Table of Contents What is Power Quality? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 The Healthcare Imaging System Environment: The Importance of Quality Diagnostic Imaging . . . . . . .4 Types of Imaging Systems .............................................................................................................................4 X-Ray Imaging Systems..............................................................................................................................4 Ultrasound Imaging Systems .....................................................................................................................8 Computed Tomography (CT) Imaging Systems ........................................................................................10 Magnetic Resonance Imaging (MRI) Systems .........................................................................................12 Nuclear Imaging Systems.........................................................................................................................14 Why Do Imaging Systems Require Quality Power?.....................................................................................15 Image Artifacts Caused by Poor Power Quality........................................................................................18 Imaging Systems: The Backbone for Diagnostic Services for Healthcare Facilities.....................................19 Power Quality for Support Equipment in Imaging System Suites: An Expanding Concern .......................20 Power Quality for Imaging Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Specifying Power Quality Performance for New Imaging System Installations ..........................................22 Addressing Power Quality at the Installation Planning Stage ..................................................................23 Improving Power Quality for Existing Imaging Systems..............................................................................26 What Are Imaging System Manufacturers Doing about Power Quality? .................................................26 Establishing a Partnership with Imaging System Manufacturers ................................................................31 System Compatibility Testing of Imaging Systems ......................................................................................32 The PQ Checklist: Planning, Purchasing, Installing, and Maintaining Imaging System Equipment.............33 Planning for Additional Equipment ...........................................................................................................33 Purchasing Additional Equipment .............................................................................................................34 Installing Additional Equipment ................................................................................................................35 Maintaining Equipment ............................................................................................................................35 Identifying Power Quality Problems in Imaging System Suites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Types of Audits ............................................................................................................................................36 Performing an Audit in Your Own Suite ........................................................................................................36 Assembling an Audit Plan.........................................................................................................................36 Preparing for the Audit .............................................................................................................................37 Conducting the Audit................................................................................................................................38 Interpreting the Audit Results ..................................................................................................................40 Is My Imaging System Vulnerable to PQ Problems? Questions for the Facility Engineer, Imaging Department Director, and Imaging System Operators ..................................................................40 PQ Monitoring for Imaging Suites: Answering the Six Basic Questions .....................................................41 Common PQ Problems in Imaging Suites ...................................................................................................42 Grounding .................................................................................................................................................43 Transformers.............................................................................................................................................44 Electrical Connections ..............................................................................................................................47 Meeting the Power Quality Challenges of Imaging System Suites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Power Quality and the National Electrical Code...........................................................................................48 Impacts of Testing Emergency Power Systems on Imaging Systems.........................................................48 Power Conditioning for Imaging Systems....................................................................................................49 Financial Impacts of PQ Problems on Imaging Systems .............................................................................51 2 What is Power Quality? For utilities, customers, and their loads alike, power quality is the concept of powering and grounding electronic equipment in a manner that is suitable to the operation of that equipment. A brief reduction in voltage, as in the case of a voltage sag at the service entrance of a hospital that reaches a branch circuit powering a diagnostic imaging system (DIS), does not constitute a power quality problem for a healthcare provider. An imaging system may or may not react to a sag. If the performance of the system is affected by the sag in any way to interrupt the imaging process, or introduce artifacts into the images, then a power quality problem occurred. The impact of a sag upon an imaging process may not be obvious at first, even if the imaging process continued during the sag. Electrical disturbances such as sags and surges can affect the bottom-line performance of either the imaging system manufacturer, the healthcare provider, or the underwriter. Power quality