Who We Are in EUROPE Cooline Holding G.M.B.H EUROPE RUSSIA Geoclima • Located in North East Italy • 14 Year+ Working Relationship • Innovative designer of specialist air conditioning and refrigeration equipment • Tailor made to fit the unique onsite installation • Low noise solutions • R407c, R134a, R404a, Ammonia - Screw, Scroll, Reciprocating, Oil-less Centrifugal, Hydraulic Packages. Geoclima Geoclima Chillers Replacements & Installation Customer Portfolio Customer Portfolio Customer Portfolio Customer Portfolio Customer Portfolio Customer Portfolio Customer Portfolio AIR HANDLING UNITS ... for air volumes of 2.000 to 120.000 m³/h for indoor installation as well as for outdoor installation weatherproofed version HYGIENIC APPLICATION Hygienic Compact Units OT-supply air ceilings in different versions Hygienic outlets HEPA-filter ceiling diffusers COOLING AND REFRIGERATION UNIT Special units for food stuff industry Chiller and Condensing unit Water- and air-cooled as well as split units Scroll or screw compressors Hygienic applications Hospital clean room AKH Vienna, Austria Aramco Medical ORS Dammam, Saudi Arabia Augenklinik Salzburg, Austria Guangzhou Kouoian Hospital, China Fundeni Hospital Bucharest, Romania First Hospital of Guangzhou City, China King Faisal Hospital Riyadh, Saudi Arabia Al Shaab Hospital Baghdad, Iraq People Hospital of Guangdong Province, China Krankenhaus Koszarowa, Poland Krankenhaus Wiener Neustadt, Austria Onkologie Gliwice, Poland Universitätsklinik Leipzig, Germany Razi Hospital, Kuwait Heart Center Tuzla, BiH HOSPITAL RUSSIA UFA Alkaloid Pharmaceutical Factory Skopje, Macedonia Aventis Pharma Marburg, Germany Baxter Jevany Bohumil, Czech Republic Galena Opava, Czech Republic Glaxo Smith Kline Jeddah, Saudi Arabia K.S.P.I., Kuwait PAA Laboratories Linz, Austria Sandoz Austria Kundl, Austria Slovakofarma Hlohovec, Slovakia Sopharma Sofia, Bulgaria Spimaco Riyadh, Saudi Arabia US Pharma, Poland Vacsera Clean Room, Egypt Industry-Technology Aibler Oberwaltersdorf, Austria Aircraft Budapest, Hungaria Aramco Dammam, Saudi Arabia Audi Neckarsulm, Germany General Electric Wiener Neustadt, Austria Ghazlan Power Station, Saudi Arabia Nassiriyah Power Station, Iraq Infineon Porto, PortugalJohn Deere Zweibrücken, Germany Karosa Vysoke Myto, Czech Republic MAN Steyr, Austria Mitsubishi Paper Bielefeld, Germany PKPE Jubail, Saudi Arabia RAS Laffan, Qatar Rehau Brake, Germany Volkswagen Bratislava, Slovakia York Hamburg, Germany Comfort-Technology Coast Guard, Kuwait Deutsche Telekom, Germany EXPO Lissabon, Portugal IBM Mainz, Germany Jeddah Airport, Saudi Arabia Madinah Mosque, Saudi Arabia Mobilkom Austria, Austria Private Bank Zagreb, Croatia Sabic Administrative Building, Saudi Arabia Saudi Telecom, Saudi Arabia Um Al Qura University, Saudi Arabia Antenna Tower, Kuwait PACI Head Quarter, Kuwait Voronezh, Russia Unitic Business Center Sarajevo, BiH RUSSIA FSB Customer Portfolio Chiller Geoclima TMH Chiller Geoclima TMA Chiller Geoclima TMA New Technology and the Future Innovation at its finest “Energy – Innovation Award” Winner “Responsible Use” Four Types of Compressors • Reciprocating • Scrolls • Screws • Centrifugals Reciprocating Scrolls Screws Centrifugals Emissions Energy Efficiency Oil-Free