1 A REPORT ON EIGHT MONTHS SUPERVISED INDUSTRIAL TRAINING AT NAYAtel (PVT) Ltd SESSION: CLASS: DEPARTMENT: SUBMITTED BY: REG ROLLNO: 2021-2022 B. TECH FINAL YEAR ELECRTICAL Muhammad Afzal 17PWDBTECE652 2 GOVERNENT COLLAGE OF TECHNOLOGY PESHAWAR DEPARTMENT OF B. TECH ELECTRICAL Accredited with NAVTTC Islamabad Affiliated to UET, Peshawar. APPROVAL CERTIFICATE. Certified that this training report entitled “Eight Months Supervised Industrial Training” submitted by Muhammad Afzal Student of Final Year B. Tech ELECTRICAL Government College of Technology Peshawar for the award of B. Tech 4 Year Degree in Electrical Technology is a record of training received by student at NAYAtel Peshawar PVT LTD. FROM 11 MAY 2021 TO PRESENT. Signature of Supervisor Signature of Chairman Signature of External 3 ACKNOWLEDGEMENT The time I spent in NAYAtel Peshawar Pvt Ltd Company as intern from 11/05/2019 to Present was a memorable one for me as it was rich in experience sharing and helped me discover my potential. I have had so many rich experiences and opportunities that I personally believe will forever shape and influence my professional life while fostering personal growth and development. My internship would not have possible without the contribution and collaboration of others. My sincere gratitude: To Almighty ALLAH who granted me health and long life, without which I could not have finished this internship; Engr: Shafaqat Aleem, Engr M. Luqman and Engr Miraj Afridi Tahir who is the coordinator technical in Field and Office work in Company. They guide me through my Work with advice and feedback despite his busy schedule. special thanks to all my senior for sharing their experiences, time and commitment especially during finishing my Work. I am grateful because I have a lot of expert employs in our company who were always there for me to help and support me throughout the course of completing the internship program. 4 TABEL OF CONTENTS CHAPTER……………………………………………………………..…………………………………………….……….1 INDRODUCATION OF NAYAtel (Pvt.) Ltd. Vision…………………………………………………………………………………………………………………………..09 Values…………………………………………………………………………………...09 The Organization……………………………………………………………………………………………………….10 Nayatel Launches its FTTH Services in Peshawar……………………………………………………10 Service Portfolio………………………………………………………………………...11 Package details……………………………………………………………………………………………………………..12 Organizational Structures……………………………………………………………………………………………..13 Department Description………………………………………………………………………………………………14 CHAPTER…………………………………………………………………………………………………………………….2 LAYOUT OF NAYAtel POP Data Center (POP)…………………………………………………………………………………………………….14 SFP (Small Form-Factor Pluggable)………………………………………………………………………………..15 GLCT (Graphical Local craft Terminal…………………………………………………………………………….15 What is EDFA………………………………………………………………………………………………………………..15 China EDFA (1*32 Port)………………………………………………………………..…16 Aries EDFA (1*20 Ports)………………………………………………………………………………………………..17 C-Core EDFA (1*16 Ports………………………………………………………………………………………………17 WDM (Wavelength Division Multiplexing)……………………………………………………………………18 Optical Splitters…………………………………………………………………………………………………………….18 ODF (Optical distribution Frame)…………………………………………………………………………………..20 Electrical Equipment’s IN DATA CENTER Generators………………………………………………………………………………………….22 UPS………………………………………………………………………………………………………..28 Rectifiers……………………………………………………………………………………………22 Invertor………………………………………………………………………………………………………………………….22 AC ( Air Condition)……………………………………………………………………….22 DELTA UPS……………………………………………………………………………………………………………………..22 2.9ASR (Aggregation services Router)…………………………………………………………………………….23 CHAPTER….…………….…………………………..……………………………………………………………………….3 FIBER OPTIC CABLE Attenuation…………………………………………………………………………………………………………………….26 Extrinsic Attenuation………………………………………………………………………………………………………26 Losses……………………………………………………………………………………………………………………………..26 Macro bending………………………………………………………………………………………………………………..27 Micro bending…………………………………………………………………………………………………………………28 Bandwidth……………………………………………………………………………………………………………………...28 Transmitters…………………………………………………………………………………………………………………...28 5 Receivers………………………………………………………………………………………………………………………..28 Fiber Color Coding………………………………………………………………………………………………………….28 Underground Cable………………………………………………………………………………………………………..28 Cable Diameter………………………………………………………………………………………………………………29 Direct Buried Cable………………………………………………………………………………………………………..29 Duct Cable………………………………………………………………………………………………………………….….29 Aerial Cable……………………………………………………………………………………………………………….…..29 Construction of Underground 144 Fiber Cable………………………………………………………….……30 Pitch Card……………………………………………………………………………………………………………….……..30 Binding Radius of Pith Card…………………………………………………………………………………………...30 Binding Radius of Fiber Optic cable……………………………………………………………………………....30 Connector……………………………………………………………………………………………………………………..30 SC Connector…………………………………………………………………………………………….………………….30 FC Connector………………………………………………………………………………………….…………………….31 SC UPC………………………………………………………………………………………………………………………….31 SC APC………………………………………………………………………………………………………………………….31 FC UPC………………………………………………………………………………………………………………………….31 FC APC………………………………………………………………………………………………………………………….31 Optical link budgeting…………………………………………………………………………………………………..32 CHAPTER……………………………………………………………………………………………………………………4 TX-DEVOLEMPENT Tools Kit………………………………………………………………………………...33 Tools…………………………………………………………………………………….36 Splice Machine……………………………………………………………………………………………………………37 Installation Of joint……………………………………………………………………...41 4-9 closer………………………………………………………………………………………..…………………………….41 7-22 Closer…………………………………………………………………………………………………………………….42 Branching using 7-22 joint……………………………………………………………………………………………..43 FTTH BPR…………………………………………………………………………………………….