Motor protection and control Manual motor starters, contactors and

US Panorama
Motor protection and control
Manual motor starters, contactors
and overload relays
Mini contactors
3-pole contactors, for motor cont
3-pole or 4-pole
AC-3 Rated operational power
IEC (1)
UL/CSA 3-phase motor rating
θ ≤ 60 °C (2), 400 V kW
4
5.5
4
5.5
7.5
11
15
18.5
hp
3
5
5
7.5
10
15
20
20
AC / DC Control supply
Type
—
—
AF09
AF12
AF16
AF26
AF30
AF38
AC Control supply
Type
B6
B7
AF09
AF12
AF16
AF26
AF30
AF38
DC Control supply
Type
BC6
BC7
AF09
AF12
AF16
AF26
AF30
AF38
38
IEC
AC-3 Rated operational current θ ≤ 60 °C (2), 400 V
AC-1 Rated operational current
UL/CSA General use rating
NEMA
480 V
A
9
12
9
12
18
26
32
θ ≤ 40 °C, 690 V
A
16 (400 V)
20 (400 V)
25
28
30
45
50
50
600 V
A
12 (300 V)
16
25
28
30
45
50
50
—
—
00
0
—
1
—
—
NEMA Size
(1) 1000 V IEC ratings available for AF146 ... AF2650 contactors.
(2) θ ≤ 55 °C for mini contactors and AF400 ... AF2650 contactors.
(3) Higher ratings are achieved through the use of LX... terminal extensions. See catalog
1SXU100109C0201 for more information.
Main accessories
Auxiliary contact blocks
Front mounting
CAF6
Side mounting
CA6
CA4-10 (1 x N.O.)
CA4-01 (1 x N.C.)
CAL4-11 (1 x N.O. + 1 x N.C.)
Timers
Electronic
Interlocking units (4)
Mechanical
Connection sets
For reversing contactors
BSM6-30
BER16-4
Surge suppressors
Varistor (AC / DC)
RV-BC6
Built-in surge protection
TEF4-ON
TEF4-OFF
VM4
Mechanical / Electrical
VEM4
BER38-4
RC type (AC)
Transil diode (DC)
RD7
(4) See available reversing contactors VB6, VB7 and VAS09 ... VAS16.
Overload relays
Thermal relays
Class 10
T16 (0.10…16 A)
TF42 (0.10…38 A)
Electronic relays
Class 10E, 20E, 30E
E16DU (0.10…18.9 A)
EF19 (0.10…19 A)
Thermal / magnetic protection
Class 10
MS116 (0.10…32 A)
SCCR up to 30 kA
MS116 (0.10...32 A)
SCCR up to 30 kA
MS132 (0.10…32 A)
MS132 (0.10...32 A)
Magnetic only types
MO132 (0.16...32A)
MO132 (0.16...32 A)
For contactor mounting
BEA7/132
BEA16-4
(Class 10A for TF140, TA200DU)
EF19 (0.10…19 A)
EF45 (9…45 A)
Manual motor starters
SCCR up to 65 kA
Accessories
Motor protection and control | ABB
SCCR up to 65 kA
MS450 (28...50
SCCR up to 65 kA
SCCR up to 65 kA
SCCR up to 65 kA
BEA38-4
otor control and power switching
18.5
18.5
22
30
37
45
55
75
75
90
110
132
160
200
20
30
40
50
60
60
75
100
100
125
150
200
250
300
0
AF38
AF40
AF52
AF65
AF80
AF96
AF116
AF140
AF146
AF190
AF205
AF265
AF305
AF370
0
AF38
AF40
AF52
AF65
AF80
AF96
AF116
AF140
AF146
AF190
AF205
AF265
AF305
AF370
0
AF38
AF40
AF52
AF65
AF80
AF96
AF116
AF140
AF146
AF190
AF205
AF265
AF305
AF370
38
40
53
65
80
96
116
140
146
190
205
265
305
370
50
70
100
105
125
130
160
200
225
275
350
400
500
600
50
60
80
90
105
115
160
200
200
230 (3)
250 (3)
300 (3)
350 (3)
400 (3)
—
2
—
—
3
—
—
4
—
—
—
5
—
—
CAL19
VM96-4
VM19 (for same size contactors)
BER65-4
BER96-4
BER140-4
BER205-4
TF65 (22...67 A)
TF96 (40...96 A)
TF140DU (66...142 A)
TA200DU (66...200 A)
EF65 (25...70 A)
EF96 (36...100 A)
EF146 (54...150 A)
EF205 (63...210 A)
θ ≤ 55 °C
θ ≤ 55 °C
Short-circuit protection devices
MS450 (28...50 A)
Tmax Circuit breakers & OS Fusible disconnect switches.
