ETR GEN5-2022-17 Parameter file testing Frame 71 Tango Motor
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Engineering Test Report (ETR) Project / DV Plan and Rev no.: SG3.01_-_DV_test_plan_-_Frame 71 Lafert motors_rev8 Parameter file testing for Tango pump 1.25x1.25x5(1.5kW,3600 rpm) & 1.5x1.5x3 (1.1kW, 4500 rpm) Test ID: Test description: Motor starting behavior test at different conditions ETR number: Gen5-2022-17 Prepared by: Masum M Prepared date: 2022-06-06 Approved by: Approved date: Conclusions: 1.25x1.25x5 For Tango 1.25x1.25x5 (4.960” impeller) with motors 1.5kW kW, Three Phase, 230V, 3600rpm, TEFC, VFD FW 2.0D Starting Current (Peak value) was set to 2.08 A (25.4% of motor rated current), Max Open Loop speed set to 1200RPM, Startup Time set to 5s Wet High Load Test: Ramp up at BEP point. Left motor: N 1851498-004 01 22 L1 Right motor: N 1851498-003 01 22 L1 PASS PASS Wet Low Load Test: Ramp up when control valve was closed. Left motor: N 1851498-004 01 22 L1 Right motor: N 1851498-003 01 22 L1 PASS PASS 1.5x1.5x3: For Tango 1.5x1.5x3 (3.05” impeller) with motors 1.1 kW, Three Phase, 230V, 4500rpm, TEFC, VFD FW 2.0D Starting Current (Peak value) was set to 3.37 A (55.4% of motor rated current), Max Open Loop speed set to 1500RPM, Startup Time set to 5s Wet High Load Test: Ramp up at BEP point. Left motor: N 1814218-002 (new sticker, same sample as Rev0) Right motor: N 1814218-003(new sticker, same sample as Rev0) PASS PASS Wet Low Load Test: Ramp up when control valve was closed. Left motor: N 1814218-002 (new sticker, same sample as Rev0 Right motor: N 1814218-003(new sticker, same sample as Rev0) FAILED PASS Engineering Test Report (ETR) 1. Objective / Purpose of test: To determine and record any errors that occur during motor start under high and low load on Tango pumps. 2. Test condition summary: 1.25x1.25x5: Test Preparation Time: 0.5 hours Test Start Date: 2022-06-02 Test Finish Date: Total Duration: Critical test conditions Summary: 2021-06-02 0.5 Day N/A Test Preparation Time: 1 hours Test Start Date: 2022-06-03 Test Finish Date: Total Duration: Critical test conditions Summary: 2021-06-06 1.5 Day N/A 1.5x1.5x3: 3. Samples Tested: Sample ID Sample received date Sample Serial number: Tango 1.25x1.25x5 3 Phase 230V 1.5kW 3600RPM Tango 1.5x1.5x3 3 Phase 230V 1.1kW 4500RPM N/A 1.25x1.25x3 Left Motor: N 1851498-004 01 22 L1 Right motor: N 1851498-003 01 22 L1 1.5x1.5x3 Left Motor: N 1814218-002 01 22 L1 Right motor: N 1814218-003 01 22 L1 Sample supplier Part number / drawing and revision # Hardware and Firmware rev # Electrical / mechanical / temperature rating Motors from Lafert, Pump assembled by Armstrong Type: iECM 71 3600 1.5 58 200 B14/105 P.N.: N/A Type: iECM 71 4500 1.1 43 200 B14/105 P.N. :N/A DEPC: 1.33.00, VFD Firmware: 2.0 D Two motors: 1.5 kW, 3Phase-230 V, 3600rpm, TEFC motors Two motors: 1.1 kW, 3Phase-230 V, 4500rpm, Engineering Test Report (ETR) Special construction of sample TEFC motors Pump size: Tango 1.25 x 1.25 x 5 (4.96” impeller) TEFC Pump size: Tango 1.5 x 1.5 x 3 (3.05” impeller) TEFC 4. Pass/Fail Criteria Summary: 1.25 x 1.25 x 5 Pass Criteria Motor starts and continues to run without issue or error. Test condition PASS/Total trial attempts Pass 10 of 10 Wet High Load (Left Pump Ramp Up) Second motor is running Second motor stopped Pass 10 of 10 Wet High Load (Right Pump Ramp Up) Second motor is running Pass 10 of 10 Second motor stopped Pass 10 of 10 Wet Low Load (Left Pump Ramp Up) Second motor is running Pass 10 of 10 Second motor stopped Pass 10 of 10 Wet Low Load (Right Pump Ramp Up) Second motor is running Pass 10 of 10 Second