…………………………44 6 CHAPTER………………………………………………………………………………………………………………..05 TX-TESTING Nayatel PON Testing…………………………………………………………………………………………………………….45 Testing Devices and Equipment’s……………………………………………………………..46 Visual Fault Locator (VFL) ……………………………………………………………………………………………………..46 PON Power meter…………………………………………………………………………………………………………………47 ORL Meter (ORL-55)………………………………………………………………………………………………………………48 OTDR…………………………………………………………………………………………………………………………………….49 Patch Cord Testing………………………………………………………………………………………………………………..54 Adaptor Testing…………………………………………………………………………………………………………………….54 Splitter testing……………………………………………………………………………………………………………………...54 WDM Testing………………………………………………………………………………………………………………………..54 Link Testing…………………………………………………………………………………………………………………………..55 Core/POP-POP Testing………………………………………………………………………………………………………….55 DC Testing………………………………………………………………………………………………………………………….55 CHAPTER………………………………………………………………………………………………………………………….06 TX-INSTALLATION ONT (Optical Network Access)………………………………………………………………………………………………57 ONT Features………………………………………………………………………………………………………………………..58 ONT Installation Step………………………………………………………………………………………………………………….59 ONT Replacements……………………………………………………………………………………...60 MY Work in Installation…………………………………………………………………………………………………………61 ONT Configuration……………………………………………………………………………………….62 Installation of ODF…………………………………………………………………………………………………………………62 Installation Of UPS……………………………………………………………………………..62 Confirmation of ONT…………………………………………………………………………………………………………….62 Router…………………………………………………………………………………………………………………………………. 7 Cable TV…………………………………………………………………………………………………………………………… Installation of Telephone…………………………………………………………………………………………………. Customer Feedback…………………………………………………………………………………………………………. CHAPTER…………………………………………………………………………………………………………………………..07 TX-OPERATION AND MANTANINCE Update CRM……………………………………………………………………………………………………………………..63 Chekiang Compliant……………………………………………………….….. 144 Cable Cute Issue Tracing Through OTDR……………………………………………………………………… Physically Tracing ……………………………………………………………………………… Take Picture in Problem Area……………………………………………… Checking Customer list………………………………………………………………………… Installation of Joint………………………………………………………………………….…. Verify the Customer…………………………………………………………………………… Customer Complaint…………………………………...……………………….. Visit the Customer End………………………………………………………………………… ONT Red (no Optical power) ……………………………………………………………… Cable Cute Issue……………………………….……………………………………… Installation of Mini BPRs……………………………………………………………………… Verify the Optical Power……………………………………………………………………… Customer Feedback Foam……………………………………………………………………. Troubleshooting methods………………………………………………………………. Low optical power of 1550nm or 1490nm Bend in cable…………………………………………………………………………. Patch cord/WDM/Splitter faulty Low power on one customer………………………………………………………………. Low power on multiple customers of same DC……………………………………. Low power on multiple DCs……………………………………………………… Bit errors on a PON……………………………………………………………………………… Major Cable cut…………………………………………………………………………………… 8 CHAPTER…………………………………………………………………………………………………………………………….01 Founded: 2004 No. of Office: 4 Products: Optical fiber broadband, Triple play (cable TV, telephony, broadband) Headquarters: Islamabad, Pakistan Founder: Wahaj us Siraj, Aqeel Khurshid & Saad Saleem Industry: Telecommunications Type: Pvt. Ltd. Location: Islamabad, Pakistan Parent: Wahaj us Siraj, Aqeel Khurshid & Saad Saleem Number of employees: More than 2000 Phone: ISB +92 (051)-111 114 444 FSD Phone: FSD +92 (41) 111 11 44 44 PSH Phone: PSH +92 (91) 111 11 44 44 Address: Nayatel (Pvt) Ltd.73-E GD Arcade, Fazal-ul-Haq Road, Blue Area, Islamabad UAN: 111 11 44 44 (Ext - 3) Faisalabad Office: Nayatel, 14 Km, Sheikhupura Road, Near Gatwala Bridge, Faisalabad Rawalpindi Office: Saeed Plaza, Plot No. 15, Adamjee Road, Opposite old Varan Bus Station, Saddar, Rawalpindi Islamabad Office: GD Arcade, 73-E Fazal ul Haq Road, Blue Area, Islamabad, 44000 Peshawar Office: Liberty Mall, Opposite Airport Runway Main University Road Peshawar. Website: https://nayatel.com/ Wahaj us Siraj is CEO and co-founder of NayaTel (Pvt) Ltd, which has installed Pakistan's first fiber to the home (FTTH) project in Islamabad in 2006-07 to provide voice, video and highspeed Internet access to business and home users. Wahaj has vast experience in Internet and telecom industry and also worked with the Government of Pakistan at policy making level. Wahaj is a founder member of ISPAK (Internet Service Providers Association of Pakistan) and has been a strong activist for reforms in Pakistani IT and Telecom industry. This section contains information about organization, its vision, values, organogram and departments. 9 Vision To become a role model of trust, set highest standards of quality and add value to the society. Values Values reflect those desired behaviors that must be incorporated in your personality and enable you achieve our vision. Our values are: Honesty Mannerism Simplicity Sacrifice Discipline Knowledge Hard work 10 From a humble start with a team of 20 people, Nayatel today has a strong and vibrant team of 900 people with a strong organizational culture and top-notch talent, best ethical and professional practices to deliver unmatchable services. Nayatel fiber to the home (FTTH) networks have transformed Islamabad, Rawalpindi, Faisalabad and Peshawar into one of the most connected and optically wired cities of the world. Being truly customer centric, Nayatel has re- written the quality of service parameters and set new quality standards aligned with customers' expectations and requirements. Nayatel team constitutes of highly skilled, experienced and motivated professionals always willing to go extra mile to serve its customers. With state-of-the-art network, innovative services, and continuous improvements, Nayatel believes in fair and ethical business. This combination makes Nayatel as most trusted and reliable telecom service provider in four major cities of Pakistan. After Islamabad, Rawalpindi and Faisalabad, Nayatel has launched its Fiber to the Home (FTTH) services in Peshawar. According to the details, a formal launch ceremony was held at Pearl Continental Hotel, Peshawar. Governor Khyber Pakhtunkhwa Mr. Shah Farman was the chief guest of the event. 11 Nayatel provide a wide range of following telecom services in Islamabad and Rawalpindi cities on Pakistan’s first FTTU network backed by personalized and 24x7x365 days technical support: Public data and private network services including: High speed IP and Premium Internet packages starting from; 3Mbps – 15 Mbps for Home users Internet. Home Packages Corporate Packages Cable TV Cable Television (analog, digital, HD and 3D channels), video on demand and Pakistan’s first and only High Definition TV (HDTV) services. Basic Cable TV Digital Box Joy Box Phone Mobile Offer Call Rewards Cloud PBX Voice Call Tariff Fixed Line Telephony : POTS Bandwidth on Demand Avail up to 30 Mbps, 75 Mbps and 150 Mbps Internet Speeds with Unlimited Downloads & Uploads using Bandwidth on Demand (BOD) Service. This service gives you the control on your internet speed at affordable rates. 