Infineon datasheet understanding IFX AIM Zhou Yizheng Infineon datasheet understanding Current Current parameters parameters Voltage Voltage parameters parameters Switching Switching parameters parameters Diode Diode parameters parameters Thermal Thermal parameters parameters Module Module parameters parameters For internal use only Page 2 Current parameters ! Nominal current (ICnom) Specified as data code: FF450R17ME3 Nominal current is specified at 80℃, 25℃ value is also given as reference Tc = T j max − (Vcesat ,max @ T j max * I Cnom * Rthjc ) Calculated value will be higher than datasheet value, all nominal current is taken as integer This value just represents IGBT DC behavior, can be a reference of choosing IGBT, but not yardstick. For internal use only Page 3 Current parameters ! Pulse current (ICRM IRBSOA) ICRM is defined as repetitive turn on pulse current IRBSOA is defined as maximum turn off current IRBSOA ICRM IC VCE VGE 1ms is just test condition, real pulse width is depend on thermal For internal use only Page 4 Current parameters ! Short circuit current (ISC) IscI Short before Switch On VCE VCE IC IC VGE VGE IscII Short after Switch On The short circuit current value is a typical value. In applications, the short circuit time should not exceed 10us. For internal use only Page 5 Current parameters ! Short circuit condition: ¬ VGE: gate voltage (15V) ¬ VCC: DC bus voltage ¬ Tvj: short circuit start temperature VGE ISC tSC Infineon test short circuit at maximum operation Tj For internal use only Page 6 Voltage parameters ! Blocking voltage (VCES) VCES specified at Tj=25℃. Higher Tj, higher blocking voltage Chip level Module level Due to stray inductance inside module ∆V = di / dt * Lδ RBSOA VCES is easiest to be exceed during turn off, due to external and internal stray inductance VCES can not be violated at any condition, otherwise IGBT would break though For internal use only Page 7 Voltage parameters ! Saturation voltage (VCEsat) VCEsat is specified at nominal current, both Tj=25℃ and 125℃ are given Infineon IGBT are all positive temperature coefficient Good for paralleling VCEsat value is totally at chip level, excluding lead resistance For internal use only Page 8 Voltage parameters VCEsat increase with IC increasing VCEsat increase with VGE decreasing VGE is not recommended to use too small, This increases IGBT both conduction and switching losses For internal use only Page 9 Voltage parameters VCEsat value is used to calculate conduction losses VCE = VT 0 + RCE * I C RCE ΔIC ∆VCE VCE ( 2) − VCE (1) = = I C ( 2) − I C (1) ∆I C Basic data for conduction losses calculation RCE ΔVCE Tangent point should set close to operating point VT0 For SPWM control, the conduction losses is: 2 Pcond , IGBT 1 IP IP IP 1 2 = (VT 0 * + RCE * ) + m * cos ϕ * (VT 0 * + * RCE * I P ) π 2 4 8 3π For internal use only m: modulation fact; IP: output peak current; cosφ: power factor Page 10 Switching parameters ! Internal gate resistor (RGint) To realize module internal chip current sharing, module integrate internal gate resistor. This value should be considered as one part of total gate resistor to calculate peak current capability of a driver For internal use only Page 11 Switching parameters ! External gate resistor (RGext) External gate resistor is what user can set, this value influence IGBT switching performance The minimum recommended Rgext is shown in the switching test condition User can get different RGon and RGoff by a decoupling diode RGon = R1 // R2 , RGoff = R2 This is just an example. There are a lot of circuit to realize it Minimum RGon is limited by turn on di/dt, minimum RGoff is limited by turn off dv/dt. Too small RG cause oscillation and may destroy IGBT and diode For internal use only Page 12 Switching parameters ! External gate capacitor (CGE) High voltage module is recommended to used external CGE to control gate turn on speed. With