EDITION 3.0 (JANUARY 2020) iV2 KOLEJ KEMAHIRAN TINGGI MARA DIPLOMA IN MECHANICAL DESIGN ENGINEERING TECHNOLOGY Course Title PNEUMATICS AND HYDRAULICS Course Code DMD30283 Classification Discipline Core Level Diploma Synopsis This course is offered to equip students with the pneumatics and hydraulics knowledge and skills. The course covers components of pure pneumatics, elecrtropneumatics and hydraulic. Circuit design and installations circuit adapted through all practical class. Name(s) of Academic Staff Mohd Sanusi Bin Ab Majid Semester and Year Offered Semester 3 / Year 2 Credit Value 3 Pre-requisite (if any) None After completing this course, the students should be able to: CLO 1: Analyze the basic concept and function of pneumatics and hydraulics Course Learning Outcomes (CLO) system. (PLO3,C4) CLO 2: Design pneumatic, electro-pneumatic and hydraulic circuit according to assigned tasks. (PLO4,P7) CLO 3: Demonstrate understanding of engineering norm and contributes an experiances to practices in pneumatics and hydraulics during practical work sessions. (PLO7,A3) CLO Teaching & Learning And Assessment Strategy Learning Outcome Domain Teaching & Learning Methods FTF + NFTF (Hours) Assessment Method 1 Design / development of solutions Lecture, Discussion 26 5 Final Examination 2 Investigation Demonstration Practical 33 3 Environment and Discussion Sustainability 6 Weightage (%) Theory Test 20% 20% 6 Final Examination Practical 15% 20% 15% 1 Presentation 10% Project DIPLOMA IN MECHANICAL DESIGN ENGINEERING TECHNOLOGY 56 EDITION 3.0 (JANUARY 2020) Transferable Skills Sustainability Grading Scheme Pass – 50 marks and above Fail – Other than the above Mapping of the Course Learning Outcomes (CLO) to the Program Educational Objectives (PEO) and Program Learning Outcomes (PLO) P E O 1 CLO P L O 1 CLO1 CLO2 P L O 2 P L O 3 P E O 2 P L O 4 P L O 5 P L O 6 P L O 7 P L O 8 P E O 3 P L O 9 P L O 10 P L O 11 √ √ CLO3 √ P L O 12 Teaching & Learning Methods Lecture, Discussion Theory Test Final Examination Demonstration Practical Practical Final Examination Project Discussion Presentation FTF (Hours) Unit Assessment Methods NFTF (Hours) Content SLT L T P O L T P 6 0 3 1 0 0 2 12 6 0 3 1 0 0 2 12 6 0 7 1 0 0 2 16 INTRODUCTION TO PNEUMATIC SYSTEM 1 1.1 Fundamentals of pneumatics 1.2 Physical of air 1.3 Characteristics of air control theory PNEUMATIC COMPONENTS 2 2.1 Air generation and distribution 2.2 Valves 2.3 Actuators and output devices 2.4 Systems INSTALLATION OF PNEUMATIC CIRCUIT 3 3.1 Direct & indirect control 3.2 Stoke dependant control 3.3 Logic function (AND/OR/NOT) control 3.4 Speed control of cylinders 3.5 Time dependant control 3.6 Multiple cylinder control 3.7 Design circuit (Pure Pneumatic) DIPLOMA IN MECHANICAL DESIGN ENGINEERING TECHNOLOGY 57 EDITION 3.0 (JANUARY 2020) ELECTRO-PNEUMATICS OVERVIEW AND APPLICATION 4 4.1 Electro-pneumatic control. 4.2 Application and characteristic 4.3 System structure and signal flow 4.4 DC power supply 4.5 Solenoid operating principle. 4.6 Electro-pneumatic System Components 4.7 Design Circuit (Electro. Pneumatic) 6 0 6 1 0 0 2 15 4 0 6 0 0 0 2 12 4 0 3 1 0 0 2 10 32 0 28 5 0 0 12 77 Theory Test 4 0 0 0 2 0 0 6 Practical 0 0 6 0 1 0 0 7 Project 0 0 9 0 5 0 4 18 Presentation 6 0 0 0 2 0 0 8 INTRODUCTION TO HYDRAULIC SYSTEM 5 5.1 Important characteristics of hydraulics transfer & system 5.2 Energy storage 5.3 Fluid storage and preparation INSTALLATION OF HYDRAULIC CIRCUIT 6 6.1 Design of a hydraulic system 6.2 Control of single & double acting cylinder 6.3 Control with 4/2, 4/3 valve 6.4 Speed control of hydraulic cylinder 6.5 Control with pressure regulating valve, pressure sequence valve Sub Total Hours Assessment Continuous Assessment 0 Final Assessment Final Examination (Theory) 2 0 0 0 0 0 0 2 Final Examination (Practical) 0 0 2 0 0 0 0 2 12 0 17 0 10 0 4 43 Sub Total Hours Total Student Learning Hours (SLT) Credit Hours (SLT/40) 120 3 DIPLOMA IN MECHANICAL DESIGN ENGINEERING TECHNOLOGY 58 EDITION 3.0 (JANUARY 2020) Special Requirements None Main References 1. James R. Daines. (2018).Fluid Power: Hydraulics and Pneumatics . 3rd Edition. Goodheart-Willcox. ISBN-10: 1635634733 2. Dr. Ilango Sivaraman (2017). Pneumatics and Pneumatic Circuits. 1st Edition. Independently published, ISBN-10: 1520862547 Additional References Other Additional Information DIPLOMA IN MECHANICAL DESIGN ENGINEERING TECHNOLOGY 59