12 13 Following are the departments in NTL and some departments also have sections: Administration Department Business Development Core Department Corporate & Legal Affairs Department Creative Solution Department Development Department: Civil Section, Patrolling Section Electrical Department Electronics Repair Department Enterprise Solutions Department: Inter Connect & Revenue Assurance Section Finance: SCM Section, Billing Section, Accounts Section Human Resource Department Internal Audit Department Marketing Department Managed Services Department: Network Support Section Next Generation Networks Department16) Project Management Quality Assurance Department: Process Assurance, Revenue Assurance Sales: Outdoor Sales Section, Indoor Sales Section, Corporate Solutions Section, Managed Cloud Services System Department Technical Assistant Center Transmission Department: Installations Section, Operations & Maintenance Section, Planning Section, Complaints Section, Quality Control Section, Cabling Section, Cable Pulling Section, Cable Hanging Section etc. 14 CHAPTER # 2 LAYOUT OF NAYAtel POP VOLT :( Video Optical Line terminal) 15 SFP (Small Form-Factor Pluggable) Media converter – Converts electrical signals to optical. -to feed optical cable directly in to port, SFP is required. -has different ranges and specs. -A pair of SFP is required for transmitting and receiving data e.g If on one side we have SFP that transmits 1490 and receives 1310 then on other side we must have SFT that transmits 1310 and receives 1490 GLCT (Graphical Local craft Terminal) Media Converter. -Used to convert Electrical Signals to Ethernet. -As ASR and some devices don’t have Ethernet Ports What is EDFA An EDFA is an optical or IR repeater that amplifies a modulated laser beam directly, without opto-electronic and electro-optical conversion. Generally speaking, it is an optical repeater device that is used to boost the intensity of optical signals being carried through a fiber optic communications system. 16 Working Principle of EDFA EDFA serves as a kind of optical amplifier which is doped with the rare earth element erbium so that the glass fiber can absorb light at one frequency and emit light at another frequency. An external semiconductor laser couples light into the fiber at infrared wavelengths of either 980 or 1480 nanometers. This action excites the erbium atoms. Additional optical signals at wavelengths between 1530 and 1620 nanometers enter the fiber and stimulate the excited erbium atoms to emit photons at the same wavelength as the incoming signal. This action amplifies a weak optical signal to a higher power, effecting a boost in the signal strength. The following picture shows 13dBm output C-band 40 channels booster EDFA for DWDM Networks TYPES OF POST AMPLIFIER There are Different types of post Amplifiers are used in Nayatel POP China EDFA (1*32 Port) Aries EDFA (1*20 Ports) 17 C-Core EDFA (1*16 Ports) China EDFA China EDFA Consists 1*32 ports (input power 0 to 10dbm & Output Power 20.5dbm) Power Rating 220 v Arris EDFA Arris EDFA consists of 1*20 ports (input power 0 to 6dbm & Output Power 21dbm) AC Power rating 220 v C-core EDFA C-Core EDFA consists of 1*16 ports (input power -5 to +16dbm & Output Power 23.5dbm) AC Power rating 220 v 18 WDM (WAVE LENTH Division MULTIPLEXING) WDM is use to multiplex the signals. It simply couples the signals of two different fibers on single fiber. It transmits 1550nm and 1490nm wavelength on the single fiber towards the ONT. Also, it receives 1310nm from ONT and transmits it towards POLT and blocks it from travelling towards VOLT Optical Splitters Optical fiber splitter is PON distribution Passive device which can Divide the optical power in a communication system. Fiber optic splitters enable a signal on an optical fiber to be distributed among two or more fibers. Since splitters contain no electronics nor require power, they are an integral component and widely used in most fiber optic networks. Two types of Splitters Fused Biconic Tapered (FBT) (1*2) Planar Light wave Circuit (PLC) (1*4, 1*8, 1*16, 1*32, 1*64) Planar Light wave Circuit (PLC) 1x8: It has one input and eight output. It split the light signal in the 8 way or in 8 directions. Basically, we use 1x8 to Split the PON. The phenomena of the light passing from inward and outward is same. The effective thing in it is the LOSS. In 1x8 the loss should not be more than 10.5dB PLC splitters offer a better solution for applications where larger split configurations are required. To achieve this, waveguides are fabricated using lithography onto a silica glass substrate, which allows for routing specific percentages of light. 19 Fused Biconic Tapered (FBT) 1*2 splitter is constructed by the splicing of 2 fibers to create 1*2 splitter. It has one input and two output. It split the light signal in the 2 way or in 2 directions. Basically, we use 1x2 to Split the PON. The phenomena of the light passing from inward and outward is same. The effective thing in it is the LOSS. In 1x2 the loss should not be more than 3.5db. FBT is the traditional technology in which two fibers are placed closely together and fused together by applying heat. It has 1 input and 2 output. Optical loss is 3.5 dB 1*2 Splitter 20 1*64 Splitter ODF (Optical distribution Frame) ODF is used to terminate the end of the fiber optic cable or optical fiber and gives a removable interface. It is installed in exchange. It is used for management of optical connections. It has patch panels on which we can connect/disconnect fiber connectors. Fibers coming from OSP are connected at the back of patch panel while fibers coming from within exchange (from WDM) are connected on the front side of patch panel. There are two types of ODF’s Used by Nayatel OMX 800 OMX 600 Where 800 and 600 shows the width in mm. 21 OMX-600 ODF Both type of ODFs have same numbers of patching panels which is 6. • Numbers of ports for each ODF are as follows: OMX-600 96 ports / panel OMX-800 ODF OMX-800 144 ports / panel 22 Electrical Power Unit There are three types of electrical power unit installed in every POP Electrical Generator (outside POP) UPS Rectifier Inverters Electrical Power Generator During cutoff WAPDA supply power generator also used in Pop Currently two generators installed which is used for (pop and new Peshawar Pop) and other all pops we used PTCL power during cutoff WAPDA. POP (Installed Generator Power (50kva) Peshawar POP (Installed Generator Power (50kva) UPS Ups also used in every POPs for backup power so there are different types of ups installed whish are categorized by out power UPS BATTERY BANK One Bank of ups is consisting of 04 Stung One stung is consists of (8 battery which are connected in series and each battery is 12v and 5ah) so final Output of all four Battery Bank is (192v ,40Ah) Battery bank can increase or decrease with for desire output power 01 ups * 04 Bank 01 Bank * 04 Stung Inverters inverter and static switches, combined with our DC power systems, provide a modular UPS for AC power backup. During normal operation, the system can operate in economy mode in which the energy efficiency of the total installation can be optimized . DELTA UPS: The Digital IGBT powered True On-line, double conversion UPS that provides continuous, clean & regulated power for critical AC loads. Designed specifically for the process control, IT Data Centers and industrial applications. Electricity consumption of POP. Running load of per phase approximately 27 Amp So total load of three phase 3 * 27 = 81 amp so total power p= v * I p = 220*81 p= 17820 power= 17.8 kw 23 Air conditioners also installed in every POP to maintain the cooling temperature of active devices which are in, stalled in each Pop. ASR (Aggregation services Router) -Main Core routers -All Services aggregate here and are then routed towards their destinations. -Act as a gateway to send Nayatel traffic to outside world. -Contains all the routes and implement routing protocols. -Core routers are the backbone of any network. -2 Processing/Management cards in our routers. ASR port Reading ASR Port # 0/0/0/0 1st 0 Represent ASR rack# 2nd 0 Represent 1st slot (8 slot in one ASR rack) 3rd 0 Represent card # (2 card can installed in one slot) 4th 0 Represent card port # (two types of can installed in one slot (4 ports card each port support 10GigSFP and 20 port card each port support 1Gig SFP). 0 1 2 3 RCP0 RCP1 4 5 6 7 24 25 CHAPTER………………………………………………………………………………………………………………………….03 Fiber optic Nayatel currently uses Corning’s G652.d Single mode fiber. All testing parameters are thus are set in accordance with this standard. G652.d is a low water peak optic fiber element. IOR at 1310nm and 1550nm is 1.467 and 1.468 respectively let’s begin by first describing the fiber construction. There are glass fibers and plastic fibers of many sizes, which we will discuss shortly. The plastic fibers are not used as much as glass fibers are for the communications industry. Let’s focus on the glass fibers commonly used today. A glass fiber is made up of a core, which is where the communication signal of light is transferred; the core can be of different sizes, depending on the specific mode for which it’s to be used. We will discuss the two modes used today, multi-mode cores commonly used are 50µ (micron), 62.5µ and single-mode cores commonly used are 8.3µ, 9µ in diameter. The core is surrounded by cladding which is also glass the cladding outside diameter for both multimode and single mode fibers is 125µ the core and cladding are manufactured as one, by a method known as the vapor disposition process to put these sizes into perspective, compare them to a human hair, which is approximately 70 µm or 0.003 inch. 26 ATTENUATION Attenuation is the loss of power. During transmission light signals lose some of their energy. The attenuation is specified in dB/km (decibels per kilometer). Fiber per kilometer loss Wavelength Loss 1490nm 1550nm 1310nm 0.24dB 0.20dB 0.33dB EXTRINSIC ATTENUATION The second category of attenuation is extrinsic attenuation. Extrinsic attenuation can be caused by two external mechanisms: macro bend or micro bend. Both cause a reduction of optical power. Losses Losses can be introduced in the fiber due to a number of reasons some of them are: Splice losses Adaptor/Connector Losses Bending losses include: Micro Bending Macro bending Splitter Losses in case of passive network. fibe r, strai n is plac ed on the fibe r alon g the 27 Macro bend If a bend is imposed on an optical region that is bent. As a result, light traveling in the core can refract out, and loss accurse. The rule of thumb for minimum bend radius is 1 ½” for bare, single-mode fiber; 10 times the cable’s outside diameter (O.D.) for non-armored cable; and 15 times the Micro bend The second extrinsic cause of attenuation is a micro bend. This is a small-scale distortion, generally indicative of pressure on fiber cable. Micro bend will cause a reduction of optical power in the glass. 28 Bandwidth Bandwidth is the information carrying capacity of a multimode fiber normally specified in units of MHz· Km. this is called the bandwidth distance product or, more commonly bandwidth. The amount of information that can be transmitted over any medium changes according to distance. System bandwidth is measured in megahertz (MHz) at one Km. When a system’s bandwidth 200 MHz-Km, it means that 200 million pulses of light per second will travel down 1 Km of fiber. Transmitter An optical transmitter generates the signal piped through the optical fiber cable. A fiber optic system can transmit analog signals (a signal that varies continuously), Analog signals have frequency and bandwidth measured in hertz. And digital signals (Encoded as a signal in discreet levels, typically binary) . RECEIVERS The receiver is just as important to the fiber optic system as the light source or transmitter, and the fiber optic cable. Fiber optic receivers come in many varieties from packaged photo detectors to hi-tech systems that process a weak signal to allow accurate, high speed transmission The cost of a fiber optic system is increasingly becoming more inexpensive, also fibers high bandwidth capability and its distance advantage over copper makes fiber more attractive every day. Fiber Color Coding Blue, Orange, Green, Brown, Slite, White, Red, Black, Yellow, Violet, Rose, Aqua There is some major and minor type of cable used in Peshawar Nayatel area. 2 Fiber, 4 Fiber, 8 fiber, 12 Fiber, 24 Fiber, 48 fiber, 72 Fiber, 96 Fiber, 144 Fiber. Fiber Cable Types Direct Buried Cable Duct Cable Ariel Cable 29 Duct Cable It consists of the following parts: CSM (Central Strength Member) Water Blocking Yarn Jelly filled Loose Tubes (with fiber) Binding Yarns Water Blocking Tape HDPE Outer Sheath. Ariel Cable It consists of following parts: Jelly filled loose tube Water Blocking Tape Co-Polymer Corrugated Steel Steel Wires HDPE Outer Sheath. Pulling Tension of Fiber Optic Cable Fiber Number 2 To 12 24 To 48 48 To 144 Cable Diameter Pulling tension 1200 N.F 1500 N.F 3000 N.F Unit Newton force Newton force Newton force 30 It consists of the following parts: (Constructing of Underground144 Fiber Cable) HDPE Outer Sheath