SCCR up to 65 kA
MS495 (45…100 A)
SCCR up to 65 kA
MO496 (16…100 A)
SCCR up to 65 kA
MO450 (40…50 A)
SCCR up to 65 kA
MO495 (63…100 A)
SCCR up to 65 kA
BER370-4
EF370 (115...380 A)
4-pole
contactors
4-pole
contactors
200
300
200
350
200
350
250
400
250
400
315
500
315
500
400
600
400
600
—
—
—
—
475
800
475
800
560
900
560
900
—
—
—
—
—
—
—
—
AC-1 Rated operational current
θ
IEC
AC-1 Rated operational current
θ ≤ 40 °C, 6
IEC
60
UL/CSA
General
use
rating
600 V
UL/CSA
General use rating
0
AF370
AF400
AF460
AF580
AF750
AF1250
AF1350
AF1650
AF2050
AF2650
AF400
AF460
AF580
AF750
AF1250
AF1350
AF1650
AF2050
AF2650
AC Control supply
AC Control supply
0
AF370
AF400
AF460
AF580
AF750
AF1250
AF1350
AF1650
AF2050
AF2650
AF400
AF460
AF580
AF750
AF1250
AF1350
AF1650
AF2050
AF2650
DC Control supply
DC Control supply
0
AF370
AF400
AF460
AF580
AF750
AF1250
AF1350
AF1650
AF2050
AF2650
AF400
AF460
AF580
AF750
AF1250
AF1350
AF1650
AF2050
AF2650
AC / DC Control supply
AC / DC Control supply
370
600
400
600
400 (3)
3)
550
—
—
400
600
550
—
460
700
650
6
460
700
650
6
580
800
750
—
580
800
750
—
750
1050
900
7
750
—
1050
1260
900
1210
7
—
—
860
1260
1350
1210
1350
—
—
860
1050
1350
1650
1350
1650
—
8
1050
—
1650
2050
1650
2100
8
—
—
—
2050
2650
2100
2700
—
—
—
2650
2700
control
relays
MiniMini
control
relays
—
AC-15 Rated operational current
IEC
AC-15 Rated operational current
400 V
IEC
Pilot duty
UL/CSA
Pilot duty
UL/CSA
CAL18
40
CAL18
VM750H
VM750H
VM750V
VM750V
BEM460-30
BEM460-30
VM1650H
VM1650H
AC Control supply
AC Control supply
DC Control supply
DC Control supply
BEM750-30
BEM750-30
AC / DC Control supply
AC / DC Control supply
R contactors
R contactors
DC Circuit
switching
DC Circuit
switching
DC-1 Rated current up
DC-1 Rated current up to 5000 A
DC-3/DC-5 Rated curr
DC-3/DC-5 Rated current up to
1500 V with poles in se
1500 V with poles in series
E500DU (150…500 A)
E800DU (250…800 A)
E500DU (150…500 A)
E800DU (250…800 A)
E1250DU (375…1250 A)
E1250DU (375…1250 A)
IOR.. 63-..-CC to IOR
IOR.. 63-..-CC to IOR.. 5100-..-
Specific
contactors
Specific
contactors
Capacitor
switching
Capacitor
switching
12.5 to 80 kvar
12.5 to 80 kvar
UA16 to UA110 types
UA16 to UA110 types
UA16..RA to UA110..RA types
UA16..RA to UA110..RA types
4-pole
actors
4-pole contactors
contactors
IEC
ional current
IEC
IEC
Rated
current
θ ≤AC-1
40 °C,
690operational
V A
25
AC-1
Rated
operational
current
AC-1
Rated
operational
current
UL/CSA 600
General
use rating
ratingA
V
25
UL/CSA
General
use
UL/CSA
General use rating
θθ ≤
40 °C,
V A
30690
690
θ≤≤40
40°C,
°C,
690VV AA
600 V
V 30
A
600
A
600 V
A
25
45
25
25
25
45
25
30
55
30
30
30
