LEAD ZIRCONATE TITANATE (PZT) 95/5 DOPING WITH NIOBIUM. By Anuja A. Hadke (141811002) Guide Prof. Appasaheb P .Pacharne Department of Metallurgy and Material Science, College of Engineering Pune 411005 Introduction to PZT. Lead zirconate titanate (PZT) is the most common piezoelectric ceramic and exhibits excellent electro mechanical properties. Lead zirconate titanate (PZT) is a solid solution of PbTiO3 and PbZrO3 with chemical formula Pb(Zrx Ti1- x)O3. PZT crystallizes in perovskite configuration. Various applications have been devised using their electro mechanical transducer ability, including communication circuit components, ultrasonic transducers, sensors, and actuators. PZT ceramics are almost always used with a dopant, a modifier to improve and optimize their basic properties for specific applications. PZT thin films have been extensively studied owing to their excellent dielectric, ferroelectric and piezoelectric properties, which has made various applications such as random access memory, ferroelectric capacitors and micro-electromechanical systems (MEMS) possible in recent years Phase diagram of PZT PZT is a solid solution of two materials (i) a ferroelectric lead titanate (PbTiO3), and (ii) an anti-ferroelectric lead zirconate (PbZrO3). PZT 95/5 (Zr:Ti ratio of 95:5) A ceramic solid Solution of PbZr0.95 Ti0.05 O3 :1%wt Nb2O5 was obtained by classical sintering of analytically pure PbO, Zr02, Ti02 and Nb2O5 oxides in the adequate proportions In this particular material, the ferroelectric /ant ferroelectric (FE/APE) boundary is quite close to the room temperature/pressure state Characterization of PZT 95/5. This material contains four to five major elements along with dopants and impurities. PZT 95/5 materials exhibit spontaneous polarization, meaning that they possess an electric dipole moment in the absence of an electric field. Material properties include1 high dielectric constant 2 high coupling 3 high charge sensitivity 4 high density 5 high Curie point 6 fine grain structure 7 clean and noise free frequency response Applications PZT is used to make ultrasound transducers both for loudspeakers and microphones and other sensors and actuators, as well as high-value ceramic capacitors and FRAM chips. PZT is also used in the manufacture of ceramic resonators for reference timing in electronic circuitry. Soft PZT is interesting when high coupling and charge sensitivity is important such as ultrasonic non destructive testing and the evaluation of flow measurements and object monitoring actuators for micro and nano positioning, vibration detectors and electroacoustic applications as sound transducers and microphones. The first mass production of PZT thin films started in 1980’s thanks to the computer data storage market. PZT replaced the dielectric layer of D8RAMs, which enabled nonvolatility, that is it retains data in memory without power supply. The application of PZT thin films that followed was Integrated Passive Devices (IPDs). The ferroelectric and piezoelectric properties of perovskite-type titanates are employed in many technological devices such as positive temperature coefficient (PTC) resistors and multilayer capacitors , generators, motors, ultrasonic transductors, actuators, capacitors, or non-volatile memories Dopants used for PZT Basically, three types of additives were generally employed in the compositional modification of PZTs. These include (i) Isovalent dopants a) Similar valence and ionic radii of the replaced ions. b) Lower the Curie point, enhance the permittivity, lower the loss factor, and enhance the aging rate. (ii) Donor dopants – a) Higher valence cations such as La3C, Nd3C etc. b) Acceptor” dopants are of lower valence cations. c) Facilitates easy domain wall motion during poling resulting in “soft” PZT. (iii) Acceptor dopants – a) Induce oxygen vacancy making the domain wall motion difficult, thereby, these are known as “hard” PZTs. Niobium Niobium is a lustrous grey, ductile, paramagnetic metal in group 5 of the periodic table , with an electron configuration in the outermost shells typical for group 5 Although it is thought to have a body-centered cubic crystal structure from absolute zero to its melting point, high-resolution. Niobium becomes a superconductor at cryogenic temperatures. Niobium