Emissions Best Efficiency Energy Efficiency Web-Based Monitoring The Features and Benefits • Oil-Free Technology Improved efficiency Sustainability The end of routine oil changes • Low Noise Is so quiet, that with typical background noise, you can’t hear it run. No need for expensive acoustic screening • Start-Up Current - Only 2 AMPS! Redefines soft-start Reduces requirements on switch gear No more peak demand issues surrounding large tonnage refrigeration compressors The Features and Benefits • Low Weight - typically 1/5 that of a 300kW screw or reciprocating compressor Ease of servicing and replacement Reduces the structural requirements of support frames. • DC Inverter - Variable Speed Drive Improved load control Excellent part load efficiency • One single moving part Reduced friction losses Less to go wrong! • Integrated Compressor Design (ICD) In a Nutshell • Excellent full load energy efficiency • Significant energy savings to be gained with part load operation compared to other refrigerant compression systems • Virtually no mechanical wear • No oil to degrade the system over time • Low noise • Low vibration • Low maintenance costs • Full monitoring capability local and remote • Long term sustainability But What Does it Look Like? The Turbocor Compressor at a Glance Inverter speed control 2 stage, direct drive, hermetic centrifugal compressor Permanent magnet motor Inlet Guide Vanes Motor and bearing control Integrated Compressor Design - ICD Why a Variable Speed Drive? • To provide the extremely high part load efficiencies • The compressor’s speed ranges from 18,000 to 48,000 RPM. • This compressor only draws 2 amps to start compared to 500 to 600 amps on a typical screw compressor Why a Variable Speed Drive? • The Compressor’s speed adjusts automatically to match the load and operating conditions for maximum efficiency. • The slower the compressor’s speed, the greater the energy savings. Why Magnetic Bearings? • The magnetic bearings have less than 0.2% energy loss due to friction. • Plus, they are the key to a cost effective “Oil-Free” design. • Increases equipment life through elimination of wear surfaces. Magnetic Bearing System Magnetic bearings and sensors keep the shaft properly centered and positioned at all times. Does this Integrated Compressor Design handle a Power Outage? Yes. • Motor becomes a generator • After the compressor comes to a complete stop, the rotor delevitates normally onto touchdown bearings. • Touchdown bearings are used as a back up bearing system Integrated Compressor Design (ICD) The “right way” to design a cooling system A Design that includes: • • • Digitally controlled bearings, Digitally controlled power, A Digital control that integrates and optimizes the: – – – • compressor expansion valve(s) w/chiller control A Digital control with up to 150 points of diagnostic information Compressor Coolant System What are the Energy Savings? •Field and factory tests have shown that the Turbocor compressor provides a 20-30% reduction in power consumption per annum. •Daytime air conditioning 25% winter load payback = 4/5 years •24 Hour air conditioning 25% winter load payback = 3 years •24 Hour continuous 70% year round load payback <1 year Turbocor Award Winning Technology: The