problems are caused by the effects of electrical disturbances combined with unfavorable equipment immunity to disturbances. Disturbances that alter imaging system performance can originate inside or outside a healthcare facility, or inside or outside an imaging suite or department. Facility power and ground circuits that have no errors and meet state and local codes can provide very suitable paths for disturbances to reach imaging systems. Wiring and grounding errors do not have to be present for imaging system power quality problems to occur. Common wiring and grounding errors only intensify electrical disturbances making them more damaging to imaging system components. In power quality, the voltage supplied to medical equipment includes three properties: amplitude, frequency, and waveform. The electrical disturbances occur whenever any or all of these properties vary from normal. Imaging systems may be susceptible to changes in amplitude, frequency, and waveform. Amplitude. Although the amplitude of the voltage at the point of use (i.e., the facility electrical system-to-imaging system interface) depends upon 3 Imaging systems have grown to be very critical to patient care the requirements of the equipment, voltage should remain constant. To operate reliably, some imaging systems require less than a five-percent variation in voltage amplitude. A minor decrease in voltage usually does not damage imaging equipment but may cause equipment to lock up and data to be scrambled or lost. An increase in voltage, especially if combined with transients, may destroy electronic components (e.g., power supplies and amplifiers) and cause equipment to malfunction. Frequency. Although utility-supplied electricity rarely deviates from 60 hertz, transferring from utility power to emergency-generator power may cause a brief shift in frequency or slow drift as the generator operates. However, frequency variations are more likely to disturb imaging equipment than lowpowered medical equipment. Waveform. The waveform of equipment voltage and current should be as sinusoidal as possible. For example, non-sinusoidal voltages can cause data to be lost in medical imaging systems and other medical equipment that depend upon data processing and storage. Non-sinusoidal voltages can also cause biomedical equipment such as ventilators to malfunction, imaging systems to malfunction, and lights in operating rooms to flicker. Additionally, current drawn by typical healthcare equipment may be distorted, producing harmonic currents, which entails other power quality problems such as the overheating of neutral conductors and transformers, possibly leading to widespread equipment failures and even a risk of fire. The Healthcare Imaging System Environment: The Importance of Quality Diagnostic Imaging Imaging systems have grown to be very critical to patient care as they provide investigative and diagnostic devices for healthcare professionals. Almost all healthcare facilities have an imaging system in most available modalities. The complex nature of imaging systems requires that quality power be provided to their power distribution units (A PDU in an imaging system interfaces the system to facility power and distributes power to other subsystems in the imaging system). Imaging systems are becoming more complex and powerful in the amount of detailed data they gather from the patient. These increasing complexities warrant the need for continued compatibility engineering studies of imaging systems and improvements in power quality to imaging suites. Types of Imaging Systems The various types of imaging systems used in the healthcare industry are referred to as modalities. Among the diagnostic imaging systems in use today, X-ray and ultrasound were among the first modalities used in healthcare facilities. Computed tomography (CT), magnetic resonance imaging (MRI), nuclear imaging, and positron emission tomography (PET), are four other common modalities of imaging technologies in use today. X-Ray Imaging Systems X-ray imaging systems produce X-ray images of an object. In the healthcare industry, the object is usually the part of the body under investigation. Traditionally, X-ray images are stored on a special film for viewing later by medical staff. Many of today’s newer sophisticated X-ray machines can place the images 4 in digital memory for viewing on video monitors or sending patient data to other departments in a hospital or to another healthcare facility. X-ray equipment is a type of medical equipment that requires a significant amount of power, takes up a significant amount of space, and includes many subsystems to operate. An X-ray machine may be portable or a permanent installation. X-rays that are used in medical radiography are generated and produced by electronic equipment that requires many different internally generated levels of AC and DC voltages. The simplified block diagram shown here depicts the major components of an X-ray system. provided at 120, 208, 220, or up to 277 volts into a waveform more suitable for the operation of the high-voltage X-ray generator. It also provides other forms of power for the Xray tube and other components of the X-ray system. The high-voltage generator converts electrical energy that the X-ray tube requires to produce the X-ray beam. This is accomplished by imposing high voltage between the negative cathode and the positive anode of the tube. Whenever electrons are products of the negatively charged cathode and accel- The heart of any X-ray is the high-voltage generator and the X-ray tube. erated toward the anode, they strike the positively charged target area of the anode, and produce X-rays. Most of the energy used in the production of X-rays is converted into heat in the target. A small fraction is typically converted into X-radiation. Typical Block Diagram of an X-Ray Machine An X-ray machine uses an X-ray tube that requires a controllable high DC voltage. Other components of the X-ray machine may include a patient-positioning system, a system to position the X-ray source, and a filmhandling system. Portable X-ray machines include a set of batteries with an internal battery charger to allow the machine to be operated in remote locations. The purpose of an X-ray machine is to convert electrical energy into X-ray (X-radiation) energy as specified by the X-ray technician, and to direct the X-rays toward the area of interest within the patient. The power supply converts the electrical energy provided by the healthcare facility electrical system into high-voltage power, which the X-ray generator requires to operate the X-ray tube. The power supply converts AC