is slightly less electropositive and more compact than its predecessor in the periodic table It has a lower density than other refractory metals The impact of small Niobium Addition to processing, microstructure and electrical properties of Zr-rich Lead Zirconium Titanate PZT 95/5 The Influence of Niobium Content on dielectric responses and The characteristics of Ferroelectric behaviour ,as well as the relative phase stability and the hydrostatic pressure induced ferroelectric to anti ferroelectric phase transformation are also reported . Some Results indicates that increasing Niobium concentration in the solid solution enhances the densification, refines the microstructure ,decreases the dielectric constant and spontaneous polarization and stabilizes the ferroelectric phase. Soft PZT ceramics result by doping with Nb5+ and exhibit properties such as square hysteresis loops, low coercive fields, high remnant polarization, high dielectric constants, maximum coupling factors, higher dielectric loss, high mechanical compliance, and reduced aging Manufacturing Processes PZTs were prepared by various processing routes such as 1) Mixed oxide 2) Co-precipitation 3) Sol- gel 4) Spray pyrolysis 5) Hydrothermal synthesis 6) Molten salt synthesis etc. Niobium addition to PZT 95/5 Process1) PbO, Zr2O3, TiO2 and Nb2O5 were balled milled in double distilled water for 2-3 hrs. 2) The filtered powder was then kept in an oven (for 24 hr) at 150ºC for drying. 3) Calcined at 900ºC for 6 hrs. 4) Then these powders were pressed into pellets of diameter 10 mm and thickness 1–2 mm using PVA as binder under a pressure of 2 × 108 N/m2 using a uniaxial hydraulic press. 5) sintered at 1100ºC for 4 hrs. 6) The formation and quality of pellets were checked by X-ray diffraction, Scanning Electron Microscope, RAMAN and Infrared Spectroscopy ,ultrasonic (transducer )measurements, Niobium addition to PZT 95/5 Results of Grain Size Measurement: The average grain size was determined from electron scanning microscope images to be of the order of 10 µm; randomly distributed pure ZrO2 domains have also been observed The pole figures indicated that the samples under study exhibited a microstructure consisting of randomly oriented, equiaxed grains. X-rays diffraction spectra of Nb doped PZr95/5 ceramics at room temperature showed all the lines of PZT 95/5 with no Nb doping") On the basis of these data. we conclude that both antiferroelectric orthorhombic and ferroelectric rhombohedral phases coexist in one ceramic grain at room temperature, presumably due to local fluctuations of composition, spontaneous polarization, temperature and mechanical stress when cooling the samples during preparation This coexistence was identified with diffraction contrast transmission electron microscope imaging. It is also reported that for Ti contents higher than x0.03 in PbZr1-x TixO3the temperature range of ant ferroelectric orthorhombic and ferroelectric rhombohedral phases coexistence broadens rapidly; they observed a relative decrease in the Xrays diffracted intensities assumed to be a measure of the change of the relative contents of the two phases TEM IMAGE RAMAN AND INFRARED SPECIROSCOPY The Raman scattering experiments were carried out on a Spex double monochromator with an Argon ion laser and a photon counting. controller and data acquisition system. The spectra were obtained in the Stokes region of the 5145 A laser line The low temperature spectra were recorded with samples cooled by an Air Product displex cryostat. Spectra recorded at 10K on PZT 95/5 %wt Nb2O5 display peaks of various intensities, with a better resolution than at room temperature. The temperature dependence between 10E and room temperature of Raman back scattered spectra does not exhibit any important modification of the line positions and widths, apart from the usual thermal effect (figure 2). We thus conclude the absence of phase transitions below room temperature. On the contrary, when heating above the room temperature, two diffuse phase transitions toward phases of higher symmetry occur(5J6). manifested by low frequency Raman lines hehaving as soft modes. The higher frequency lines are still present. but broadened under heating up to Tferrepara = 235C the Curie temperature of the first phase transition