Board (EB) 3. ผูดําเนินโครงการ บริษัท คลีนเอ็นเนอรยี่ ดีเวลลอปเมนท (ไทยแลนด) จํากัด บริษัท คลีนเอ็นเนอรยี่ ดีเวลลอปเมนท (ไทยแลนด) จํากัด เปนบริษัทผูออกแบบจัดการดานวิศวกรรมและเปนผูพัฒนาโครงการกาซชีวภาพในประเทศไทย บริษัทคลีนไทยมีการประยุกตใชเทคโนโลยีขั้นสูงในการเปลี่ยนแปลงของเสียใหเปนพลังงานเพื่อนําไปใชทด แทนพลังงานน้ํามันเตา หรือพลังงานกระแสไฟฟา นอกจากนี้คลีนไทยยังเปนเจาของลิขสิทธิ์การบําบัดน้ําเสียใหเปนพลังงานของกลุมโรงงานอุตสาหกรรมหลาย ประเภท โดยสามารถนําพลังงานชีวภาพที่ไดไปใชใหเกิดประโยชนอยางคุมคาได 4. เจาของโครงการ บริษัท อีเอส ไบโอเอ็นเนอรยี่ จํากัด จํากัด บริษัท อีเอส ไบโอเอ็นเนอรยี่ 2539 จดทะเบียนตามประมวลกฎหมายแพงและพาณิชยเปนนิติบุคคลประเภทบริษัทเมื่อป ประกอบกิจการผลิตกาซชีวภาพ ปจจุบันกําลังอยูระหวางดําเนินการขออนุญาตประกอบกิจการโรงงานประเภทที่ 89 โรงผลิตกาซซึ่งไมใชกาซธรรมชาติกับอุตสาหกรรมจังหวัดสระแกว โดยจะดําเนินการผลิตกาซชีวภาพจากน้ําเสียโรงงานผลิตเอทานอลบริษัท อีเอสพาวเวอร จํากัด เพื่อนํากาซชีวภาพที่ไดใชเปนเชื้อเพลิงสําหรับหมอน้ําในโรงงานผลิตเอทานอลอีเอสพาวเวอรแทนการใชน้ํา มันเตา 5. ระยะเวลาในการดําเนินโครงการ ใชเวลาในการกอสรางทั้งหมด 270 วันคาดวาจะแลวเสร็จภายในประมาณเดือนตุลาคม พ.ศ. 2551 6. วัตถุประสงคของโครงการ วัตถุประสงคของโครงการเพื่อประยุกตใชเทคโนโลยีกาซชีวภาพในการจัดการน้ําเสียโรงงานผลิตเอ ทานอล โดยนํากาซชีวภาพที่ไดมาผลิตเปนเชื้อเพลิงสําหรับหมอไอน้ําแทนการใชน้ํามันเตา 7. หลักการและเหตุผลของโครงการ บริษัท อีเอสไบโอเอ็นเนอรยี่ จํากัดจะดําเนินการผลิตกาซชีวภาพโดยนําน้ําเสียจากโรงงานผลิตเอทานอลของบริษัท อีเอสเพาเวอร จํากัด 27 28 ปริมาณกาซเรือนกระจกสุทธิที่ลดไดประมาณ (CERs) 69,280 ตันเทียบเทาคารบอนไดออกไซด (tCO2e) ตอป http://cdm.unfccc.int/DOE/scopes.html#13 PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 75 ซึ่งมีกําลังการผลิตเอทานอล 150,000 ลิตรตอวัน ณ จังหวัดสระแกว โรงงานผลิตเอทานอลแหงนี้สามารถผลิตน้ําเสียที่เกิดจากกระบวนการผลิตเอทานอลจากกากน้ําตาลไดปริมา ณ 1,000 ลูกบาศกเมตรตอวัน และจากมันสําปะหลังไดปริมาณ 1,200 ลูกบาศกเมตรตอวัน