Co-Polymer Corrugated Steel Tape Flooding Compound LDPE inner Sheath Rip Cord Water Blocking Yarn Water Blocking Tape Identification Tape Binding Yarns Jelly filled Loose Tubes (with fibers) CSM (Central Strength Member). Pitch Card . A patch cord is a cable having connectors on its both ends Type of patch cord depends on the connectors of patching devices SC-APC to SCAPC SC-APC to LCAPC SC-UPC to SCUPC SC-APC to SCAPC LC-UPC to LCUPC 31 Binding Radius of Pith Card is 35mm. Connector Following types of connectors are used in Nayatel. SC type connectors Square Type Ceramic ferrule type connector Push pull operation simplifies the operation Available in APC and UPC end faces LC type Connectors Small form factor connector Used where more connectors are needed in a small place Available in both APC and UPC end faces Optical Link Budgeting 1310 power P-OLT V-OLT WDM ODF NAP Distribution cabinet ONT 32 33 CHAPTER……………………………………………………………………………………………………………………………04 The Toolkit issued to field staff consists of following components. Tool Box Good quality water proof and shock proof tool box is necessary to carry and the tools. Heavy Duty Cable Cutter Heavy duty cable cutter is a tool which is used to cut or separate the cable. Pliers (Combination + Nose) This tool is used for multiple tasks specially to grip or twist the cable. wire of any part of Side Cutter Side cutter is a tool used to cut the steel wires and CSM etc. Hammer This tool is use to drive the nails during installation of ODF and ducting etc. Screw Driver Set This Screw driver set have the 7 options screw drivers which is used to drives the screws in joint closures, ONT, ODF etc. Electric Tester It is used to check the availability of voltage. Allen Key Set This set have the 10 optional hex a dimension L Type Keys which is use to tie or untie the L Key Type Screws. 34 Watch Maker Set This set contains multi option small size screw drivers which is used to driver the screw on ODF adapters and maintenance of Splice Machines and Cleavers. Alpha Cutter Alpha cutter is used to cut the binding yarns, water blocking yarns and Kevlar etc. Hacksaw This tool is used to cut the cable entry points of joint closures. Round Cutter This tool is used to make a round cut at cable outer jacket. Heavy Duty Sheath Stripper It is a specially manufactured tool which is used to strip the outer hard (HDPE) jacket from the fiber optics cable, this tool has the ability to make a round as well as diagonal cut on the outer sheath of cable. 35 Optical Fiber access tool Optical Fiber Access Tool (OFAT) is designed to split a buffer tube to expose the fibers inside without damaging them. Optical fiber Access tool has 2 sides (A-B) for Incise the tube. A Side: Use for 8fiber’s tube B Side: use for 12fiber’s tube. Loose Tube Cutter This tool is used to cut the loose tube with damaging the fibers inside the tube. Fiber Stripper This tool is used to strip the buffer coating of the fiber during the splicing process. Cleaver This is a highly accurate tool which is used to cut the fiber very gently at the angle of 90 degrees for splicing. 36 Tools Drill Machine (with Hammering Function is preferred) Drill Bit for Concrete (5mm Size) Rawal Plugs Wooden Screws (steel screws are not recommended) Flat Hammer (Medium Size) Screw Driver Measuring Tape Leveling Meter Hacksaw Blade Right angle Ruler Lead Pencil 37 Introduction SPLICE MACHINE: Use for Splice two fiber to each other a). Always use in its own case in case of travel from one place to another place. b).Use at level surface, you can use its stand which is provided with its case. c).Always cleans it before and after use. d).Always Perform diagnose test as per routine usage on daily or weekly basis etc). Maintain its other accessories (Battery, Cleaver, Cords etc.) clean. Operating Instructions: a).First you should know in which conditions Machine can be operate. b).Always Open Window of Machine when Ready Message shown in Title on Screen. c). When Machine in Ready condition check Splice Mode and Heater mode for which fiber and Protector sleave you are using Machine Operational Settings: Turn ON the Splice Machine (You will see Following Menus) Machine has Five different Settings Menu Which are: 1. Splice Menu 2. Heater Menu 3. Setting Menu 4. Maintenance Menu 1 5. Maintenance Menu 2 38 It is small in size and light in weight, making it suitable for any operating environment. It is easy to operate and it splices fast while maintaining low splice loss. In order to achieve the splicer’s full capabilities, read the following important information. Splice mode Use [SM] splice mode for standard SM fiber (ITU-T G.652) splicing. It completes in 9 seconds and is the quickest mode for SM fiber splicing. Use [AUTO] splice mode if fiber type is not identified. Splice takes longer but it covers most conventional fibers splicing for following reasons [AUTO] mode first identifies fiber type by analyzing fiber profile, and then unique splicing condition is chosen for the type of fiber. The types of fibers covered by [AUTO] are all the conventional fibers, such as SMF (G652), NZDSF (G655), MMF (G651), etc. The [AUTO] modes takes longer for the above processes but is recommended in fiber type is not sure. [AUTO] mode comes with automatic arc calibration function, which observes the splicing process and feedback adequate heat power information to the next splice Automatic arc calibration function. 39 This function calibrates the arc power at every splice. When the automatic arc calibration function is enabled, performing the [Arc calibration] function before a splice operation is not necessary. The automatic arc calibration function works in AUTO modes only. It doesn’t work in the standard splice modes. When using those modes, performing [Arc calibration] before splicing is strongly recommended. Standard sleeve 60mm length 40mm length. Coating of the fiber during the splicing process. Primary coat stripper Fiber cleaving tools This is a highly accurate tool which is used to cut the fiber very gently at the angle of 90 degrees for splicing. Lint Free Alcoholic These Alcoholic used for clearing the fiber upper coating t the striped issues are used to clean Point of the splice procedure Striping Cleaving Cleaning Heating Striping Striping the fiber upper coating through the striper tool cleaving cleaning. Splicing process through machine 40 41 JOINTS USING IN PESHAWAR Two Types of Joint 4-9 7-22 4-9 Joint WEIGHT & SIZE of 4-9 joint 4-inch Width and 9-inch length Height 118 mm Weight 2.4 kg Closure Content Cable strain reliefs incl. grounding Cable entry wedges/ End Cap Sealing tape Half-shell sealing Cleaning tissue Bolts for cable entry Dummy plug Wrapping gauge Grounding bolts Earthing lead. 42 Installation instructions Specification of 4-9 joint Made by Poland 2 inlet and 2 outlets Inlet and outlet diameter are 22mm No. of MFT splice tray Up to 7 No. of splice per MFT 24 Total splice capacity 168 Uses of 4-9 joint Straight joint Branching Uncut less then 48F. 7-22 joint 1. 