external CGE, turn on di/dt and dv/dt can be decoupled. This help to realize low turn on losses with limited turn on di/dt CGE RG For internal use only di/dt dv/dt di/dt dv/dt Page 13 Switching parameters ! Rgint limitation Rg _ ext Rg _ int Ro Minimum RGext for IGBT 15 − Vss 15 − (−15) ≤ RO + RGext + RG int RGext _ datasheet + RG int Minimum RGext for Driver capability 15 − Vss ≤ I O max RO + RGext + RG int If driver capability is not enough, IGBT switching performance will be seriously influenced For internal use only Page 14 Switching parameters ! Gate charge (QG) This value is specified at +/-15V, used to calculate driving power ! Cies, Cres Cies = CGE + CGC: Input capacitance (output shorted) Coss = CGC + CEC: Output capacitance (input shorted) Cres = CGC: Reverse transfer capacitance (Miller capacitance) Required gate power at switching frequency f: For internal use only P = Qg ⋅ ∆VGE ⋅ f P = Cies ⋅ 5 ⋅ ∆VGE ⋅ f C CGC CEC G CGE 2 E Page 15 Switching parameters ! Switching time (tdon, tr, tdoff, tf) These values are greatly influenced by IG(RG), IC, VGE, Tj. These value can be used to determine the dead time: t DT = (((t doff max + t f max ) − t don min ) + t PHL max − t PLH min ))) *1.5 tPHLmax: driver output high to low delay tPLHmin: driver output low to high delay For internal use only Page 16 Switching parameters vGE 0,9*VGE 0,1*VGE t vCE(t) iC iC(t) VCE ICM vCE 0,9*ICM 0,9*ICM 0,1*ICM tr td(off) tf •td(off): 90%VGE to 90%ICM •tf : 90%ICM to 10%ICM For internal use only 0,02*VCC 0,1*ICM t td(on) •tr : 10%ICM to 90%ICM •td(on): 10%VGE to 10%ICM Page 17 Switching parameters ! Switching losses (Eon, Eoff) •Eon: 10%IC to 2%VCE •Eoff: 10%VCE to 2%IC Infineon define switching losses by “10%-2%” integration limit . While some competitors define switching losses by “10%-10%” integration limit. This leads to 10 – 25% lower losses value. For internal use only Page 18 Switching parameters Eon, Eoff depend on IC, VCE, driver capability (VGE, IG, RG), Tj and stray inductance. We assume that Eon/Eoff is in proportional with IC, and in certain range in proportional with VCE (20%) Eon = Eon _ nom * Eoff IC VCE * I C _ nom VCE _ test I V = Eoff _ nom * C * CE I C _ nom VCE _ test IGBT switching loss: PSW = f SW * ( Eon + Eoff ) For internal use only Page 19 Diode parameters ! Blocking voltage (VRRM) Similar definition of VCES at Tj 25℃ ! Nominal current (IF) Tc = T j max − (VF ,max * I F * Rthjc ) ! Pulse current (ICRM) Similar definition of ICRM, two time of IF. For internal use only Page 20 Diode parameters ! Surge capability (I2t) This value define the surge current capability of diode, used to select input fuse. Fuse I2t value should be lower than diode I2t value, and action time should lower than 10ms, other wise derating should be applied We specified I2T value at Tj=125℃, if specified at Tj=25℃, I2t value can be much bigger. We can judge diode current capability from I2t. ! Forward voltage (VF) Similar definition of VCEsat, both Tj=25℃ and 125℃ are given, this value is used to calculate diode conduction losses Different from general understanding of diode, some Infineon diode show positive temperature coefficient above certain current. This is good for diode current sharing For internal use only Page 21 Diode parameters ! Switching parameters (IRM, Qr, Erec) Diode reversy recovery are greatly influenced by IGBT turn on di/dt, IC, Tj. Irm and Qr are just test typical value, Erec is used to calculate diode switching losses Erec = Erec _ nom * For internal use only IC * VR I C _ nom VR _ test Page 22 Diode parameters ! Diode SOA 2,5 High voltage module specify the SOA of diode. Not only peak current and voltage is limited, peak power also is restricted. The instantaneous peak power should never exceed the limit for the max. power given in the SOA diagram. 2 1,5 1 0,5 0 0 1000 2000 3000 VR [V] 3000 3 2000 2 IR(t) [A] VR [500V/div] IR [500A/div] 2000 1000 ! ! 