motor stopped Pass 10 of 10 1.5 x 1.5 x 3 Pass Criteria Motor starts and continues to run without issue or error. Test condition PASS/Total trial attempts Pass 10 of 10 Wet High Load (Left Pump Ramp Up) Second motor is running Second motor stopped Pass 10 of 10 Wet High Load (Right Pump Ramp Up) Second motor is running Pass 10 of 10 Second motor stopped Pass 10 of 10 Wet Low Load (Left Pump Ramp Up) Second motor is running FAILED Second motor stopped FAILED Wet Low Load (Right Pump Ramp Up) Second motor is running Pass 10 of 10 Second motor stopped Pass 10 of 10 5. Equipment: R&D TR17 Equipment Flow Sensor Head Sensor Cert. Number/ S. N 23905 N08AA0210011 Accuracy Calibration Due 0.25% 0.5% Jul,31, 2024 May 31,2023 Engineering Test Report (ETR) 6. Environmental / Safety Requirements: Safety of personnel and equipment shall be considered paramount. To ensure safety during the testing all activities must be regulated in accordance with the Armstrong Safety Plan Regulations. In addition, Work instructions (ENG LAB 001 Rev2) must be following up and check list (appendix of ENG LAB 001 Rev.2) have been filled before testing sample installation and dismantled on the TR or TT. If TR or TT modification requested, Engineering Labs Test Equipment Service, Repair and Modification Form (SRMF-2021-03) must be filled and approved. Additional safety requirements due to Covid-19: Face mask, maintain social distancing – 6’ (2 m) 7. Procedure: Install the Pump sample on the Test Rig and fill up with water before the following test. Testing sequence: Wet High Load test, Wet Low Load test Verify Motor Shaft Power, Motor Input Current and Motor Input Voltage from DEPC Wet High Load Test: Test condition: BEP performance point. Valve opening adjusted to reach BEP. Test condition: Suction valve closed, no waterflow. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Set the right-side motor direction to clockwise and set the left-side motor direction to counterclockwise direction settings. Set pump to optimum BEP speed. Adjust suction valve to reach flow and head close to BEP point. Start the right-side motor when the left side motor stopped. Observe whether motor starts or not. Note any fault code(s) or unusual behavior. In the case of successful start: - Record pump successful start and stop the pump. In the case of non-successful start: - Record Pump not started. Try to start motor 10 times and record the results. Start the left side motor at BEP. Repeat step 2 – 10 while left side motor stopped and right-side motor ramp up 10 times at optimum BEP speed. Repeat step 2 – 10 while left side motor running and right-side motor ramp up 10 times at optimum BEP speed. Repeat step 2 – 10 while right side motor stopped and left-side motor ramp up 10 times at optimum BEP speed. Repeat step 2 – 10 while right side motor running and left-side motor ramp up 10 times at optimum BEP speed. Wet Low Load Test: Test condition: Suction valve closed, no waterflow. 1. Set the right-side motor direction to clockwise and set the left-side motor direction to counterclockwise direction settings. 2. Set pump to optimum BEP speed. 3. Fully close the control valve at suction. Engineering Test Report (ETR) 4. Start the right side motor when the left side motor stopped. 5. Observe whether motor starts or not. Note any fault code(s) or unusual behavior. 6. In the case of successful start: - Record pump successful start and stop the pump. 7. In the case of non-successful start: - Record Pump not started. 8. Try to start motor 10 times and record the results. 9. Start the left side motor at BEP. 10. Repeat step 2 – 10 while left side motor stopped and right-side motor ramp up 10 times at optimum BEP speed. 