7-inch Width and 22-inch length interior 2. Made by Corning 3. Closure Content 4. Closure canister 5. End cap 6. Splice tray holder 7. Sealing tape 8. Clamping ring 9. Sealing ring 10. Strain relief / grounding for central member 11. Cleaning tissue 12. Cover for upper splice tray 13. Gauge / wrench 14. Cable clamps/ Hose clamp 15. Double clamps for main cable 16. Grounding screws 17. Lubricant 18. Brush 19. Closing screws for end cap 20. Installation instructions Closure Content 43 BRANCHING SET FOR CABLE ENTRIES Sealing Hose clamp Pressure screw Closing screw Washer Bracket, 1-way strain relief Strain relief / Earthling lead 2 inlets and 4 outlets Diameters of 2 inlets is 22mm And diameters of 4 outlets is 18mm Specification of 4-9 joint CONTEN No. of MFT splice tray Up to 8 No. of splice per MFT 24 T Total splice capacity 192 Uses of 4-9 joint Straight joint Branching 7-22 JOINT We can use/enter 8F, 12F, 48F, 72F, and 144F in 7-22 (not 2F) 4-9 JOINT In 4-9 joint we can enter 8F, 12F, 48F, 72F, and 144F. Uncut 48F to 144F Cable Optical Fiber access tool Introduction of OFAT Optical Fiber Access Tool (OFAT) is designed to split a buffer tube to expose the fibers inside without damaging them. Optical fiber Access tool has 2 sides (A-B) for Incise the tube. A Side: Use for 8fiber’s tube. B Side: use for 12fiber’s tube. BPR (Branch point referbresher ) There are two type of BPR FTTH and China FTTH BPR mostly use for hanging Network China BPR use for direct buried or underground network. F 44 FTTH BPR • Open lose and open the inlet and outlet screw • Open the BPR Enclosure Lose and Open the Endcap Distribution cabinet (DC) Distribution Cabinet (DC) provide the connection between fiber optic cables and optical splitters in the outside plant segment of the network. Cabinet has not involved in dc less network DC less network called JS (joint splitter) network Unassembled Splitter install in Joints in Peshawar Using JS network Distribution cabinet Consist of 12 Bolts 4 Cups Splice Tray (up to 2) Splicing up to 09 Cable Entry Mix 12 Dc installation & testing Proper Concrete base Installation of Dc (cabinet) Screws Assembled Splitter installation Splicing with 3.5mm pig for splitter In Dummy Power Testing power with PON meter Power Range should be in (1550= +2 to -8) & (1490= -6 to -28) Tracing from POP end with OTDR 45 CHAPTER……………………………………………………………………………………………….…………………………05 ABSTRACT This document focuses on standard testing procedures to be followed by Nayatel teams in Field, lab environment and POPs. Testing of Optical network has its importance in operations as well as maintenance. Manual includes optical equipment handling and troubleshooting in addition to optimization and scheduled testing of Nayatel network. In order to understand in detail Fiber Optics testing principles and practices, it is assumed that the reader has Nayatel PON Testing Wavelengths used in our network are: 1310nm for uplink. 1490nm for downlink. 1550nm for video broadcast. Preferred Testing wavelength: 1625nm Below is the diagram showing the optimum low loss windows for optic fiber transmission. The wavelengths used in Nayatel network lie in the 2nd and 3rd window. PON has one additional feature of splitters in the access network. Splitters used in our network are PLC (1*8 and 1*32) and FBT (1*2). Standard Loss for a 1*2 splitter is 3.5dB. A 3dB loss for light split and 0.5dB caters the splice and connector loss on both sides. Splitter losses found in testing cannot exceed: 1x2 < 3.5dB 1x8 < 10.5dB 1x16 < 14.0dB 1x32 < 17.5dB 1x64 < 21.0dB 46 POLT VOLT Specialized equipment is for FTTX/PON testing, OTDR and power meters have specialized PON modules for this purpose. TESTING DEVICES AND EQUIPMEN Visual Fault Locator (VFL) VFL sends visible red light at 635 to 650nm in fiber. As the name suggests it makes the fault visible in fiber. For single mode the range is 7Km at max. Comes with a standard 2.5mm ferrule. It is simple to operate: Uncap the VFL and insert a clean connector to its tip gently. Push/Click the button at the end of the VFL and it starts sending red light into attached fiber. Light will leak at: Bad splice Sharp bend Fiber break/damage Can be used for continuity testing. For physically testing (Splitter 1*8, 1*2) WDM, Fiber Spool For troubleshooting Mini ODF to NAP NAP to DC DC to Joint POP to Joint VFL can be used for Fiber identification purposes as well. It transmits power at 1mW or 0dBm. Handling of VFL Check the battery Clean the ferule of VFL at every time with cotton swap and alcohol, otherwise it will decrease the dynamic range. Don’t see direct in VFL in live state though naked eye. The laser can cause a permanent damage to your eyes. 47 The VFL emits a bright red laser beam, connect it to one end of a red light then locate that fiber at the other end, Simple perform End-to-End Connectivity check. PON Power meter: The FTTH PON power meter is used to measure signals upstream (1310nm) from the ONT and downstream (1490nm & 1550nm) from the OLT in FTTH/PON networks. KEY FEATURE Measure three wavelengths (1310/1490nm/1550nm) simultaneously . Fast reading and settling time Large LCD screen with backlight. FUNCTION Six calibration wavelengths available when tested as Normal OPM (1310,1490,1550) VFL Function for quick and efficient fault identification. VFL (1mW) 10 different threshold sets. His unit runs on 3 AAA batteries, and has 10-minute shutdown feature. 1- At POP Testing, POP handling and O&M uses PON meters in POP. Same procedure has to be adapted as discussed before. It’s noted that 1490nm and 1550nm readings are correct even if ONT side is not connected. 48 ORL Meter (ORL-55) Testing team is equipped with a JDSU’s ORL-55. It has the following functions, combined in one handle : Laser source Power Meter Return loss meter By using the “device mode” button these functions can be used. The source and power meters are the same as discussed above, this device can measure the ORL of the attached media (fiber, connectors, adaptors etc.). “Store” button is used to save the readings either power or ORL reading. By pressing the “Menu Enter” button meter gives three options: ORL is calculated by the amount of light reflected back. For APC type connectors ORL must be more than 50 dB and in case of UPC type terminations it must be more than 40dB. Span ORL of PON from POP to customer end can never be less than 32dB (in any case). 