electrical power The heart of any X-ray is the high-voltage generator and the X-ray tube. The X-ray machine requires many power electronic components and systems. Before some examples of X-ray machines are discussed, some additional information about generators and tubes is necessary. The purpose of the X-ray generator is to provide a controlled amount of power to the X-ray tube that is required to produce X-rays, and to supply power to auxiliary components of the X-ray system. Without controlled power, X-radiation cannot be controlled. Although a standard AC receptacle may provide sufficient power for some X-ray applications, such as mobile radiography, dental and podiatry radiography, and some mammography, this power must be reshaped and precisely controlled for use in X-ray machines. With the exception of portable generators, most X-ray generators are hard-wired directly into the healthcare facility electrical system, using 208 volts or higher, and most require a three-phase voltage supply. This voltage is used to produce the thousands of volts that must be applied to operate the X-ray tube. The ideal type of voltage to be applied to the 5 X-ray tube is a constant (zero ripple), or DC voltage. The high-voltage generator is used to generate this voltage. The two principal components in a basic generator are the transformer and the rectifier. An auto-transformer is used in the first stage to change the voltage that is applied to a step-up transformer in the second stage by a factor that is variable. The second principal component of an X-ray generator is the power rectifier that is used to rectify the stepped up high voltage. made possible with advancements in power electronics are employed in modern X-ray machines to bring about this improvement. A voltage sag or momentary interruption in the AC input to the X-ray machine may impact the operation of the high-voltage generator. If the disturbance occurred in the positive half of the applied high-voltage, then the production of the X-rays would be more severely impacted. The X-ray tube acts as a rectifier, because it allows current to flow only when the cathode is negative and the anode is positive. In some X-ray machines, during the first half-cycle of the stepped up high voltage, the cathode is negative with respect to the anode; this allows current to flow and X-rays to be produced. During the second half cycle, the cathode is positive and the anode is negative; therefore, no current flows through the tube and no X-rays are produced. This type of rectification circuit is called a self-rectified Xray circuit. The illustration below shows this circuit. Full-Wave Rectifier X-Ray Circuit Self-Rectified X-Ray Circuit While this scenario demonstrates a simple (and inexpensive) method of producing Xrays, it is clearly inefficient because half of the electrical power is not used. If the voltage applied to the X-ray tube were a constant voltage, with the cathode always negative and the anode always positive, the efficiency of X-ray production would be greatly improved. Specialized power rectifier circuits 6 In the next level of sophistication in X-ray generator circuits, a high-voltage full-wave rectifier is inserted between the secondary of the high-voltage step-up transformer and the X-ray tube. The illustration above shows the full-wave rectifier X-ray circuit. In this circuit diagram, electrons can only flow in one direction through the rectifier as in a conventional full-wave rectifier. The use of this rectifier circuit allows X-rays to be produced during both half-cycles of the sinusoidal voltage that is input to the transformer. Because current flows and X-rays are produced during both half-cycles, the efficiency of the system is substantially improved. While the full-wave circuit provides a substantial improvement in efficiency by using both halves of the AC power cycle, the resulting waveform is not at all close to the constant voltage that is optimal for the operation of the X-ray tube. The full-wave rectifier circuit has 100 percent ripple. A disturbance that reduces the input voltage here would have a greater impact on the circuit than on the self-rectified circuit. of phase with each other. The resulting threephase, twelve-pulse waveform has only about 3 percent ripple, and is extremely close to the desired constant voltage. The illustration (bottom left) shows the types of waveforms, their respective ripple factors, and the kilovolt peak (kVp) waveform applied to the Xray tube. The next improvement in X-ray generator waveforms uses three-phase AC power. In principle, three full-wave rectified circuits Nearly all diagnostic X-ray generators manufactured prior to 1980 used the 60 Hz frequency from the healthcare facility electrical system to produce the kilovolt peak (kVp) waveform applied to the X-ray tube. For sin- are connected to three-phase AC power, with the output of all circuits going to the X-ray tube. The result is a waveform with six-pulses per cycle (two for each half of the three phas- gle-phase X-ray equipment, the kVp waveform varies as the 60 Hz frequency. For threephase X-ray equipment, the kVp waveform varies at a frequency that is a combination of es) and about 13 percent ripple. three or more 60 Hz lines, separated from The use of advanced power electronics systems in X-ray systems can increase their susceptibility to electrical disturbances each other by slight delays. The result is a A further enhancement of this design uses two sets of three-phase circuits, slightly out smoother kVp waveform. The use of even higher frequencies to generate a very smooth kVp waveform would allow the X-ray tube to operate at near optimal performance. Advancements in power electronics have enabled X-ray equipment manufacturers to use higher frequencies to generate these waveforms. High frequencies are generated by an electronic oscillator, which are then applied to a power converter. The use of advanced power electronics systems in X-ray systems can increase their susceptibility to electrical disturbances; thus the need for compatibility testing to determine where immunity improvements are necessary. With this type of X-ray rectification circuit, manufacturers are able to build high-frequency generators that are much smaller and more cost-effective than single-phase or three-phase generators and achieve tighter regulation of the kVp waveform and the milliamp tube current by the addition of closedloop, electronic feedback circuits. Stability of closed-loop feedback circuits are mandatory during an electrical disturbance upon the input of an X-ray machine. Types of Waveforms and Ripple Factors for X-Ray Systems 