Microporous and Mesoporous Materials 44±45 (2001) 435±444 www.elsevier.nl/locate/micromeso An example of mesostructured zeolitic material: UL-TS-1 D. Trong On a, D. Lutic b, S. Kaliaguine a,* a b Department of Chemical Engineering, Laval University, Ste Foy, Que., Canada, G1K 7P4 Faculty of Chemistry, ``Al.I.Cuza'' University of Jassy, Bd. Carol I Nr. 11, Jassy, Romania Received 16 March 2000; accepted 24 August 2000 Abstract A new approach for the synthesis of titanium containing mesostructured zeolitic materials, UL-TS-1, that involves the use of surfactant containing amorphous mesoporous titania±silica as precursor phase is reported. UL-TS-1 was synthesized in the solid state by heating TPAOH-impregnated precursor materials at 120°C for several days. Various techniques including XRD, N2 adsorption, UV±visible, FTIR, TEM and 29 Si MAS NMR were used to monitor the physico-chemical properties of these materials as a function of crystallization time. The XRD diractograms show broad peaks, which match those of ZSM-5 and grow in intensity as the crystallization time is increased. The increase in the percentage of crystallinity is also correlated with the corresponding variations in micropore and mesopore volumes, BET and BJH surface areas. The results indicate that the mesopore walls consist of zeolite nanocrystals. Depending on crystallization time, a range of materials from totally amorphous up to 80% crystalline is observed, while some of mesopores are preserved. The FTIR and UV±visible results also show that all titanium ions are essentially incorporated into the UL-TS-1 framework. Ó 2001 Elsevier Science B.V. All rights reserved. Keywords: Mesostructured zeolites; UL-zeolites; UL-TS-1; Titanium silicalite; Oxyfunctionalization 1. Introduction Zeolites and related crystalline molecular sieves are widely used as catalysts in industry, as they possess catalytically active sites, as well as uniformly sized and shaped micropores, that allow for their use as shaped selective catalysts. However, due to the pore size constraints, the unique catalytic properties of zeolites are limited to reactant [1]. molecules having kinetic diameters below 10 A The new family of M41S mesoporous molecular overcomes the sieves with pore sizes of 10±300 A, * Corresponding author. Tel.: +1-418-656-2708; fax: +1-418656-3810. E-mail address: kaliagui@gch.ulaval.ca (S. Kaliaguine). limitation of microporous zeolites and allows the diusion of larger molecules. These materials are however amorphous solids. The mesoporous silica±alumina are consequently much less strongly acidic and do not exhibit the spectacular catalytic properties of acidic zeolites. Moreover, their hydrothermal stability is low and as a consequence their industrial use as catalysts is very limited so far [2±5]. Very recently, we reported a general methodology for the production of a new type of materials with bimodal pore structures, overcoming the limitation of both zeolites and mesoporous molecular sieves. These new hierarchically mesostructured zeolitic materials, designated as ULzeolites, are obtained by a secondary templated 1387-1811/01/$ - see front matter Ó 2001 Elsevier Science B.V. All rights reserved. PII: S 1 3 8 7 - 1 8 1 1 ( 0 1 ) 0 0 2 1 8 - 9 436 D. Trong On et al. / Microporous and Mesoporous Materials 44±45 (2001) 435±444 crystallization of zeolites starting from the amorphous mesoporous molecular sieves of corresponding elemental composition [6,7]. UL-zeolites are considered of great potential interest for applications in catalysis and separation, due to easier transport of guest molecules through the mesopores and shorter diusion pathways in the zeolitic walls. Furthermore, UL-zeolites are expected to be stable in many catalytic applications where M41S materials would not be applicable. Titanium silicalite-1 (TS-1) is a remarkable catalyst for the oxidation of a variety of organic molecules having kinetic diameters below 6 A, using hydrogen peroxide as the oxidant [8±10]. Incorporation of titanium into the framework of the new hierarchically mesostructured zeolitic materials by direct synthesis is expected to lead to catalytic oxidation reactions with improved eciencies, because these materials combine the bene®ts of both pore size regimes. In this study, we describe an example of hierarchically mesostructured titanium±silicalite materials, UL-TS-1. The synthesis procedures as well as the physico-chemical characterization of these materials using a combination of XRD, N2 adsorption, FTIR, TEM, 29 Si MAS NMR techniques will be reported. 