4.5. OTDR 49 OTDR Display Basic operational principal 50 Basic principles Optical Time Domain Reflect meter is provided to testing, O&M and development teams. Testing team uses the EXFO’s FTB1 PON OTDR this section will focus on this particular model. It plots the Loss in dB on x-axis and length on y-axis (it is the same as time axis as speed of light is constant) OTDR works on Fresnel reflections and Rayleigh scattering principles. Reflective events are measured on Fresnel reflections and losses on Rayleigh scattering principles. So, events in an OTDR can be: i. Loss ii. Reflective iii. Loss and reflective Splices in a joint closure are the examples of Loss non-reflective events. Mechanical splices also create reflective events. Adaptors are the examples of reflective and loss events. In addition to events OTDR also measures Attenuation in dB/Km. 51 Key Properties of an OTDR for PON Testing: Pulse Width: pulse width is the amount of time that the OTDR laser is turned on, the longer the laser is turned on, the lighter (or higher power) that is injected into the fiber to test a given span. It is typically measured in nanoseconds (ns) or microseconds (us) with a range of about 5ns to 20us available on most OTDRs today. Pulse width is directly related to the resolution (event dead zone) of events in a trace, more the pulse width lesser will be the resolution and vice versa. Shorter pw is used to focus on events nearer to the testing end. Sr. No. 1 2 3 4 5 6 Pulse width 5ns 10ns 30ns 100ns 275ns 20us Resolution .5m 1m 3m 10m 52 Wavelength: A multi-wavelength OTDR is needed and a good rule of thumb is to test at all wavelength windows that will be transmitted in the system (i.e. if 1310nm and 1550nm will be present, then both should be tested). Ideally, we would test at 1310nm, 1490nm, 1550nm and 1625nm. Using different wavelengths enable us to differentiate between micro bends and losses. Dead zone: Dead zone is the amount of distance that an OTDR takes to recover from an event. Dynamic Range: Distance range is also known as display range. It limits the amount of fiber that will be displayed on the screen. Many OTDRs have automatic length detection functions, but if the length is known, the user can set the range manually the distance range must be approximately 25% longer than the fiber to be tested . Linearity/Recovery: Since the loss of pure fiber (no splices, connectors, macro bends, etc.) should be consistent, the OTDR should display a straight line with a slope equal to the loss (or attenuation) of the fiber. 53 OTDR MODES Auto Mode Manual Mode Real Mode Optical Equipment Testing in Lab environment No optical equipment can be used in field without testing. It is the responsibility of testing team to test the following and then return to SCM. Patch cords (in DC, customer end and POP) Adaptors (for Splitters, WDMs, direct patching and ODF) Splitters (both before and after arrangement in boxes) WDMs (after installation in POPs) Patch Cord Testing Equipment: Fresh patch cord (SC-APC to SC-APC) =2No’s Adaptors =2No’s Source Meter Power Meter Pen Cleaner Swabs Alcohol Now, insert a new patch cord in these referred patch cords. 54 Adaptor Testing Adaptors are used in splitter boxes, WDM boxes, ODFs and for direct patching. The acceptable values of IL and reflection for adaptors are as follows: UPC (ultra-polish connect): IL<0.5dB, Reflections<-45 APC (angular polish connector): IL<0.5dB, Reflections<-55 Standard procedure for adaptor testing is according to the following steps Splitter testing Splitters are a compulsory part of Passive network, with the addition of Huawei OLT Nayatel has the capability of splitting each PON port up to 128 times. Currently in POPs and cabinets following splitter boxes are installed: 1x2 < 3.5dB 1x4 < 7dB 1x8 < 10.5dB 1x16 < 14.0dB 1x32 < 17.5dB 1x64 < 21.0dB Every Splitter has to be tested twice once on arrival from vendor and again after assembling in splitter boxes by development team. WDM Testing WDMs are arranged in local made WDM boxes and are splice to pigtails by development team. Development than installs them in POPs ODF and asks testing team to test them through an OSP improvement form. Equipment Required: Source meter Power Meter Cleaning Kit 55 Link Testing Fiber links are tested by Testing team and a detailed record I maintained. Depending on the nature of link the testing procedure varies. Following are some testing methods of different kinds of links: Core/POP-POP Testing Nayatel has a core ring of 144 fibers connecting various POPs in a ring topology. Cantt. POP is connected to S-town through two different routes and all others are connected through one single ring. Testing team is responsible for the testing of core fibers on demand of POP handling or development team or for maintenance purposes. Core cables are used for providing data link between POPs for Video feeding and backup. Access department (For egresses redundancies) Core department (For core router uplinks) Dark fiber links. DC Testing DC Main Fiber Testing: After installation of the new DC the development team. The development team forward the following details about the new DC which is under test. Branch cable detail Number of fibers. ODF port 8F,12F joint address of the DC Dc keys DC location Address Equipment's: OTDR, cleaning swabs, Alcohol dispenser, Patch cords/spools, Adaptors, tagging machine/tagging tape (black), PON meter DC Main Fiber Tagging: We have to tag the new DC main fiber which consist of the following details Fiber number ODF port POP 8F/12F Joint Address Tag: Joint address Fiber 8F/12F. 56 Activities with O&M and Development, DC Shifting and down-time Testing team is also required to help and support other teams during down time and cable cut incidents. O&M and development team may require testing assistance during fiber identification and working on joints. Cable cuts location and confirmation after repairing is done by using OTDR in real mode. Real mode is a special feature of OTDR also called as “Live Tracing”. In this mode OTDR does not plot the trace for a fixed time rather it displays the live condition of fiber attached. GLOSSARY