7 The frequencies used in high-frequency Xray generators are in the range of 3 kHz to as high as 100 kHz. The efficiency of transformers at these frequencies is much greater than at 60 Hz. An important result is that the high-tension transformer need not be as large as a conventional single- or three-phase transformer. Regulation of the kVp waveform and tube current in high-frequency generators is accomplished by the use of a closedloop feedback circuit. The kVp feedback circuit senses the difference between the tube kVp and the kVp set by the X-ray machine operator. The result is a voltage that is proportional to the difference. This voltage is input to a voltage-controlled oscillator ( VCO). The VCO provides a correction to the original frequency used to generate the kVp and therefore can provide close regulation of the selected kVp. The illustration below shows the simplified schematic of a high-frequency X-ray generator. operating costs associated with X-ray systems that use high-frequency generators, compatibility engineering studies should be carried out to determine their immunity to common electrical disturbances. Ultrasound Imaging Systems When comparing different types of medical equipment, especially those with similar functions, it is important to describe some basics of their operation. Ultrasound equipment is often thought of as imaging equipment. Although this is true, it is classified as diagnostic equipment. Sound is mechanical energy, and thus requires a medium such as a gas, a liquid, or a solid for propagation. In contrast, electromagnetic energy such as that used in magnetic resonance imaging (MRI) systems does not require a medium in which to travel. Another difference is that while the velocity of an electromagnetic wave remains constant when traveling through different media, the velocity of a sound wave varies. Also, sound cannot be transmitted through a vacuum as can electromagnetic energy. Sound becomes more directional in its travel, and the beam narrower, as the frequency increases. The beam may be reflected, refracted or transmit- High-Frequency X-Ray Generator While there are some limitations to this design, high-frequency generators are generally smaller, less expensive, and better regulated than conventional designs. The advancements made in generator design are the result of advancements made in power electronics. As a result, they are becoming increasingly popular in many diagnostic imaging applications. In order to reduce 8 ted when crossing the boundary between two media of different densities, and may be attenuated or absorbed within the media. The penetration of sound waves into a medium becomes less as the frequency increases, which is the opposite behavior of X-rays. Ultrasound techniques work on the principal of sound or pressure waves traveling through a medium, causing the molecules of the medium to vibrate. The molecules are alternately compressed and expanded; thus the motion is transmitted from molecule to molecule across the medium. The ultrasound spectrum begins at 20,000 Hz, where the audio spectrum ends. Diagnostic ultrasound, however, is confined to the range from 50,000 Surgical team discussing images captured using an ultrasound imaging system. Hz to 25 MHz. The velocity at which the wave travels through any medium is dependent upon the compressibility of the medium. Wave velocity and compressibility are inversely proportional by the inverse of the density of the medium. The opposite of compressibility is hardness. Gases have the highest compressibility; liquids are next, followed by solids. While sound waves of many different types may be generated in solids, only longitudinal waves are transmitted through liquids. At any given frequency, the velocity of a sound wave will increase as the wave passes from a gas into a liquid into a solid. The velocity of sound in body tissue is very close to that for water, about 1,540 meters per second. This is not surprising, because the structure of body tissue is primarily liquid. Ultrasound scanners are types of electronic medical equipment that require several separately packaged electric systems to operate. These systems include one or more transducers, a computer mainframe, the cathode ray tube (CRT) display device (which may be integral or separate from the mainframe), a keyboard, a video recording device, an additional display device, and a printer. The transducers are external devices that are used to transmit and receive the ultrasonic waves. Ultrasound scanners may also include circuitry to allow monitoring of electrocardiograph (ECG) signals. Most ultrasound scanners will contain one or more combination power supplies because DC source voltages with low-noise (derived from linear power supplies) are required to power sensitive analog circuits and because DC source voltages with some switching noise (derived from SMPSs) can be used to power digital circuits. A combination power supply consists of a switch-mode power supply and one or more linear power supplies with their AC voltages derived from the same power transformer. To power the mainframe, an original equipment manufacturer (OEM) combination power supply will more than likely be used. To power each transducer, a combination power supply manufactured by the ultrasound scanner manufacturer will more than likely be used. The circuitry in both the mainframe and the transducers usually require several dual DC source voltages and thus each power supply will contain several outputs. If the CRT is internal to the mainframe, an OEM DC-to-DC converter will normally be used to convert a low DC voltage from the mainframe SMPS to a high DC volt- 9 Embedded solutions will help assure that the ultrasound machine remains operative during the disturbance Block Diagram of an Ultrasound System age that can be used to drive the CRT. The block diagram above illustrates an example of an ultrasound system. In this example, the power management system consists of the DC-to-DC buck converters, one boost converter, one low-voltage drop-out (LDO) supply, a DC-to-DC controller, a supply voltage supervisor circuit, and a voltage reference. An electrical disturbance incident upon an ultrasound system will be felt at the AC inputs of each of these power supply systems. The response to a distinct sag, for example, will be different for each supply. Integrating embedded solutions into each supply will help assure that each subsystem in the ultrasound machine remains operative during the disturbance as opposed to installing a whole-system UPS on the AC input. Computed Tomography (CT) Imaging Systems Computed tomography (CT) is a type of X- 