11. Repeat step 2 – 10 while left side motor running and right-side motor ramp up 10 times at optimum BEP speed. 12. Repeat step 2 – 10 while right side motor stopped and left-side motor ramp up 10 times at optimum BEP speed. 13. Repeat step 2 – 10 while right side motor running and left-side motor ramp up 10 times at optimum BEP speed. 8. Results and Analysis Summary: 1.25x1.25x5 Pump Size: Tango 1.25x1.25x5, impeller: 4.96” Motor (Parameter) Type: Single phase 200-240V, 1.5kW, 3600RPM, TEFC Pump BEP from E-3212: @Preferred Speed 3345 RPM, flow 59.6GPM, head 73.1Ft_H2O VFD FW Version: 2.0D DEPC FW Version: 1.33.00 Number of restarts = 3 Used KMD monitor to control the ramping up motor and DEPC to control the other motor Parameter file after adjusting and used for the following tests: Tangro 1.25x1.25x5 (4.96)imp 1.5kW 3p .xml KMD Log Files data: Frame 71 3ph 230V 1.5kW 3600RPM Parameter file verification.zip Set Starting Current Peak = 2.08A (25.4 of rated current) Set Max open loop speed = 1200RPM Set Startup Time = 5s Engineering Test Report (ETR) Wet High Load Test: Left motor ramps up to 3345 RPM with Right motor running @ 3345 RPM, 59.6 GPM, 73.1 Ft_H2O Try #1 Try #2 Try #3 Try #4 Try #5 Try #6 Try #7 Try #8 Try #9 Try #10 PASS @ initial start PASS @ initial start Try #1 Try #2 PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start Left motor ramps up to 3345 RPM with Right motor off Try #3 Try #4 Try #5 Try #6 Try #7 Try #8 PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start Try #9 Try #10 PASS @ initial start PASS @ initial start Right motor ramps up to 3345 RPM with Left motor running @ 3345 RPM, 59.6 GPM, 73.1 Ft_H2O Try #1 Try #2 Try #3 Try #4 Try #5 Try #6 Try #7 Try #8 Try #9 Try #10 PASS @ initial start PASS @ initial start Try #1 Try #2 PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start Right motor ramps up to 3345 RPM with Left motor off Try #3 Try #4 Try #5 Try #6 Try #7 Try #8 PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start Try #9 Try #10 PASS @ initial start PASS @ initial start Wet Low Load Test: Left motor ramps up to 3345 RPM with Right motor running @ 3345 RPM, Control valve fully closed Try #1 Try #2 Try #3 Try #4 Try #5 Try #6 Try #7 Try #8 Try #9 Try #10 PASS @ initial start PASS @ initial start Try #1 Try #2 PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start Left motor ramps up to 3345 RPM with Right motor off Try #3 Try #4 Try #5 Try #6 Try #7 Try #8 PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start Try #9 Try #10 PASS @ initial start PASS @ initial start Engineering Test Report (ETR) Right motor ramps up to 3345 RPM with Left motor running @ 3345 RPM, Control valve fully closed Try #1 Try #2 Try #3 Try #4 Try #5 Try #6 Try #7 Try #8 Try #9 Try #10 PASS @ initial start PASS @ initial start Try #1 Try #2 PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start Right motor ramps up to 3345 RPM with Left motor off Try #3 Try #4 Try #5 Try #6 Try #7 Try #8 PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start Try #9 Try #10 PASS @ initial start PASS @ initial start 1.5x.1.5x3 Pump Size: Tango 1.5x1.5x3, impeller: 3.05” Motor (Parameter) Type: Single phase 200-240V, 1.1kW, 4500RPM, TEFC Pump BEP from E-3212: @Preferred Speed 4695 RPM, flow 70.7GPM, head 49.2Ft_H2O VFD FW Version: 2.0 D DEPC FW Version: 1.33.00 Number of restarts = 3 Used KMD monitor to control the ramping up motor and DEPC to control the other motor Parameter file was used for the following tests: Tango 1.5x1.5x3 (3.05)imp 1.1kW 3p .xml KMD Log Files data: 1.5x.1.5x3 