55
30
45
45
45
45
45
45
55
55
55
55
55
55
AC Control
Control supply
AC
AC Controlsupply
supply
Type
AF09
AF16
Type AF26
AF09
Type
Type AF09
AF09
AF16
AF38
AF16
AF16
AF26
AF26
AF26
AF38
AF38
AF38
DC Control
Control supply
DC
DC Controlsupply
supply
Type
AF09
AF16
Type AF26
AF09
Type
Type AF09
AF09
AF16
AF38
AF16
AF16
AF26
AF26
AF26
AF38
AF38
AF38
AC
/ DC Control
supply Type
AC
AC//DC
DCControl
Controlsupply
supply
AF09
AF16
Type
AF09
Type
AF09
Type AF26
AF09
AF16
AF38
AF16
AF16
AF26
AF26
AF26
AF38
AF38
AF38
Mini
relays
Mini control
control relays
relays
4-pole
4-pole
4-pole
4-pole
AC-15
operational
current
IEC
ational current
400
V Rated
A
3
AC-15
Rated
current
IEC
AC-15
Ratedoperational
operational
current
IEC
Pilot
duty
UL/CSA
A 600
Pilotduty
duty
UL/CSA Pilot
A
AA
400
V
400
400VV
2 2
3 1
3
33
A
AA600
600
600
3
33
A
Q 600
AA600,
600,
600,QQ600
600
3
A 600, Q 600
2
2
2 2
2
2
2 2
4 0
3
1
3 1
1
3
3 1
2 2
444
4-pole
4
0
4 0
0
4
4 0
3 1
2
2
2 2
2
2
2 2
3
1
3 1
1
3
3 1
4 0
AC Control
Control supply
AC
AC Controlsupply
supply
Type
K6-22Z
Type
K6-31Z
Type
Type
K6-22Z K6-40E
K6-22Z
K6-22Z
K6-31Z
K6-31Z
K6-31Z
NF22E
K6-40E
K6-40E
K6-40E
NF31E
NF22E NF40E
NF22E
NF22E
NF31E
NF31E
NF31E
DC
Control supply
DC
DCControl
Controlsupply
supply
Type
KC6-22Z
Type
KC6-31Z
Type
Type
KC6-22Z
KC6-22Z
KC6-22Z KC6-40E
KC6-31Z
KC6-31Z
KC6-31Z
NF22E
KC6-40E
KC6-40E
KC6-40E
NF31E
NF22E
NF22E
NF22E NF40E
NF31E
NF31E
NF31E
—
—
—
—
—
—
—
—
NF22E
—
—
—
NF31E
NF22E
NF22E
NF22E NF40E
NF31E
NF31E
NF31E
AC
/ DC Control
supply Type
AC
AC//DC
DCControl
Controlsupply
supply
Type
Type
Type
s R
R contactors
contactors
DC
Circuit switching
DC
DC Circuit
Circuit switching
switching
AC Circuit switching
—
AC
Circuit switching
AC
AC Circuit
Circuit switching
switching
Special versions
1500 V with poles in series
DC-1
Rated current
up
to 5000 A
DC-1
current
up
AA AC-1 Rated current up to 5000 A
DC-1Rated
RatedRated
current
uptoto5000
5000
DC-3/DC-5
current
up
to 2000
A
DC-3/DC-5
AA Rated power up to 1500 kW
DC-3/DC-5Rated
Ratedcurrent
currentup
uptoto2000
2000AC-3
(1520 A - 440 V)
1500 V
V with
with poles
poles in
in series
series
1500
1500 V with poles in series
AC-1
Rated current
up
to
A
AC-1
up
toto5000
5000
AA
AC-1Rated
Ratedcurrent
currentup
upto
5000kW
AC-3
Rated
power
AC-3
Rated
power
up
toto1500
1500
kW
AC-3
Rated
power
up
1500
kW
(1520
A
440
V)
(1520
(1520AA--440
440V)V)
OR.. 63-..-CC to IOR.. 5100-..-CC
IOR.. 63-..-CC
63-..-CC to IOR.. 5100-..-CC
5100-..-CC
IOR..
IOR.. 63-..-CCtotoIOR..
IOR.. 5100-..-CC IOR.. 63-..-MT to IOR.. 5100-..-MT
IOR.. 63-..-MT
63-..-MT to IOR.. 5100-..-MT
5100-..-MT
IOR..
IOR.. 63-..-MTtotoIOR..