10 ray radiographic imaging system that provides digitally-enhanced sectional views of the patient. Tomography is a radiographic technique that selects a level in the body and blurs out structures above and below that plane, leaving a clear image of the selected anatomy. In a CT system, the motion of an Xray tube must be precisely controlled. Electromechanical devices such as servos, positioners, etc., are used to rotate and position the complex X-ray tube in a CT scanner. This is accomplished by moving the x-ray tube in the opposite direction from the imaging device around a stationary fulcrum defining the plane of interest. X-ray tube movements can be linear, curvilinear, circular, elliptical, figure eight, hypocycloidal, or trispiral. CT is a type of tomography in which transverse planes of tissue are swept by a pinpoint radiographic beam and a computerized analysis of the variance in absorption produces a precise reconstructed image of that area. This technique has a greater sensitivity in showing the relationship of struc- tures than conventional radiography (X-ray machines). The reconstruction of the internal structure of an object from its projections is neither new nor novel. Thousands of solid-state Xray detectors measure the X-ray beams from the patient. The data from the detectors is digitized, processed, and analyzed by a large computer system. There were many investigators in the area of image reconstruction of X-ray projections. However, it was not until 1970 that Godfrey Hounsfield, a British engineer working for EMI Limited in England, passing X-rays through the body and detecting them with photographic film. The different tissue and body structure of the body attenuate the X-ray beam differently and thus vary the intensity of the X-radiation as a function of location. These changes in intensity are what the photographic film responds to. The CT scanner, on the other hand, consists of an X-ray tube, X-ray detectors with photomultiplier tubes, A/D converters, computer systems, and a video display as shown in the figure below. Power electronic components and systems produced the first X-ray scanning machine, the EMI brain scanner, which basic power electronic components made possible. For his work in the development of the CT scan- are used throughout the CT scanner. Highrange to very high-range AC-to-DC SMPSs are embedded throughout the scanner to provide power to the computer processor, ner, Hounsfield was awarded the Nobel Prize for Medicine in 1979. It has been said that the data acquisition system (DAS), memory storage devices and management systems, there has been no comparable discovery of and control systems. A high-voltage DC this magnitude in radiology since Roentgen power supply similar to the ones used in discovered X-rays in 1895. modern X-ray systems are used to provide a high voltage to the X-ray tube. A separate high-voltage power supply is used to provide CT Scanning Techniques: power to operate the CRTs used in the CT The Reconstruction Process scanner. If a separate viewing console is An ordinary X-ray system takes pictures by required, an additional SMPS is also used to Simplified CT Scanner Block Diagram 11 Each power supply used in a CT scanner is exposed to electrical disturbances from the healthcare facility power this device. Through the use of power electronics and electromechanical devices, the X-ray tube rotates around the patient to transmit a series of X-ray beams through the patient that are detected by thousands of solid-state X-ray detectors. The detectors measure the attenuation of the fan-shaped Xray beam by structures within the patient. These detectors collect the information from each projection. The information is then digitized and analyzed by a computer to reconstruct cross-sectional CT images. ated with the word nuclear in the late 1970’s. MRI started out as a tomographic imaging technique; that is, it produced a thin-slice image of the human body with NMR signals. MRI has advanced beyond a tomographic imaging technique to a volume imaging technique. This section presents an overview of some of the electrical systems used in a typical MRI system. Each power supply used in a CT scanner to Imaging is the production of a picture, image, or shadow that represents the object being investigated. MRI is a type of radiography using electromagnetic energy. Certain power one or more subsystems is exposed to electrical disturbances from the healthcare facility electrical system. Because each of these power supplies are different designs atomic nuclei with an odd number of neutrons, protons, or both are subjected to a radio frequency pulse, causing them to absorb and release energy. The resulting cur- and have different loadings, they will rent detected by a set of radio frequency coils respond differently to common disturbances passes through a radio frequency receiver such as voltage sags and momentary inter- and is then transformed electronically into ruptions. If their compatibility with the pub- an image. This technique is valuable in pro- lic power system and the healthcare facility’s viding soft-tissue images of the central nerv- electrical environment is acceptable, then ous and musculoskeletal systems. Other MRI each supply should continue operating to some specified ride-through level. The ability techniques allow visualization of the vascular system without the use of contrast agents. of the high-voltage generator to survive such However, agents are available for contrast disturbances is critical to the life of the scan- enhancement. ner. Compatibility engineering studies can be used to determine the response of each supply and its associated system to common disturbances. Magnetic Resonance Imaging (MRI) Systems Magnetic resonance imaging (MRI) is an imaging technique used primarily in the healthcare industry to produce high quality images of the inside of the human body. MRI is based on the principles of nuclear magnetic resonance (NMR), a spectroscopic technique used by scientists to obtain microscopic chemical and physical information about molecules. The technique was called magnetic resonance imaging rather than nuclear magnetic resonance imaging (NMRI) because of the negative connotations associ- 12 Hardware Overview The following illustration depicts a schematic representation of the major systems on a magnetic resonance imager and a few of the major interconnections. This overview briefly states the function of each component. The components of the imager are located in a shielded room that protects the signal generation and detection circuits of the RF coil system. Without a shielded room, electromagnetic