2. Experimental section 2.1. Synthesis UL-TS-1 materials were obtained by a secondary templated crystallization of zeolites starting from the amorphous mesoporous materials of corresponding elemental composition [6]. It is of special concern that the walls of the precursor amorphous mesoporous materials should be as thick as possible. Refs. [11,12] provide methods for the preparation of mesoporous molecular sieves that are useful in this context. A series of UL-TS-1 (atomic ratio Ti/Si 0:5% and 1.5%) was prepared using poly(alkylene oxide) triblock copolymer HO(CH2 CH2 O)20 (CH2 CH(CH3 )O)70 (CH2 CH2 O)20 H (designated as EO20 PO70 EO20 , Pluronic P-123, BASF) and tetrapropylammonium hydroxide (TPAOH) as surfactant and template, respectively, according to the method described in Ref. [6]. The synthesis of UL-TS-1 consists of two steps: (i) preparation of the amorphous mesoporous precursor followed by (ii) transformation of the amorphous mesopore walls into crystalline walls. A typical synthesis procedure was as follows: (step 1) synthesis procedures for mesoporous silica reported in Refs. [11,12]. Route I: 10 g of EO20 PO70 EO20 was dissolved in 100 g of ethanol (EtOH). To this solution, 0.10 mol of SiCl4 was added followed by an appropriate amount of tetrapropyl orthotitanate, (TPOT) with vigorous stirring. The mixture is kept stirred for 12 h at room temperature, then heating is started at 40°C in order to accelerate hydrolysis and evaporate the ethyl alcohol, during which the inorganic precursors hydrolyze and polymerize into a network. The surfactant containing mesoporous solid products were recovered, air dried at room temperature and ®nally at 60°C for 24 h. Route II: An amorphous mesoporous titanium containing silica Ti/Si 1:5% was synthesized using tetraethyl orthosilicate, TEOS, as silicon source in a strong acidic medium (2 M HCl solution), according to Ref. [11]. (step 2) The surfactant containing mesoporous precursor was ®rst dried under vacuum at 60°C for 24 h. Then 20 g of the dried mesoporous precursor was impregnated with 40 g of a 10 wt.% solution of TPAOH (free from inorganic alkali). After aging at room temperature for 12 h, the solid was heated at 60°C for 24 h in order to eliminate water, and left over night at room temperature before being dried under vacuum for about 24 h at room temperature. Finally, the solid was transferred into a Te¯on lined autoclave and heated at 120°C for several days. It is considered that the quantity of water adsorbed on the solid plays an important role in the crystallization. Therefore, the partly crystalline solid was further crystallized at the same temperature (120°C) for a given time after introducing a small amount of water. Because the solid state crystallization continues in the presence of this small amount of water, the above process permits to control the crystallinity and the mesopore size of the solid materials. The products were washed with distilled water, dried in air at 80°C and ®nally calcined at 500°C for 6 h to remove the organics (heated from room temperature to 500°C with a heating rate of 1°C/min). D. Trong On et al. / Microporous and Mesoporous Materials 44±45 (2001) 435±444 437 2.2. Instrumentation 3. Results Powder X-ray diraction (XRD) patterns of the materials were recorded on a Philips X-ray diractometer (PW 1010 generator and PW 1050 computer-assisted goniometer) using nickel-®l radiation, 0.025° step tered CuKa k 1:5406 A size and a 1 s step time. Nitrogen adsorption and desorption isotherms at 196°C were established using an Omnisorp-100 apparatus. Prior to the experiments, the samples were treated in vacuum at 200°C for 5 h. The speci®c surface area, SBET , was determined from the linear part of the BET equation P =P0 0:05 0:3. The calculation of the mesopore size distribution was performed using the desorption branch of the N2 adsorption/ desorption isotherms and the Barrett±Joyner± Halenda (BJH) formula [13]. The mesopore surface area, SBJH and