1.1kW 3ph 4500 rpm_Tango.zip Set Starting Current Peak = 3.37A (55.4% of rated current) Set Max open loop speed = 1500RPM Set Startup Time = 5s Wet High Load Test: Left motor ramps up to 4695 RPM with Right motor running @ 4695 RPM, 70.7 GPM, 49.2 Ft_H2O Try #1 Try #2 Try #3 Try #4 Try #5 Try #6 Try #7 Try #8 Try #9 Try #10 PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start Engineering Test Report (ETR) Try #1 Try #2 PASS @ initial start PASS @ initial start Left motor ramps up to 4695 RPM with Right motor off Try #3 Try #4 Try #5 Try #6 Try #7 Try #8 PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start Try #9 Try #10 PASS @ initial start PASS @ initial start Right motor ramps up to 4695 RPM with Left motor running @ 4695 RPM, 70.7 GPM, 49.2 Ft_H2O Try #1 Try #2 Try #3 Try #4 Try #5 Try #6 Try #7 Try #8 Try #9 Try #10 PASS @ initial start PASS @ initial start Try #1 Try #2 PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start Right motor ramps up to 4695 RPM with Left motor off Try #3 Try #4 Try #5 Try #6 Try #7 Try #8 PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start Try #9 Try #10 PASS @ initial start PASS @ initial start G Wet Low Load Test: Left motor ramps up to 4695 RPM with Right motor running @ 4695 RPM, Control valve fully closed Try #1 Try #2 Try #3 Try #4 Try #5 Try #6 Try #7 Try #8 Try #9 Try #10 PASS @ Initial Initial Initial Initial Initial Initial Initial initial Start Start Start Start Start Start Start Start then then then then then then then PASS @ stop PASS @ Stopped Stopped Stopped Stopped Stopped Stopped Stopped initial and initial Alarm 2 Alarm 2 Alarm 2 Alarm 3 Alarm 2 Alarm 2 Alarm 3 start started start Needed Needed Needed Needed Needed Needed Needed again Reset Reset Reset Reset Reset Reset Reset No FAILED FAILED FAILED FAILED FAILED FAILED FAILED Alarm Engineering Test Report (ETR) Try #1 Try #2 Initial Start Failed Alarm 2 Needed Reset FAILED Initial Start then Stopped Alarm 2 Needed Reset FAILED Left motor ramps up to 4695 RPM with Right motor off Try #3 Try #4 Try #5 Try #6 Try #7 Try #8 PASS @ PASS @ Initial Initial Initial initial initial Start Start Start Start Start then then then PASS @ stop stop Stopped Stopped Stopped initial and and Alarm 2 Alarm 2 Alarm 2 start started started Needed Needed Needed again again Reset Reset Reset No No FAILED FAILED FAILED Alarm Alarm Try #9 PASS @ initial start Try #10 Initial Start then Stopped Alarm 2 Needed Reset FAILED 2 Right motor ramps up to 4695 RPM with Left motor running @ 4695 RPM, Control valve fully closed Try #1 Try #2 Try #3 Try #4 Try #5 Try #6 Try #7 Try #8 Try #9 Try #10 PASS @ initial start PASS @ initial start Try #1 Try #2 PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start Right motor ramps up to 4695 RPM with Left motor off Try #3 Try #4 Try #5 Try #6 Try #7 Try #8 PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start PASS @ initial start Try #9 Try #10 PASS @ initial start PASS @ initial start 9. Photographs: 1.25x1.25x5: Fig. 1 Motors Nameplates (Right motor N 1851498-003 01 22 L1,1.5kW ,3600 rpm ,PN: N/A) Engineering Test Report (ETR) Fig. 2. Motors Nameplates (Left motor N 1851498-004 01 22 L1,1.5kW, 3600 rpm, PN: N/A) 1.5x1.5x3: Fig 3. Motors Nameplates (Right motor N 1814218-003 01 22 L1,1.1kW, 4500 rpm PN: N/A) Fig. 4. Motors Nameplates (Right motor N 1814218-002 01 22 L1,1.1kW, 4500 rpm PN: N/A) Engineering Test Report (ETR) PLM Location: Aras Innovator (armstrongfluidtechnology.com) File Summary: Revision Rev 0 Description Original Release (1.25x1.25x5 4.96” imp. 1.5 kW) Original Release (1.5x1.5x3 3.05” imp. 1.1 kW) Date 2022-06-06