ASHRAE/AHR Expo’s Energy Innovation Award ARI 550/590 - 1998 IPLV (COP) = 0.01*A + 0.42*B + 0.45*C + 0.12*D A: EER or COP at 100% capacity B: EER or COP at 75% capacity C: EER or COP at 50% capacity D: EER or COP at 25% capacity 1 IPLV (kW/Ton) = (0.01/A + 0.42/B + 0.45/C + 0.12/D) A: kW/Ton at 100% capacity B: kW/Ton at 75% capacity C: kW/Ton at 50% capacity D: kW/Ton at 25% capacity Integrated Part Load Value Weighted average values % load ARI standard 1992 ARI standard 1998 100 17% 1% 75 39% 42% 50 33% 45% 25 11% 12% EUROVENT ESEER = 0.03*A + 0.33*B + 0.41*C + 0.23*D A: EER or COP at 100% capacity B: EER or COP at 75% capacity C: EER or COP at 50% capacity D: EER or COP at 25% capacity Proposed Seasonal Energy Efficiency Rating for Chillers By Partners in Innovation 39-3-720 United Kingdom SEER (COP) = 0.02*A + 0.10*B + 0.33*C + 0.55*D A: EER or COP at 100% capacity B: EER or COP at 75% capacity C: EER or COP at 50% capacity D: EER or COP at 25% capacity Flooded Type Evaporator and Water Cooled Condenser (L. App) R134a ARI550/590-1998 ARI 550/590-1998 Conditions SCREW TT300 Load ECW F/C LCHW F/C SST F/C SCT F/C COP kW/Ton SST F/C SCT F/C COP kW/Ton 100% 85/29.5 44/6.7 42/5.6 98/36.7 5.33 0.64 42/5.6 98/36.7 5.56 0.63 75% 75/23.9 44/6.7 42.3/5.8 89.6/32 5. 73 0.6 42.3/5.8 85/29.5 7.31 0.48 50% 65/18.3 44/6.7 42.5/5.9 89.6/32* 5.49 0.64 42.5/5.9 72.2/2.2 11.38 0.30 25% 65/18.3 44/6.7 42.8/6. 89.6/32* 4.11 0.845 42.8/6 70/21.1 10.86 0.32 IPLV COP kW/Ton 5.4 0.65 9.55 Conclusion: On IPLV basis, the TT300 is 45% more efficient than the leading screw compressor. 0.36 Turbocor vs. Screw Flooded Evaporator and W/C Condenser TT300 (STD) vs. Screw 12 10 COP 8 Turbocor 6 Screw 4 2 0 25% 50% 75% Capacity Capacità – Capacity - Kapazität 100% Flooded Type Evaporator and Water Cooled Condenser (L. App) R134a EUROVENT EUROVENT SCREW TT300 Load ECW C LCHW C SST C SCT C EER SST C SCT C EER 100% 30 7 5.6 36.7 5.33 5.6 36.7 5.35 75% 26 7 5.8 32 5. 73 5.8 31.5 6.7 50% 22 7 5.9 32 5.49 5.9 26 9 25% 18 7 6. 32 4.11 6 20.1 11.6 ESEER - COP 5.2 8.7 Conclusion: On IPLV basis, the TT300 is 40% more efficient than the leading screw compressor. DX Type Evaporator and Water Cooled Condenser R-134a ARI550/590-1998 ARI 550/590-1998 Conditions SCREW TT300 Load ECW F/C LCHW F/C SST F/C SCT F/C COP kW/Ton SST F/C SCT F/C COP kW/Ton 100% 85/29.5 44/6.7 35.6/2 104/40 4.40 0.810 35.6/2 104/40 4.31 0.815 75% 75/23.9 44/6.7 36.5/2.5 86.6/32 5.22 0.654 36.5/2.5 89.6/32 5.89 0.59 50% 65/18.3 44/6.7 37.4/3 86/30* 5.26 0.685 37.4/3 75.2/24 8.63 0.40 25% 65/18.3 44/6.7 38.3/3.5 86/30* 3.98 0.83 38.3/3.5 71.6/22 8.72 0.41 IPLV COP kW/Ton 5.06 0.70 7.37 Conclusion: On IPLV basis, the TT300 is 32% more efficient than the leading screw compressor. 0.47 Turbocor vs. Screw D-X Evaporator and W/C Condenser 10 9 8 7 COP 6 Screw 5 Turbocor 4 3 2 1 0 25% 50% 75% Capacity % 100% DX Type Evaporator and Water Cooled Condenser R134a EUROVENT EUROVENT SCREW TT300 Load ECW C LCHW C SST C SCT C EER SST C SCT C EER 100% 30 7 2 40 4.4 2 40 4.2 75% 26 7 2.5 34.1 4.9 2.5 34.1 5.5 50% 22 7 3 30 5.05 3 28.7 7.05 25% 18 7 3.5 30 3.98 3.5 21.7 9.23 ESEER 4.7 6.9 Conclusion: On IPLV basis, the TT300 is 32% more efficient than the leading screw compressor. DX Evaporator and Air Cooled Condenser R134a ARI550/590-1998 ARI 550/590-1998 Conditions SCREW TT300 Load Air F/C LCHW F/C SST F/C SCT F/C COP kW/Ton SST F/C SCT F/C COP kW/Ton 100% 95/35 44/6.7 35.5/2 122/50 3.19 1.10 35.5/2 122/50 3.08 1.13 75% 80/26.7 44/6.7 36.5/2.5 104/40 4.20 0. 