being TC = 180C. Superimposed spectra of PZT95/S:IXwtNb& at room temperature, obtained under non polarized light. as well as in the HH and HV polarization configurations. do not show any noticeable selection of modes. in accord with the isotropy of the samples, established by our texture measurements. XRD patterns XRD patterns of (a) undoped, (b) 1% Nb-doped, (c) 2% Nb-doped, (d) 3% Nb-doped, (e) 4% Nb-doped and (f) 5% Nb-doped PZT thin films. (1) The orientation and microstructures shows the XRD patterns of undoped and Nb doped PZT thin films with different Nb doping concentration. It can be noted that all films are completely crystallized in polycrystalline perovskite and scarcely any pyrochlore phase is observed. The crystal structure of the PNZT thin films is closely related with the doping concentration. When the concentration of Nb dopant is below 5%, the PNZT films exhibit combined orientations of the (100), (110) and (111) directions, in which the (100) orientation is the dominant growth SEM IMAGES The surface SEM images of (a) undoped, (b) 4% Nb-doped PZT thin films. The surface and cross-section SEM images of PNZTthin films with different Nb doping concentration are shown When the doping concentration is less than 5%, all the films reveal no cracks, distinct grain boundaries and dense columnar microstructure As the Nb doping concentration increases to 5%, the PNZT film is presented with an unclear grain boundary, which may be due to the non-dense perovskite structure of the film. In addition, the grain size of 4% Nb-doped PZT film is found to be larger than that of the other films. in Fig. 4(f)). In addition, the grain size of 4% Nb-doped PZT film is found to be larger than that of the other films. The cross-section SEM images of (a) undoped, (b) 1% Nb-doped, (c) 2% Nb-doped, (d) 3% Nb-doped, (e) 4% Nb-doped and (f) 5% Nb-doped PZT thin films DIEELECTRIC CONSTANT The dielectric constant of PNZT thin films with different Nb doping concentration as a function of frequency. shows the dielectric constant of PNZT thin films with different Nb doping concentration as a function of frequency ranging from 0.1 to 100 kHz at room temperature. It can be observed that the dielectric constant of all the films decreases as the frequency increases. At lower frequencies, the higher value of the dielectric constant is due to simultaneous presence of all types of polarizations like electronic, ionic and space charges polarization. But at higher frequencies, some polarizations become ineffective and only electronic polarization works. The prepared PZT and PZTN powders calcined at 850 °C were used for preparation of ceramic discs or pallets . The powders were mixed with 5 wt.% of a water solution containing 10% polyvinyl alcohol (PVA) and pressed into discs with 10 mm in diameter and 1–2 mm in thick-ness in stainless steel dies under uniaxial pressure of 150 MPa. The pressed discs were placed in a covered alumina crucible where atmosphere was controlled by the addition of the pure PZT (52/48) + 10% ZrO2 powders in the crucible without contact with the samples The discs were sintered at 1100, 1150 and 1200 °C for 1–6 h, with 4 h holding at 550 °C to burnout the binder. The initial heating rate was set to be 5 °C/min up to the burn-out temperature and then a heating rate of 10 °C/min was used up to the final sintering temperature. Properties we are going to observe XRD ANALYSIS DIALATOMETRIC RESULTS GRAIN SIZE MEASURMENT SEM ANALYSIS TEM ANALYSIS REFERENCES www.resarchgate.com www.sciencedirect.com Article:The Effect of Acceptor and Donor Doping on Oxygen Vacancy Concentrations in Lead Zirconate Titanate (PZT) Structural and spectroscopic studies of niobium doped PZT 95/5 ceramics-From Ferroelectrics research paper Role of Niobium in development of PZTonlinelibrary.willey.com and researchgate.com Introduction – Research papers from researchgate,sciencedirect Experimental Procedure- – Research papers from researchgate,sciencedirect Chracterization-– Research papers from researchgate,sciencedirect Die Electric Measurement -– Research papers from researchgate,sciencedirect Results and discussion – Research papers from researchgate,sciencedirect Characterization of PZT and PZTN powder – Research papers from researchgate,sciencedirect Questions? THANKYOU