mesopore volume, VBJH were obtained from the pore size distribution curves. The average mesopore diameter, DBJH , was calculated as 4VBJH =SBJH . Although its accuracy is limited [14±16], the BJH method, which is still universally utilized in the mesoporous molecular sieves (MMS) literature yields results that may easily be compared with the current literature. High-resolution transmission electron microscope (TEM) images were obtained on a JEOL 200 CX transmission electron microscope operated at 120 kV. Samples were embedded in a polymeric resin and were cut into sections as thin as 20 nm with an ultramicrotome. They were then deposited on holey carbon copper grid before TEM observation. FTIR spectra were recorded on pellets of the dehydrated samples diluted in KBr using a Biorad FTS-60 spectrometer. Diuse re¯ectance UV±visible spectra were collected on a Perkin± Elmer Lambda 5 spectrophotometer interfaced with an IBM computer using mesoporous silica as the reference; the Kubelka±Munk function, F R1 , was applied. 29 Si MAS NMR measurements were performed at room temperature on a Bruker ASX 300 spectrometer at a resonance frequency of 59.71 MHz. 29 Si MAS NMR spectra were obtained with 30° pulse lengths of 1.75 ls, 180 s recycle delay and chemical shifts were determined relative to tetramethylsilane, Si(CH3 )4 . Two series of materials were synthesized either by route I using SiCl4 or by route II with TEOS as the silicon sources. They are respectively designated as I-[x]UL-TS1[y] and II-[x]UL-TS1[y], where x and y are the crystallization time in days and percentage Ti/Si, atomic ratio Ti/Si in the gel which is essentially the same as the atomic ratio in the ®nal products. 3.1. Nitrogen adsorption Figs. 1 and 2 show nitrogen adsorption/desorption isotherms from the calcined samples after ®ve days of crystallization at 120°C, I-[5]ULTS1[1.5] and II-[5]UL-TS1[1.5]. The isotherms exhibit a typical type IV, as de®ned by IUPAC [18]. At low relative P =P0 pressure, a steep rise in uptake, followed by a ¯at curve, corresponds to ®lling of micropores with nitrogen. A sharp in¯ection at higher pressures (e.g. in P =P0 range from 0.7 to 0.9) is characteristic of capillary condensation. The P =P0 position of the in¯ection point is clearly related to a diameter in the mesopore range and the sharpness of these steps indicates the uniformity of the pore size distribution. All calcined materials give typical type IV adsorption/ desorption isotherms with a H1 hysteresis loop and Fig. 1. Adsorption and desorption isotherm of nitrogen at 77 K on the calcined sample (prepared from SiCl4 in ethanol) after 5 days of crystallization, I-[5]UL-TS1[1.5]. The insert shows the BJH pore radius distribution calculated from the desorption branch of the isotherm. 438 D. Trong On et al. / Microporous and Mesoporous Materials 44±45 (2001) 435±444 modi®ed to obtain more accurate pore size [14± 16]. Because we are principally interested in changes in the pore size distribution, the BJH value can be used for this purpose. Average BJH values of the pore radius are given in Table 1. The pore size distribution is more clearly shown in Fig. 3. A signi®cant increase in the pore diameter and a broader pore size distribution were observed, as a function of crystallization time. This indicates some modi®cation of the tubular channels of these materials during crystallization. The total speci®c surface area SBET of both series of samples is reported in Table 1. As the crystallization time is increased, SBET varies from 820 to 580 m2 /g for I-[x]UL-TS1[1.5] and from 790 to 520 m2 /g for II-[x]UL-TS1[1.5]. The mesopore surface area SBJH of the same materials varies from 645 to 180 m2 /g and 710 to 145 m2 /g respectively. Simultaneously, the micropore volume increases from 0.045 to 0.159 cm3 /g and from 0.025 to 0.149 cm3 /g for the same series of samples. The mesopore volume and radius are reported on Table 1. Fig. 2. Adsorption and desorption isotherm of nitrogen at 77 K on the calcined sample (prepared from TEOS in strong acidic media) after 5 days of crystallization, II-[5]UL-TS1[1.5]. The insert shows the BJH pore radius distribution calculated from the desorption branch of the isotherm. steep rises at low relative P =P0 pressure indicating the presence