83 36.5/2.5 104/40 4.44 0.79 50% 65/18.3 44/6.7 37.5/3 86/30 5.26 0.69 37.5/3 82.5/28 7.23 0. 48 25% 55/12.8 44/6.7 38/3.5 86/30 3.98 0.88 38/3.5 66.2/19 9.77 0.35 IPLV COP kW/Ton 4.6 0.76 6.32 Conclusion: On IPLV basis, the TT300 is 29% more efficient than the leading screw compressor. 0. 55 Turbocor vs. Screw D-X Evaporator and A/C Condenser 11.00 10.00 9.00 COP 8.00 7.00 Screw Turbocor 6.00 5.00 4.00 3.00 2.00 25% 50% Capacity % Capacità – Capacity - Kapazität 75% 100% DX Evaporator and Air Cooled Condenser R134a EUROVENT EUROVENT SCREW TT300 Load Air On C LCHW C SST C SCT C EER SST C SCT C EER 100% 35 7 2 50 3.19 2 50 3.08 75% 30 7 2.5 43 3.82 2.5 43 3.98 50% 25 7 3 35 4.50 3 35 5.32 25% 19 7 3.5 30 3.98 3.5 24.5 7.90 ESEER 4.1 5.4 Conclusion: On IPLV basis, the TT300 is 24% more efficient than the leading screw compressor. Part Load Performance and NPLV Comparison Process Cooling Application in UK TT300 (Standard Lift) vs. Leading competitive Screw Total operating Hours per Year: 8000 Ambient Hours Cond/Evap % of total Temp 32 500 6.25 44/2.5 20 3500 43 32/2.5 10 3000 37 22/2.5 8 1000 12.5 20/2.5 Presume the chiller would operate at average 75% all round the year, 225 kW cooling capacity Screw Non-Std Conditions Load Air On TT300 Capacity Power Input COP SST SDT Capacity Powe r Input C C kW kW COP LCHW SST SDT C C C C kW kW A 32 7 2.5 44 212.25 56.5 3.76 2.5 44 225 56.3 4 B 20 7 2.5 32 243.75 46.9 5.2 2.5 32 225 37.9 5.94 C 10 7 2.5 30 248.25 45.9 5.41 2.5 22 225 26.8 8.38 D 8 7 2.5 30 248.25 45.9 4.32 2.5 20 225 25 8.99 NPLV (COP) 5.03 7.03 Part Load Performance and NPLV Comparison Process Cooling Application in UK TT300 (Standard Lift) vs. Leading competitive Screw Screw TT300 44.72 32.01 Power Savings per year Power Rate Savings per Year - 101853 0.1 US$10,185 Estimated performance data are based on: - 6 K superheat and 6 K sub-cooling Minimum Allowed SDT for screw compressor is 30 C kW kW kWh $/kWh (US) Proposed Seasonal Energy Efficiency Rating for Chillers By Partners in Innovation 39-3-720 United Kingdom SEER = 0.02*A+0.10*B+0.33*C+0.55*D SEER (A/C) Rating label TT300 6.56 A Screw 4.11 D Percent Oil Efficiency Loss Percent Oil Air-Cooled Chiller IPLV (COP): Screw Chiller = 4.9, Silver Bullet = 7.7 The energy revolution in air-conditioning and refrigeration compressors… The Geoclima Package It’s not all about the compressor •Condenser Fans Ziehl Abegg - large diameter, frequency inverter speed control •Large Condenser Coils Larger surface areas, lower condensing temperatures Reduced air flow requirement •Flooded Evaporators Close superheat control, maximise latent cooling effect •Microprocessor Controls and Remote Access Mobile data card and gateway installed for every site Remote control of unit, reset alarms, adjust setpoints and download historical data for analysis Automatic SMS alarm notification The Geoclima Package It’s not all about the compressor TMA EC (300-1900Kw) The Geoclima Package It’s not all about the compressor TMA EC (300-1900Kw)