IOR.. 5100-..-MT
DC-1 Rated current up to 5000 A
DC-3/DC-5 Rated current up to 2000 A
Specific
ntactors
Specific contactors
contactors
Capacitor
switching
Capacitor
Capacitor switching
switching
r
10 types
UA110..RA types
DC Circuit switching
12.5
to 80 kvar
12.5
12.5toto80
80kvar
kvar
UA16 to
to UA110
UA110 types
types
UA16
UA16
to
UA110
types types
UA16..RA to
to UA110..RA
UA16..RA
UA16..RA toUA110..RA
UA110..RAtypes
types
100 A, 440 V, DC-1
GA75, GAE75 types
Special
versions
Special
Special versions
versions
AC
/ DC Cou
AC
AC//DC
DCCou
Cou
Slip ring
ring moto
Slip ring motor control: FOR .. contactorsSlip
Slip ringmoto
mot
Field
discharg
Field discharge: AM(F)-CC-JORE contactors
Field
Fielddischarg
dischar
AC
/
DC
Swit
AC / DC Switching (N.C./N.O. main poles):
AC
Swit
AC//DC
DC
Swc
NOR
&
JOR
NOR & JOR contactors
NOR
NOR&&JOR
JORc
Latching cont
cont
Latching contactors for energy saving Latching
Latching
and
safetycon
req
and safety requirements: AMA or AME and
safety
req
and
safety
contactors re
contactors
contactors
contactors
AC / DC Coupling: LOR.. contactors
DC
Circuit switching
DC
DC Circuit
Circuit switching
switching
100
A, 440
V, DC-1
100
100A,
A,440
440V,V,DC-1
DC-1
GA75, GAE75
GAE75 types
types
GA75,
GA75, GAE75 types
275 to 2050 A, 1000 V, DC-1
GAF185 to GAF2050 types
275
to 2050 A,
1000 V,
DC-1
275
275toto2050
2050A,
A,1000
1000V,V,DC-1
DC-1
GAF185 to
to GAF2050
GAF2050 types
types
GAF185
GAF185 to GAF2050 types
Motor p
p
Motor protection and control | ABB Motor
Motor
MacGregor. Keeping turnarounds brief.
Until the AF range was installed, voltage sags were affecting MacGregor's deck cranes.
Conventional contactors welded shut, leading to several stoppages a week. No longer. Known for superior quality and an ability
to operate in the most hostile environments, MacGregor deck cranes enjoy a global reputation for reliability. A small but vital
component, the AF contactor helps maintain this reputation.
To keep things moving, you need Control. Connect to Control.
Explore all our case studies at www.abb.com/connecttocontrol
SSAB
Making certainty
standard
Gamesa
Taming the wind
LKAB
Providing fresh air
ABB | Motor protection and control
ABB sets a new standard in motor
control and power switching
Featuring AF technology as standard, the latest range of
ABB's contactors establishes a new industry benchmark.
The electronically controlled coil offers multiple benefits over
conventional alternatives, and together with ABB's wide
product offering – an optimal configuration, every time.
Access Global Support
The contactor and motor protection range from ABB is compatible with all major national and international standards and
is available worldwide via a global distribution network. One
contactor coil now handles 100 V – 250 V, AC/DC for use in
Europe or Asia as well as North America.
Optimize logistics
With its contactor and motor protection range, ABB has managed to reduce the number of contactor coils to just four. The
total number of product variants has been reduced by up to
90%. This simplifies the customers' logistics and cuts administration costs.
Simplify design
By reducing contactor coil energy consumption by up to 80%,
panels can be built smaller and transformers more compact.
All the features of the AF technology, along with
access to drawings and coordination tables online, simplifies
your design and assembly process.
Secure uptime
Time to prevent stoppages caused by voltage fluctuations.
The AF contactor ensures distinct operation in unstable
networks and signifies a major advance in motor control and
power switching. Voltage sags, dips and surges pose no
threat. The AF contactor secures your uptime.
Motor protection and control | ABB
ABB Inc.
Low Voltage Products
16250 W. Glendale Drive
New Berlin, WI 53151
Technical Support & Customer Service
Phone: 888-385-1221, Option 4
Email: lvps.support@us.abb.com
Web: www.abb.us/lowvoltage
Note
We reserve the right to make technical changes or
modify the contents of this document without prior
notice.
ABB does not accept any responsibility whatsoever
for potential errors or possible lack of information in
this document.
We reserve all rights in this document and in the
subject matter and illustrations contained therein.
Any reproduction, disclosure to third parties or
utilization of its contents – in whole or in parts – is
forbidden without prior written consent of ABB.
Copyright© 2013 ABB - All rights reserved
You can find the address of your local sales
organization on the ABB home page
www.abb.com/connecttocontrol
www.abb.com/lowvoltage
1SXU100110B0201 October 2013
Contact us