of both mesopores and micropores in UL-TS-1, even in the calcined [0]UL-TS-1 sample. With increasing crystallization time, the UL-TS-1 materials give isotherms with similar in¯ection but with reduced sharpness and a shift toward higher P =P0 values over a larger P =P0 range (not shown). The BJH pore radius distribution can be calculated from the Kelvin equation and has been widely used for mesoporous materials. Recent works suggest that the Kelvin equation should be 3.2. X-ray diraction Small-angle XRD of UL-TS-1 were not systematically obtained since low enough angle data cannot be collected with our XRD instrument. However, reliable information about the eect of Table 1 Physico-chemical properties of the UL-TS1 materials Materials Crystallization time (days) SBET (m2 /g) SBJH (m2 /g) Micropore volume (cm3 /g) Mesopore volume (cm3 /g) Pore radius (nm) Crystallinity (%) I-[0]UL-TS1[0.5] I-[5]UL-TS1[0.5] 0 5 760 620 680 450 0.038 0.095 1.62 1.72 4.2 9.6 ± 18 I-[0]UL-TS1[1.5] I-[3]UL-TS1[1.5] I-[5]UL-TS1[1.5] I-[8]UL-TS1[1.5] I-[10]UL-TS1[1.5] 0 3 5 8 10 820 710 680 655 580 645 495 405 310 180 0.045 0.082 0.123 0.145 0.159 1.45 1.55 1.75 1.95 1.65 4.4 6.3 9.2 11.2 13.2 ± ± 12 45 65 II-[0]UL-TS1[1.5] II-[5]UL-TS1[1.5] II-[8]UL-T 1[1.5] II-[10]UL-TS1[1.5] 0 5 8 10 790 730 705 520 710 440 380 145 0.025 0.103 0.103 0.149 1.18 1.40 1.36 0.85 3.3 4.8 6.2 6.4 ± 18 54 80 I-[x]UL-T 1[y] where I: route I for the synthesis of precursor materials; x and y: crystallization time in days and percentage of Ti/Si, respectively; II: route II for the synthesis of precursor materials. D. Trong On et al. / Microporous and Mesoporous Materials 44±45 (2001) 435±444 439 Fig. 3. (A) BJH pore radius distribution curves for the I-UL-TS1[1.5] sample at various times of crystallization: (a) 3 days, (b) 5 days and (c) 10 days and (B) BJH pore radius distribution curves for the II-UL-TS1[1.5] sample at various times of crystallization: (a) 0 days, (b) 5 days and (c) 10 days. crystallization conditions on the mesopore structure of UL-TS1 has been obtained from nitrogen adsorption experiments and from TEM images. The crystalline phase in UL-TS-1 upon crystallization was however characterized by wide-angle XRD diractograms, as shown in Fig. 4A and 4B for the samples I-UL-TS1[1.5] and II-UL-TS1[1.5], respectively. The mesoporous precursor with amorphous walls (only the broad feature of amorphous phase appears, Fig. 4A(a) and 4B(a)) provides a starting material from which nanocrystalline domains can nucleate within the walls. The XRD diractograms of the calcined ULTS1[1.5] samples in Fig. 4A(b) and 4B(b) show broad peaks, which match those of ZSM5. These peaks grow in intensity as the crystallization time Fig. 4. (A) XRD patterns of the calcined I-UL-TS1[1.5] sample (prepared from SiCl4 in ethanol) after various times of crystallization: (a) 0 days, (b) 8 days and (c) 10 days and (B) XRD patterns of the calcined II-UL-TS1[1.5] sample (prepared from TEOS in strong acidic media) after various times of crystallization: (a) 0 days, (b) 8 days and (c) 10 days. 440 D. Trong On et al. / Microporous and Mesoporous Materials 44±45 (2001) 435±444 is increased (Fig. 4A(c) and 4B(c)). The relative increase in the intensity of the characteristic triplet in the 2h range 21.5±25.5° are shown in Table 1. Considering TS-1 as 100% crystalline [17], 80% crystallinity has reached after 10 days of crystallization at 120°C following synthesis route II. The XRD spectra observed after dierent times of crystallization are quite similar for both series of IUL-TS1[1.5] and II-UL-TS1[1.5] prepared by the two dierent routes. These data indicate that the initially amorphous walls of the two mesoporous materials are progressively transformed into crystalline nanoparticles. 