ปจจุบันการจัดการระบบบําบัดน้ําเสียแบบบอเปดที่ดําเนินการอยูในโรงงานอุตสาหกรรมทั่วไปนั้นมีประสิทธิ ภาพต่ําและทําใหเกิดกาซชีวภาพซึ่งกอใหเกิดปญหากลิ่นเหม็นตอผูอยูอาศัยและชุมชนที่อยูบริเวณใกลเคียง อีกทั้งกาซชีวภาพประกอบดวยกาซมีเทนซึ่งเปนหนึ่งในกาซเรือนกระจกตัวสําคัญที่ควรมีการจัดการเพื่อลดก ารปลอยออกสูบรรยากาศ จากการศึกษาการจัดการระบบบําบัดน้ําเสียจากกระบวนการผลิตเอทานอลพบวาน้ําเสียจากโรงงาน ผลิตเอทานอลมีคาปริมาณความสกปรกของน้ําเสีย (ซีโอดี) และมีคาปริมาณของเสียชีวภาพ ดวยเหตุนี้การพิจารณาถึงปจจัยในการบําบัดน้ําเสียจากกระบวนการผลิตดังกลาวจึงมีความสําคัญอยางยิ่ง ดังนั้นการจัดการระบบบําบัดน้ําเสียใหมีประสิทธิภาพเพื่อปองกันผลกระทบที่จะเกิดจากปญหากลิ่นเหม็นอันเ นื่องมาจากกาซชีวภาพ บริษัท อีเอสไบโอเอ็นเนอรยี่ จํากัด จึงดําเนินโครงการซีดีเอ็มโกลดแสตนดารด (Clean Development Mechanism - CDM) หรือโครงการกลไกการพัฒนาที่สะอาดมาตรฐานระดับสูง โดยอยูระหวางดําเนินการกอสรางระบบบําบัดน้ําเสียเทคโนโลยีกาซชีวภาพแบบระบบปดหรือโรงผลิตกาซชี วภาพบนพื้นที่ 25 ไรของโรงงาน ระบบดังกลาวจะจัดการบําบัดน้ําเสียที่เกิดขึ้นจากกระบวนการผลิตเอทานอลสงผลใหน้ําเสียที่ผานระบบบอบํา บัดนี้มีคุณภาพน้ําที่ดีขึ้น สวนกาซชีวภาพที่เกิดขึ้นจากการบําบัดจะถูกเก็บกักไวไมปลอยใหออกสูบรรยากาศ กาซดังกลาวยังสามารถนําไปใชเปนกาซเชื้อเพลิงสําหรับหมอไอน้ํา ในสวนของน้ําเสียจากขั้นตอนสุดทายที่ผานกระบวนการบําบัดจากระบบแลวจะสามารถนํากลับไปใชในโรงง านผลิตเอทานอลอีเอสพาวเวอร และบางสวนจะนําไปผสมกับวัสดุเหลือทิ้งจากโรงงานน้ําตาล (Filter Cake) เพื่อผลิตเปนปุย อีกทั้งกากตะกอนที่เกิดขึ้นจากระบบบําบัดน้ําเสียเทคโนโลยีกาซชีวภาพสามารถหมุนเวียนนํากลับไปใชในระ บบไดอีกจึงทําใหไมมีของเสียเหลานี้ออกสูนอกระบบ จากกิจกรรมของโครงการนี้สามารถชวยลดการปลอยกาซเรือนกระจก ชวยลดคาใชจายดานพลังงานซึ่งเปนการตอบสนองนโยบายในการลดการนําเขาเชื้อเพลิงของประเทศ และยังมีสวนชวยในการพัฒนาคุณภาพชีวิตของผูอยูอาศัยบริเวณใกลเคียงดวยการพัฒนาสภาพแวดลอมให ดีขึ้น 8. ที่ตั้งโครงการ พื้นที่โครงการคือ บริษัท อีเอส ไบโอเอ็นเนอรยี่ จํากัด ตั้งอยูในอําเภอวัฒนานคร จังหวัดสระแกว ภาคตะวันออกของประเทศไทย หางจากกรุงเทพฯ ประมาณ 236 กิโลเมตร