The 20th Microelectronics Workshop Development status of SOI ASIC / FPGA Oct. 30th 2007 Electronic, Mechanical Components and Materials Engineering Group, JAXA H.Shindou Background In 2003, critical EEE parts for space use were selected at the Japan space EEE parts committee in order to develop advanced space systems. Programmable device (FPGA) was selected as one of the first phase items of critical components. We started the feasibility study about FPGA based on 0.15m FD-SOI technology. We also started the development of SEU / SET hardened cell library for SOI ASIC. SEU: Single Event Upset SET: Single Event Transient FD-DOI: Fully depleted Silicon on Insulator FPGA: Field Programmable Gate Array ASIC: Application Specific Integrated Circuit The 20th Microelectronics Workshop @ Tsukuba 1 Why we choose FD-SOI For <0.18m technology, SEEs are main concern for LSIs for space applications. 1 Design Rule (1/2pitch) [m] JAXA has developed LSIs with the latest technology for commercial market. 0.35m, 33MHz 64bitMPU(3.3V) 0.18m, 200MHz 64bitMPU(1.8V) 0.1 0.15m, FDSOI(1.5V) FD-SOI is attractive for space because of its SEE 0.01 1990 1995 2000 2005 2010 2015 2020 hardness as compared with Year bulk technology. Design rule trend and JAXA’s (also suitable for Low power LSI roadmap application.) Now we plan to utilize the FD-SOI as a mainstream technology. SEE: Single Event Effect The 20th Microelectronics Workshop @ Tsukuba 2 PD-SOI vs FD-SOI (Courtesy of OKI, quoted from 19MEWS material) The 20th Microelectronics Workshop @ Tsukuba 3 Oki FD-SOI Device Structure & Process - 0.15um SOI (Production line) LOCOS ⇒ STI Metal 0.52 ⇒ 0.39(1M)/0.48(<2M) BOX 200nm ⇒ 145nm Low Leakage (LL) Ioff<2E-12A/um (Courtesy of OKI, quoted from 19MEWS material) The 20th Microelectronics Workshop @ Tsukuba 4 Development schedule (SOI process) 2007 Apr May Jun Basic Process Development (3 Metal Layers) Finalizing Jul Aug Sep 2008 Oct Nov Dec Jan Feb Mar WLR Process Module Development for 6 Metal Layers WLR: Wafer Level Reliability Evaluation Process Development for 6 Metal Layers Test Element Group Chips #1 (3 Metal Layers) Apr May Jun WLR WP: Wafer Processing WP Test Element Group Chips #2 (3 & 6 Metal Layers) Final SPICE /PDK Evaluation WP Design & Chip production/ Qualification Test ASIC Cell library / Memory generator Design Cell library & evaluation chip Design Memory generator WP - Process development with 6 metal layers is in progress. - Final SPICE/PDK is scheduled to be released at the end of fiscal year. The 20th Microelectronics Workshop @ Tsukuba 5 Target Specification for ASIC / FPGA 0.15μm commercial FD-SOI foundry with patented SEU/SET free primitive circuits. (RHBD techniques used) 1.5V for core and 3.3V for I/Os. SEU/SET free up to LET of 64MeV/(mg/cm2) TID: 1kGy(Si) (100krad(Si)) ASIC & FPGA Joint development with CNES / ATMEL SRAM based re-configurable FPGA. (Based on ATMEL architecture) 700k ASIC gates FPGA RHBD: Radiation Hardened By Design TID: Total Ionizing Dose LET: Liner Energy Transfer The 20th Microelectronics Workshop @ Tsukuba 6 Single Event Transient signal generation CMOS/Bulk Inverter Input output p+ GND n-Well p-Substrate VDD Input “0” VDD - e-h pair generation by an Ion strike to the OFF-state transistor “1” Output SET Signal GND The 20th Microelectronics Workshop @ Tsukuba - Reversed biased junctions collect charge - Voltage transients propagate appreciable distances 7 Advantage of SOI structure CMOS/SOI Inverter GND Input n+ BOX(SiO2) output VDD p+ p-Substrate VDD Input - Sensitive volume for charge collection CMOS/Bulk > CMOS/SOI Output - All the transistors are electrically isolated by dielectric material GND The 20th Microelectronics Workshop @ Tsukuba It is possible to eliminate the SET signal generation by implementing RHBD ! 8 Basic concept of RHBD A Y Redundant Tr Pairs RHBD Inverter (SET free) Error X-Section [m2/bit] 1.0 対策なし(リファレンス) 0.1 Conventional RHBD Inverter 対策あり 10-2 Ar Xe (エラーなし、上限値) Kr 10-3 0 20 40 60 2 LET [MeV/(mg/cm )] 80 The redundant transistor pairs completely prevent the SET pulse generations on the output terminal.This concept can be easily extended for any logic gates and the logic circuits. However the optimization of area, power, speed penalties is an important issue. The 20th Microelectronics Workshop @ Tsukuba 9 TEG evaluation The design and evaluation (Irradiation test) of the Test Element Group are in progress.Test results will be applied to the design of FPGA and Cell library. Irradiation test system (Heavy-ion accelerator at Japan Atomic Energy Agency) The 20th Microelectronics Workshop @ Tsukuba 10 Development schedule (ASIC & FPGA) 2007 Apr May Jun Basic Process Development (3 Metal Layers) Finalizing Jul Aug Sep 2008 Oct Nov Dec Jan Feb Mar WLR Process Module Development for 6 Metal Layers WLR: Wafer Level Reliability Evaluation Process Development for 6 Metal Layers Test Element Group Chips #1 (3 Metal Layers) Apr May Jun WLR WP: Wafer Processing WP Test Element Group Chips #2 (3 & 6 Metal Layers) Final SPICE /PDK Evaluation WP Design & Chip production/ Qualification Test ASIC Cell library / Memory generator Design Cell library & evaluation chip Design Memory generator Test Element Group Chips #1 Configuration bits / Free RAMs for FPGA RAM cells, Shift registers for SET testing The 20th Microelectronics Workshop @ Tsukuba WP Test Element Group Chips #2 Core cells for FPGA 11