3.3. Transmission electron microscopy The pore structure of mesoporous materials is directly visible by transmission electron microscopy. The mesoporous precursor prepared from SiCl4 (route I) appears to be of a uniform pore size with a highly disordered pore structure. This is reminiscent of MSU-1 and KIT-1 mesoporous materials [19,20], which have wormhole-like pore frameworks (Fig. 5A). In contrast, a well-ordered pore structure (Fig. 5B) was observed for the precursor sample prepared from TEOS (route II). Fig. 6 shows the TEM images of the samples after 10 days of crystallization, I-[10]UL-TS1[1.5] and II-[10]UL-TS1[1.5]. Fig. 6A shows that after crystallization in the presence of TPAOH, the mesopores of the MSU type precursor (Fig. 5A) retain their size and morphology. The wormhole pore lattice is however still present and microdomains of the order of 10 nm are observed. It is interesting to note that the size of MFI microdomains calculated using the Scherrer formula from the line broadening in the XRD spectrum of this sample is 20 nm, which is consistent with these observations. The speci®c surface calculated for an average TS-1 particle diameter of 20 nm is 200 m2 /g which matches the SBJH value calculated from BET data (Table 1). From Fig. 6B it is seen that the hexagonal structure of the precursor SBA phase (Fig. 5B) is transformed after the crystallization step. The diameter of the regularly arranged pores is signi®cantly enlarged from 5 to 10 nm Fig. 5. TEM images of the calcined mesoporous titania±silica precursor Ti/Si 1:5% (A) prepared from SiCl4 (route I) and (B) from TEOS (route II). D. Trong On et al. / Microporous and Mesoporous Materials 44±45 (2001) 435±444 441 Fig. 6. TEM images of the calcined samples after 10 days of crystallization in the presence of TPAOH, (A) I-[10]UL-TS1[1.5] and (B) II-[10]UL-TS1[1.5]. which matches the measured BJH pore diameter of 6.6 and 12.8 nm, respectively (see Table 1). Fig. 6B also shows nanoparticles of TS-1 having grown to 10 nm size and being slightly agglomerated. The pore walls themselves show a discontinuous structure compared to the precursor suggesting that nucleation of TS-1 begins in these walls. tetrahedral coordination. No band at 330 nm characteristic of octahedral extra-framework titanium was observed [21,22]. This suggests that all titanium is essentially incorporated in the UL-TS1 framework. 3.4. UV±visible diuse re¯ectance spectroscopy Fig. 8 shows the FTIR spectra of a series of II[x]UL-TS1[1.5] samples with various times of crystallization. The pure SBA silica sample exhibits spectroscopic features similar to those of amorphous mesoporous silica, a broad bands at 985 cm 1 assigned to silanol groups on the wall surface is present (Fig. 8a). However, for the II[0]UL-TS1[1.5] sample, a band at 965 cm 1 which is characteristic of framework titanium is shown and no band at 550 cm 1 was observed. The band at 985 cm 1 disappears progressively, while the bands at 550 and 965 cm 1 develop with increasing crystallization time. The corresponding FTIR spectra for the series I-[x]UL-TS1[1.5] are similar UV±visible spectroscopy has been extensively used to characterize the nature and coordination of titanium ions in titanium substituted molecular sieves. The ultraviolet absorption wavelength of titanium is sensitive to its coordination and to TiO2 particle size. Fig. 7 shows UV±visible spectra of two series of UL-TS1[1.5] samples prepared by route I and route II, with dierent crystallization times. Only a single intense large band at 230 nm was observed with all samples. This band was attributed to ligand-to-metal charge transfer associated with isolated Ti4 framework sites in 3.5. FTIR 442 D. Trong On et al. / Microporous and Mesoporous Materials 44±45 (2001) 435±444 Fig. 7. (A) Diuse re¯ectance UV±Visible spectra of the calcined samples prepared from SiCl4 after various times of crystallization: (a) 0 days, (b) 5 days and (c) 10 days and (B) Diuse re¯ectance UV±Visible spectra of the calcined samples prepared from TEOS after various times of crystallization: (a) 0 days, (b) 5 days and (c) 10 days. to those in Fig. 8 and they are not reported here for sake of brevity. Several researchers have assigned the 550 cm 1 band to the asymmetric stretching mode of the ®ve-membered ring present in ZSM-5 which should therefore be an indication of the presence of the MFI structure of TS-1 [23,24]. Splitting of this lattice-sensitive band into a doublet has been observed in nanophase silicalite [25]. The FTIR spectra of the samples in Fig. 8 show the doublet band at 561=547 cm 1 and the band at 965 cm 1 , which are characteristic of nanocrystals and titanium framework, respectively [26]. 3.6. 