noise from inside and outside the hospital environment would corrupt the images and introduce unwanted imaging artifacts. Improper installation of metallic subsystems that come in contact with the shielded room and RF leaks in the shielded room can also produce artifacts. The PDU is the first to see a disturbance and can allow that disturbance to travel to other power supplies within the MRI system. Major Electrical System Components of a Typical MRI System The magnet above and below the total magnet system produces the baseline magnetic field (Bo) for the imaging procedure. Within the magnet system are the gradient coils for producing a gradient in this magnetic field (Bo) in the x, y, and z directions. The power for gradient coils is generated by the gradient power supply and amplifier, which contains a high-range DC-to-DC SMPS that powers electronic circuitry used to generate the current for the gradient coils. The bore of the MRI system, surrounded by the magnet of the MRI system, where the patient rests on a movable table, contains the gradient coils and RF coils. Within the gradient coils is the radio-frequency (RF) coil. The RF coil produces another magnetic field (B1) necessary to rotate the magnetic spins by 90° or 180°. The RF coil also detects the signal from the spins that originate within the body. The RF power for the RF coils is generated by the RF power supply, which contains a very high-range DC-to-DC SMPS that powers the RF power transistors used to switch the RF power to the RF coils. The main power supply for the MRI system is provided via a power distribution unit (PDU), the heart of the MRI system with respect to power management. The PDU provides power to the computer, the magnet power supply, the gradient power supply, the RF power supply, the digitizer, the patient table, and the RF detectors. The PDU is the first to see a disturbance and can allow that disturbance to travel to other power supplies within the MRI system. The patient is positioned within the magnet by a computer controlled patient table that contains a DC stepper drive. The table has a positioning accuracy of 1 mm, for example. The scan room is surrounded by an electromagnetically shielded room, which also confines the RF energy. The shield prevents the high power RF pulses from radiating out through the healthcare facility. It also prevents external radiated emissions, such as various RF signals generated by television and radio station transmitters and radio communications equipment from within the facility, from being detected by the imager. Some scan rooms are also surrounded by a magnetic shield, which prevents the magnetic field from extending too far into the healthcare facility. In newer magnet systems, the magnet shield is an integral part of the magnet system. On the data setup and processing side of the MRI is the heart of the imager, a very large 13 computer system. It controls all of the components on the imager. The RF components under control of the computer are the RF signal generator, which generates the RF signals and the RF pulse programmer. The generator produces a sine wave of the desired RF frequency. The pulse programmer reshapes the RF pulses. The RF amplifier increases the power of the pulses from milliwatts to kilowatts. The computer also controls the gradient pulse programmer, which sets the shape and amplitude of each of the three gradient magnetic fields. The gradient amplifier increases the power of the gradient pulses to a level sufficient to drive the gradient coils. The array processor, located on some imagers, is capable of performing a two- not having any effect on the processes being studied, and (2) The radionuclides being used can penetrate tissue and be detected outside the patient. Thus, the materials can trace processes or “opacify” organs without affecting their function. Radionuclides that exit the patient must be detected to be of use to the medical staff in diagnosing a patient’s condition. Detection is accomplished through the use of a variety of radiation detectors. Imaging systems that employ detectors are called sophisticated imaging devices. Extensive research and development has gone into the development of radiation detectors with the goal of improving the image. dimensional Fourier transform in fractions of Radiation detection is accomplished by a second. The computer off-loads the Fourier employing a transducer and associated electronics as shown in the figure below. Radiation interacts in the transducer, depositing energy by exciting or ionizing transducer atoms. The transducer is physi- transform to this faster device. The operator of the imager gives input to the computer through a control console. An imaging sequence is selected and customized from the console. The operator can see the images on a video display located on the console, can manage the memory storage of the images, or can make hard copies of the images on a film printer. Nuclear Imaging Systems Nuclear medicine can be defined as the practice of making patients radioactive for diagnostic and therapeutic purposes. The radioactivity is injected intravenously, rebreathed, or ingested. It is the internal circulation of radioactive material that distinguishes nuclear medicine from diagnostic radiology and radiation oncology in most of its forms. The radioactivity is detected from outside the body without trauma to the patient. Diagnostic nuclear medicine is successful for two main reasons: (1) It can rely on the use of very small amounts of materials thus usually cally coupled to an electronics stage, where the subtle effect within the transducer is converted into a measurable electronic signal. This signal is processed, analyzed, and counted by the digital computer system which is the main part of the nuclear imaging system. The output from the electronics stage is fed into a display or storage device for interpretation. The types of detectors encountered in nuclear medicine are gas-filled detectors, scintillation detectors, and semiconductor Stages of Radiation Detection 14 Basic Diagram of a Photomultiplier Tube Used in Nuclear Medicine detectors. Each one of these detectors bias and control them. Electrical distur- requires the use of a power supply system to bances incident upon a system may also alter bias the detector electronics such that the radiation may be detected. The power supply also biases the detection stages such that the electronic signal may be produced. calibration settings. Compatibility engineering studies can be used to determine the response of each supply and its associated system to common disturbances. As an illustration of a