1 1000 0 0 locus iR(t)*vR(t) 2 1000 0 2000 0 1 time [400ns/div] For internal use only 0 1000 2000 3 3000 VR(t) [V] Page 23 Thermal parameters ! Thermal resistance: Input Power Power Loss Output Power Chip Chip-Case Thermal Resistance – RthJC Solder Copper Layer Ceramic (Al2O3 / AlN) Copper Solder Base Plate Case-Heatsink Thermal Resistance – RthCH Heatsink(-Ambient) Thermal Resistance – RthHA Thermal Grease Heatsink Junction Temp. – Tj Chip – Case ∆Tjc Case Temp. – Tc Case – Heatsink ∆Tch Heatsink Temp. – Th Heatsink – Ambient ∆Tha Ambient Temp. – Ta Tj = ∆Tjc + ∆Tch + ∆Tha + Ta For internal use only Page 24 Thermal parameters ! Rth per IGBT ! Rth per diode ! Rth per module We assume heat sink is isothermal: Th = Ta + Ptot * RthHA T j _ IGBT = Th + PIGBT * ( RthJC _ IGBT + RthCH _ IGBT ) T j _ Diode = Th + PDiode * ( RthJC _ Diode + RthCH _ Diode ) For internal use only Page 25 Thermal parameters per IGBT per diode per arm per module RthCH _ arm = RthCH _mod ule * n RthCH _ arm = RthCH _IGBT // RthCH _ Diode n is the number of arms per module If only RthCH per module is given, we can calculate RthCH per IGBT and Diode in the following way: RthCH _ IGBT = RthJC _ IGBT + RthJC _ Diode RthJC _ Diode For internal use only * RthCH _ mod ule RthCH _ Diode = RthJC _ IGBT + RthJC _ Diode RthJC _ IGBT * RthCH _ mod ule Page 26 Thermal parameters ! Thermal impedance (ZthJC) Thermal impedance is used to calculate instantaneous Tj We provide four-stage partial fraction model of Chip thermal impedance. Partial fraction coefficients are also listed in datasheet. Z th , RCi = Rth ,i ⋅ (1 − e − t τi ) Z thJC = Z th , RC 1 + Z th , RC 2 + Z th , RC 3 + Z th , RC 4 For internal use only Page 27 Thermal parameters Simulation Result: IGBT Tj under different inverter output frequencies Same output power, but with different output frequency leads to a big difference of peak Tj. For detail calculation, please refer to Infineon IGBT module simulation software IPOSIM http://www.infineon.com/cms/en/product/channel.html?channel=ff80808112ab681d0112ab69e66f0362 For internal use only Page 28 Module parameters ! Isolation test All modules have passed dielectric test based on IEC1287, except 1200V module which is for industrial application. 1200V module can fulfill VDE0160/EN50178 The Dielectric test means severe stress to the module. The standard recommends a reduction to 85% of the initial test voltage, if the test should be repeated at the customer High voltage module also apply partial discharge test based on IEC1287. This guarantee long time working reliability. For internal use only Page 29 Module parameters ! Internal stray inductance LsCE defines the module internal stray inductance between power terminals Single module Dual module with two independent switches HalfBridge, 4-PACK, Six PACK module PIM Module For internal use only Inductance of whole switch Inductance of one switch Inductance of one bridge Specify the loop with highest inductance Inductance from P to N, with the biggest loop Page 30 Module parameters ! Lead resistance (RCC’+EE’) This value means the resistive value of the connection between power terminals and chips. This is typical value given for one arm at Tc = 25℃ The losses on lead resistance is added to module case directly For internal use only Page 31 Module parameters ! DC stability (VCED) For high voltage module, cosmic rays effect becomes more serious. The DC voltage to achieve a neglectable failure rate of 100 fit is defined in the data sheet. The DC stability voltage is at room temperature and sea level. It is not recommended to set DC voltage higher than VCED VCE Tvj FIT Altitude r A failure rate λ is defined by the number of failures r during an operation time t of n components: λ = n⋅t . The unit for failure rates is 1 fit (failures in time) = 1*10-9 h-1, meaning one failure in 109 operating hours of a device. For internal use only Page 32