29 Si MAS NMR Fig. 9 shows the 29 Si MAS NMR spectra of the amorphous mesoporous Ti-material, I-[0]ULTS1[1.5] and of the sample obtained after 10 days of crystallization, I-[10]UL-TS1[1.5]. The mesoporous titania±silica exhibits a 29 Si MAS NMR spectrum typical of amorphous materials; two main resonances at 114 and 104 ppm, and a very weak peak at 98 ppm correspond to Si(OSi)4 (Q4 ), Si(OSi)3 (Q3 ) and Si(OSi)2 (Q2 ) silicate species, respectively. The ratio of the relative peak areas of the deconvoluted peaks, Q4 /Q3 , was 1.8. This ratio was comparable with other calcined amorphous mesoporous silicas [9]. Upon crystallization for 10 days in the presence of the TPA structure-directing agent, the 29 Si MAS NMR spectrum showed the main resonance (Q4 ) at 114 ppm along with the only weak resonance (Q3 ) at 104 ppm from surface hydroxyl groups and the resonance (Q2 ) at 98 ppm had disappeared. The 29 Si MAS NMR spectra of series II-[x]ULTS1[1.5] show the same trends and are therefore not reported here. The increase in the intensity of the Q4 resonance and concomitant decrease in the intensity of the Q3 resonance re¯ect the crystallization process and the transformation of the hydrophilic surface into a hydrophobic one. 4. Discussion The original aspect of this work consists in using the highly dispersed amorphous material of D. Trong On et al. / Microporous and Mesoporous Materials 44±45 (2001) 435±444 443 Fig. 9. 29 Si MAS-NMR spectra of: (a) the calcined precursor material and (b) the calcined sample after 10 days of crystallization, I-[10]UL-TS1[1.5]. Fig. 8. FTIR spectra of: (a) the calcined SBA silica sample and the II-[x]UL-TS1[1.5] sample after various times of crystallization, (b) 0 days, (c) 5 days, (d) 8 days and (e) 10 days. a mesoporous molecular sieve as a precursor phase to generate unusual mesostructured zeolitic materials (UL-zeolites) by secondary crystallization. The controlled size of the pore walls is taken advantage of, in controlling the crystal size of the zeolite product. In this process, zeolite nanoparticles are grown from the mesopore walls and at the same time the end product retains some of the mesopore surface of the precursor. As a consequence a rather high mesoporous surface is constituted of the zeolite particles so that this zeolite surface is accessible to large molecules. It is thus expected that UL-TS-1 will allow the typical oxidation reactions catalyzed by TS-1 but for large molecules. Actually, such eects are also expected with all UL-zeolites which should allow to extend catalysis to large molecules, not converted in usual zeolites due to spatial restrictions. Another important structural feature of UL-TS-1 is the small size of the TS-1 nanoparticles which limits the internal diusion path length within the zeolite microporous network. These characteristics of UL-TS-1 are also of interest in both catalysis and adsorption/desorption of small molecules which are expected to be faster than in usual TS-1. The data reported in this work indicate that the pore and wall geometry are strongly aected by the secondary crystallization process. As shown in both Table 1 and Fig. 10, the mesopore volume and pore radius increase with crystallinity until 35%. It is believed that in these conditions, the pore walls shrink due to the change in density associated with the formation of the crystalline silicalite phase. At higher crystallinity, the mesopore volume begins to decrease even though the mesopore size is little aected. This corresponds to the migration of the material constituting the walls which contributes to the extra-walls growth of silicalite nanoparticles (see Fig. 6B). This process results in an important damage to the initial regularity of the mesopore network but a signi®cant fraction of the initial mesopore surface is preserved in the end product. 444 D. Trong On et al. / Microporous and Mesoporous Materials 44±45 (2001) 435±444 References Fig. 10. Evolution of the mesopore volume and average radius as a function of the percentage of crystallinity: (d) I-[x]ULTS1[1.5] and ( ) II-[x]UL-TS1[1.5]. 5. Conclusions Meso-structured titanium±silicalite materials, UL-TS-1, were synthesized by a secondary templated crystallization of zeolites starting from the amorphous titanium containing mesoporous molecular sieves. 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