เลขที่ 279 หมู 1 ตําบลหวยโจด อําเภอวัฒนานคร จังหวัดสระแกว โทร +662-2349298, แฟกซ +662-2345990 แผนที่แสดงดังรูปที่ 1 9. ผลประโยชนทางดานสิ่งแวดลอม โครงการนี้สนับสนุนใหเกิดการพัฒนาที่ยั่งยืนทั้งในระดับทองถิ่น ภูมิภาค และระดับประเทศในหลายดานดังนี้ ผลประโยชนระดับทองถิ่นและภูมิภาค - - ผลจากการประยุกตใชระบบบําบัดน้ําเสียแบบปดจะชวยลดการปลอยกาซมีเทนซึ่งเปนหนึ่งในกาซเรื อนกระจกตัวสําคัญที่ทําใหเกิดภาวะโลกรอนออกสูบรรยากาศได และเปนการปองกันปญหาดานกลิ่นเหม็นรบกวนที่จะเกิดขึ้นเนื่องจากน้ําเสียจากกระบวนการผลิตเอ ทานอล กาซชีวภาพที่ผลิตไดจากระบบบําบัดน้ําเสีย สามารถนําไปใชเปนเชื้อเพลิงสําหรับหมอน้ําในโรงงานผลิตเอทานอลทดแทนการใชเชื้อเพลิงจาก น้ํามันเตาซึ่งเปนการชวยการปองกันการลดมลพิษทางอากาศได PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 76 - - ระบบบําบัดน้ําเสียแบบปดนี้จะสงผลใหคุณภาพน้ําที่ออกจากระบบมีคุณภาพดีขึ้นสามารถนํากลับไป ใชในกระบวนการผลิตของโรงงานผลิตเอทานอลได และน้ําเสียบางสวนที่ออกจากระบบบําบัดยังสามารถนําไปผสมกับวัสดุเหลือทิ้งจากโรงงานน้ําตาลเพื่ อผลิตเปนปุยสําหรับพื้นที่การเกษตรไดอีกทาง การกอสรางโครงสราง การเดินระบบ และการบํารุงรักษาระบบบําบัดน้ําเสียของโครงการชวยสรางงาน สรางรายไดใหแกคนในชุมชน รูปที่ 1 ขอบเขตพื้นที่ศึกษาและแผนที่ที่ตั้งโครงการ PROJECT DESIGN DOCUMENT FORM (CDM PDD) - Version 03 CDM – Executive Board page 77 ผลประโยชนระดับประเทศ - - กิจกรรมของโครงการชวยลดการพึ่งพาการใชน้ํามันเตาและเชื้อเพลิงพาณิชยจากตางประเทศเพื่อเป นเชื่อเพลิงในการผลิตไอน้ําสําหรับหมอน้ํา การประยุกตใชระบบบําบัดน้ําเสียเทคโนโลยีกาซชีวภาพที่ทันสมัยซึ่งสามารถใหผลผลิตกาซชีวภาพ และสามารถนํากาซที่ผลิตไดเปนเชื้อเพลิงสําหรับการผลิตไอน้ําของโรงงานอุตสาหกรรมได กิจกรรมของโครงการสามารถเปนตัวอยางที่ดีใหกับโรงงานอื่นๆ ในประเทศไทยได กิจกรรมของโครงการตอบสนองนโยบายการปองกันมลภาวะจากอุตสาหกรรม จากแผนการพัฒนาเศรษฐกิจและสังคมแหงชาติฉบับที่ 10 ป (พ.ศ .2550-2554) ซึ่งสนับสนุนการยกระดับการจัดการสิ่งแวดลอมใหดีขึ้นกวาเดิม การเพิ่มประสิทธิภาพการใชพลังงาน และพัฒนาพลังงานทางเลือกเพื่อรองรับความตองการใชพลังงานในประเทศ