DC: POP: OLTS: EDFA: FBT: IOR: WDM: OTDR: QC: SCM: ODF: OSF: NAP: BPR: OLT: ONT: ORL: BPON: GPON: PLC: VFL: Distribution Cabinet Point of Presence Optical Loss Test Set (Source + Power meter) Erbium Doped Fiber Amplifier Fused Biconical Taper Index of Refraction Wavelength Division Multiplexer PW: Pulse Width Optical Time Domain Reflectometer Quality Control Supply Chain Management Optical Distribution Frame Outside plant Network acess point Branch pointer Refurbisher Optical line Terminal Optical Network Terminal Optical Return Loss Broadband Passive Optical Network Gigabit Passive Optical Network Planar Light wave Circuit Visual Fault Locator 57 CHAPTER…………………………………………………………………………………………………………………………..6 ONT (Optical Network Terminal) In optical network terminal (ONT) is a media gateway that converts optical signals (Light Signals) to electrical / RF Signals. This device is required at Customer premises to terminate optical fiber; hence this device play a vital role in provisioning of FTTU Triple Play services (Internet, Basic Cable TV and Telephone). NAYAtel offers Huawei EG8247H5, for provisioning of FTTU Triple Play services. 58 ONT Features Ethernet; internet/Data Services Built in Wi-Fi 2 Telephones POTS RF Video: Basic Cable TV USB: Digital Data Communication Ethernet: internet/Data Services Ethernet is used for data transfer in a local area network (LAN). ONT uses Ethernet ports to provide end users with connectivity to internet/VPNs/Voice and Data network. Ethernet cable commonly comprised of UTS cables with RJ 45 connector at both ends. Built in Wi-Fi Wi-Fi antenna is used to provide end user with the wireless access to internet. This feature is available in Huawei EG8247H5. the signals strength of these Wi-Fi Antenna is enough to cover a single average size floor. 59 ONT Installation Steps 60 To calculate the Optical Power a Loss Measurement formula can be used ONT Replacement If the ONT at customer premises starts malfunctioning and ONT is declared faulty, the ONT has to be replaced with a new one. Once you have replaced it, the new ONT will show a Green blinking PON light. Call the access department and provide them the following information Inform about ONT replacement. NTL number and User ID of the customer. Faulty ONT Serial number. New ONT Serial number. OLT name (Optional). Ideal time for replacement of ONT is 3 to 5 minutes. When Access dept. has replaced the ONT, it should show a Green stable PON light. Now you can proceed with services check. 61 62 Configuration In this type of configuration, Access Department configures the ONT after the installation. When the ONT is installed and powered on, the PON light should be Green Blinking. This means that the ONT is not configured and it should be sending an alarm to its respective OLT. An ONT with PON light in Green Blinking state is waiting to be configured. The procedure for configuration is as follows. Procedure Call the Access department now and provide them the following information: NTL number and User ID of the customer ONT Serial number OLT name OLT card number and PON port number (Optional) The ideal configuration time is the same, which means that ONT will be configured in 5 to 10 minutes. Once the configuration is done the PON light should turn Green Stable. Now you can proceed for services check. 63 CHAPTER…………………………………………………………………………………………………………………………..5 TX-OPERATION AND MANTANINCE Update CRM Chekiang Compliant 144 Cable Cute Issue Update CRM Chekiang Compliant 144 Cable Cute Issue Tracing Through OTDR Physically Tracing Take Picture in Problem Area Checking Customer list Installation of Joint Verify the Customer Customer Complaint Visit the Customer End ONT Red (no Optical power) Cable Cute Issue Installation of Mini BPRs Verify the Optical Power Customer Feedback Foam Troubleshooting methods Low optical power of 1550nm or 1490nm Bend in cable Patch cord/WDM/Splitter faulty Low power on one customer Low power on multiple customers of same DC Low power on multiple DCs Bit errors on a PON Major Cable cut Operation and Maintenance team also look for these issue and things Tracing Through OTDR Physically Take Picture in Problem Area Checking Customer list Installation of Joint Verify the Customer Customer Complaint Visit the Customer End 64 ONT Red (no Optical power Cable Cute Issue Installation of Mini BPRs Verify the Optical Power Customer Feedback Foam Troubleshooting methods Low optical power of 1550nm or 1490nm Bend in cable Patch cord/WDM/Splitter faulty Low power on one customer Low power on multiple customers of same DC Low power on multiple DCs Bit errors on a PON Working of Operation and Maintenance Department Basically, Operation and Maintenance team are looking for customer complaint and Emergency cable cut situations. Customer Complaint In case of customer complaint, customer call to Access Tag department about his services complaint. Then Access tag generate a T.T (In which all detail of customer available) and send it to operation and maintenance team of concerned city. O&M department receive the T.T and check all the data from CRM (customer relationship Management) and then take a time form customer for visit, and after resolution of all services, O&M team in last also update the T.T and paste all the concerned comments and close the T.T. If there is issue from customer end, then operation department also charge the customer as per company SOP. Emergency Cable Cut When there is major cable cut issue occurs then NOC (Network operation center) receive an alarm about the outage of multiple customers. NOC inform O&M team about such outage. O&M team take a data from CRM and with the help of OTDR we found the location for outage and after its team visit to location and check all scenario and take a help of other department, like Pulling, hanging, plaining and testing etc. And in last give ETTR time to NOC for completion of the work and then proceed for further work. After completion of all the work, O&M team should verify each PON (Passive optical Network) form Access TAC and in last inform NOC for closing the emergency activity. After all work done, O&M gives RFO (Reason for outage) to NOC with specified reason. Insurance claim report preparation is also the work of O&M team. O&M team prepare the Performa include all the used items costs + GST tax. 65 During cable cut issue in phase # 01 66 144 cable cut issue resolve During office work 67 Wirehouse of Nayatel 288 fiber pulling Durring Leading The Team 68 Durring Installation In POP Durring Training