detector used in scintillation, consider the figure above. This diagram shows a schematic of a photomultiplier tube. Light photons entering the glass entrance window impinge on the photocathode. The result is emission of one electron for approximately every five light photons. The electron produced is accelerated toward a dynode chain. The accelerated electron has sufficient kinetic energy to liberate approximately five additional electrons when it strikes each dynode. The effective electron gain at the collecting anode is 106 to 108. The output of the photomultiplier is a signal with a specific characteristic shape whose amplitude is proportional to the number of photons entering the photomultiplier or the energy deposited in the crystal. In the figure above, the high-voltage power supply biases the tube using a series of resistors. The output at the anode is capacitively coupled to a pre-amplifier where the signal is prepared for processing and analysis. Similar to the other imaging systems, each power supply system in a nuclear imaging system is exposed to the quality of power present within the healthcare facility. Abrupt changes in the input voltage may shorten the life of NMI detectors and the electronic systems used to Diagnostic imaging systems (DISs) are a compilation of many integrated subsystems Why Do Imaging Systems Require Quality Power? Diagnostic imaging systems (DISs) are a compilation of many integrated subsystems each of which is given life through the quality of power from the healthcare facility electrical system. Each subsystem is designed for a specific modality and integrated into overall imaging system designs. Integrating subsystems is necessary in imaging system design because DISs are complex and image processing intensive, and DIS manufacturers can save development, design, and implementation costs by not re-inventing subsystems that already exist. Their complexity and data-intensiveness requires the use of vast amounts of data processing power using many central processing units (CPUs) and memory storage devices (MSDs) among other subsystems. Examples of other subsystems that are critical to DISs include power supplies, amplifiers, and electromechanical devices. Billions of data bits are collected and processed each second to reconstruct highresolution images representative of organs, tissues, cellular structures and other physiological and anatomical parts of the human 15 body. DISs are used several times per hour in a healthcare facility not only probe the body slice by slice to display reconstructed images for physicians, but also to store images in MSDs that are a part of the overall imaging system. Stored images are later used by the physician who ordered the test and other specialists to diagnose a patient’s condition. More commonly now, images are transmitted via patient data networks within a healthcare complex and via the Internet to other geographical areas when they must be read by other physicians. designed, they were used on a limited basis to protect DISs from electrical disturbances. During the design of early DISs, active power factor correction (PFC) techniques did not yet exist, and designers did not use passive techniques to address the highly non-linear line input currents that DISs drew from the electrical systems of healthcare facilities. Similarly, designers used basic energy storage components to achieve minimal filter requirements in basic power supplies. The lack of protection devices, current correction techniques, and optimal energy storage in DISs placed them at high exposure to shutdowns and damage from non-destructive and destructive electrical disturbances. Today, DIS manufacturers recognize that many field failures of early DISs probably occurred because their lack of awareness of power quality, system compatibility engineering, and the types of problems that disturbances could cause to DISs. Advancements in the design, packaging, and application of the devices in each semiconductor category provided designers with semiconductors of higher power, increased switching speeds, and enhanced data storage densities in smaller device package sizes, allowing DISs the ability to drive more power Semiconductor devices play many very important roles in all DISs. Power electronic, small signal, and integrated circuit semiconductor devices are used throughout all DIS subsystems. Early X-ray machines and computed axial tomography (CAT) are among the few electrical/electronic systems that required the use of high power vacuum X-ray tubes to generate X-ray images. All early DISs used more individual subsystems and devices requiring lots of interconnecting cables, equipment cabinets and floor space in healthcare facilities. Although some basic protection devices such as surge protectors were starting to become available for enduse equipment when early DISs were 16 into capturing better images and processing more data in a shorter time frame. Moreover, hybrid semiconductor technologies— technologies that integrated advanced control techniques with low-loss fast power switching devices—allowed equipment designers to generate, control and manage larger amounts of power at higher frequencies. These advances allowed DIS designers to achieve DIS designs with higher imaging and storage performance. This performance is required to meet physicians’ demands for DISs that could reveal more details about the human body with faster image processing times. But, as devices continued to advance, they also continued to generate more heat and require more electrical power to operate as imaging and data processing power increase. Although the sensitivity of early DISs to electrical disturbances was unknown to designers, installers, end-users, and maintainers, high performance DISs, which utilized the most sophisticated semiconductor technologies available, end users suspected that DISs were becoming more sensitive to electrical disturbances as their designs advanced. This increasing sensitivity resulted from the increased use of semiconductor devices combined with complex electronic control subsystems that required higher input power and that were less forgiving of electrical disturbances. This trend occurred until manufacturers of subsystems—namely, power supplies and subsystems that included power supplies on their front end—began to integrate some OEM power supplies as required by international standards. Immunity improvements in some PDUs and power supplies resulted from an increased level of awareness of power quality and system compatibility engineering applied in other industries that required compatible systems such as manufacturing