Onshore Pipelines and Facilities Case Study: Ultra-long Distance Heated Pipelines Wood Group Kenny has extensive experience long distance heated pipelines and facilities. Experience includes the Cairn Energy Mangala Crude Oil Export Pipeline in India, at the time the longest buried trace heated pipeline in the world. WGK Involvement: The 24” onshore export pipeline runs 664km from Rajasthan to Salaya on the Gujarat coast. A ‘skin effect’ heating system and PUF insulation maintained product above the 63°C wax appearance temperature. WGK undertook concept and FEED engineering and were responsible for the full system design including pipeline route selection, process, heating, power & utility engineering as well as pumping stations, pigging facilities, tankage and SPM loading facility. What We Delivered: TThe Cairn Energy pipeline project was executed by a joint task force from our London and Delhi offices who delivered a technically complex, first-ofa-kind project that is now successfully operational. The experience gained on the Cairn export pipeline system has since been applied on similar projects in Uganda and Kenya, where the export pipelines cover longer distances of 1000km and more. WGK has an established reputation for quality, safety and technical excellence in the oil and gas industry for pipeline and associated facilities design. Our dedicated team of qualified and experienced staff, state of the art front-end technologies and corporate core values fosters continuous improvement and enables us to provide optimised engineering and cost solutions to meet the clients’ needs. Wood Group Kenny (WGK) is an independent, ISO 9001 & 14001 and BS OSHAS 18001 certified provider of engineering and management services to the oil & gas industry, with over 35 years of providing clients with tailored engineering solutions to develop and maintain onshore and offshore energy assets worldwide. Through a global network of offices, our onshore pipelines and facilties capability is equipped to support a full range of services for the upstream, transportation and distribution sectors throughout the project lifecycle. We are involved in all phases of projects from feasibility studies through to detail design, execution and commissioning and ultimately operations and decommissioning. Our core technical expertise include: • Industry leadership in pipeline engineering, routing, GIS and data management; • Integrated, full lifecycle materials, corrosion and integrity management services; • World class expertise in process and flow assurance on single and multiphase system design; • Extensive operations and maintenance, brownfield and greenfield facilities expert support through greater Wood Group organisation. Our Integrated Management System (iMAP) ensures that all our work meets the specified requirements of the Client and HSEQ objectives at a consistent level across the world. Additionally, our clients benefit from our extensive experience in strategic analysis, project planning, techno-economic evaluation, and project management and contracting delivered through our programme and project management function. We provide clients with individual specialists or multidisciplinary programme and project teams with direct access to high-end, niche engineering services. WGK offers an integrated approach to asset design and management. Our focus on technical improvement through our research and development programmes, together with specialist skills in construction and operations has enabled our multi-disciplinary onshore team to help clients successfully deliver numerous projects of various sizes ranging from small studies to multi-billion dollar investments worldwide. We specialize in the complete design of oil, gas, water and slurry onshore pipelines and associated facilities including: • • • • • • Cross-country and urban pipeline engineering Routing through environmentally sensitive and challenging terrain Full system process and flow assurance engineering Full multidisciplinary facilities design Specialist skills such as limit state design using finite element modelling Safety and operability assessments including SIL, QRA, RAM, consequence analysis and other studies • Value engineering services • Procurement, logistics and construction support services Our strength and expertise in onshore systems design is also enhanced through our broad base of shared pipeline industry skills acquired through vast experience in our offshore sector. Our dedication to the training and development of our staff means that we always at the forefront of industry initiatives such as joint industry projects, research and standards and technology developments. Wood Group Kenny solves complex technological challenges across the energy and industrial sectors. We provide solution independent project delivery, engineering and consulting services throughout the asset life cycle. This breadth of services, coupled with over 35 years’ industry experience, enables us to offer fit for purpose solutions for both the routine and highly complex challenges faced by our customers. For a complete list of our offices and contact numbers, please visit our website: www.woodgroupkenny.com/contact-us info@woodgroupkenny.com