and personal computing. Although some improved levels of immunity to disturbances are included in some power supplies, ridethrough performance (i.e., voltage tolerance envelopes) is not known for DISs as a whole. In other words, DIS manufacturers are not aware of the weakest links in the ability of their systems to ride through common electrical disturbances such as voltage sags and voltage swells. DISs manufacturers are continuously intro- minimal level of immunity to common elec- ducing more advanced features and trical disturbances in their designs. However, improved imaging performance to continue because physicians have been focused on obtaining higher resolution images in shorter meeting the needs of physicians. With time frames to decrease diagnostic time, this trend of improving immunity did not management, system flexibility, and high imaging performance, today’s programmable progress at the same rate as DIS power com- logic devices provide the system on a chip plexity, power requirements, and imaging (SOC) capabilities to drive next generation performance. Similarly, healthcare facility engineers have been focused on trying to provide the utilities (electricity, electromagnetically quiet environments, water, air conditioning, heating, and medical gases) to operate DISs and efficient utilization of space in imaging suites. And, imaging department directors have been focused on managing imaging departments—staffing each DIS with trained personnel, maintaining patient flow, and archiving and providing access to patient imaging data. For these reasons, limited emphasis has been placed on characterizing the immunity of DISs to electrical disturbances and providing quality power to imaging systems. Awareness of weak links in imaging systems will improve their ride-through performance increases in semiconductor density, thermal imaging systems. Although increased integration within DISs equates to higher imaging performance in smaller-sized systems, the immunity of DISs to electrical disturbances is still a concern. The illustration below is an example of a data system used in a modern DIS. Each of these The immunity levels that exist in today’s DIS subsystems exist because of immunity requirements integrated into some PDUs and Example of Complex Data Filtering, Alignment, Buffering, and Imaging Processing in DISs 17 Signal intensity artifacts interfere with the interpretation of the patient’s condition by radiologists and other physicians cards requires a DC power supply capable of providing steady-state DC voltage and pulsed DC current. One supply may be used to power all cards in a system or individual supplies may be used. DC current requirements vary among imaging system modes and among modalities. As processing speeds continue to increase, the power requirements of DC power supplies also increase. Immunity issues will still remain a concern even if power supplies are designed to provide high frequency output currents embedded on individual data cards. investigations and the consideration of comprehensive compatibility testing of imaging systems, imaging system designers, end users, and service technicians believed that most artifacts were caused by non-powerrelated phenomena. Injecting disturbances into the AC power inputs of imaging systems of various modalities may very well reveal that the propensity for disturbances to cause artifacts may be higher than originally expected. The data acquisition card, which filters incoming data, is the most cost-sensitive system card. Usually a diagnostic imaging system will consist of multiple data acquisition cards (in some cases up to 20 cards per sys- discussion on imaging artifacts included here. Signal intensity artifacts inherent in local coil imaging include intensity gradient and local intensity shift artifacts. The latter tem). Once the data is filtered, it is sent to Before examples of power quality-related artifacts with an MR system are shown, some can be minimized but not eliminated with optimal coil design and tuning. Improper the data consolidation card for buffering and coil or patient positioning can produce sub- data alignment. Once the data has been tle or, in some cases, severe signal intensity aligned, it is sent to the image/data process- artifacts, and each is easily corrected. Signal ing card, which is the most algorithm-inten- intensity artifacts and image degradation can sive card in the system because it performs also occur in a perfectly functioning coil if protocols are not optimized. Failure of all the heavy-duty filtering and image reconstruction. Any damage to these cards caused by voltage transients or electromagnetic fields that migrate through the system may cause card damage, image artifacts, lost decoupling mechanisms can produce signal intensity artifacts that will not respond to protocol optimization and will worsen with gradient imaging. Improper coil tuning man- imaging data, or malfunction of the imaging system. Image Artifacts Caused by Poor Power Quality Signal intensity artifacts are often encountered during magnetic resonance (MR) imaging and during the use of other modalities for image construction. Too frequently, these artifacts are severe enough to degrade image quality. Occasionally, they interfere with the interpretation of the patient’s condition by radiologists and other physicians. Prior to carrying out power quality Example of Signal-Intensity Artifact Caused by an Electrical Disturbance Incident upon an MR System during a Thunderstorm 18 Example of Image with Artifact (Left) from Poor Power Quality and without Artifact (Right) ifests as a shading artifact that can mimic other findings. Signal degrading artifacts may be caused by a ferromagnetic foreign body in the imager. Signal intensity artifacts can also result from performing ultrafast imaging with coils that were not designed for this type of imaging or from MR imaging system malfunction. Familiarity with the various causes of signal intensity artifacts is necessary to maintain optimal image quality and are typically required as part of any MR imaging quality assurance program. Optical image quality also involves knowledge of how electrical disturbances create artifacts and how to avoid them. Imaging Systems: The Backbone for Diagnostic Services for Healthcare Facilities The black and white image (previous page) illustrates a signal intensity artifact caused by system malfunction. This is a sagittal T1- Common DISs such as CT and MRI have become indispensable technologies and are used to generate critical patient data at surprisingly increasing speeds. As medical researchers probe further into the body and as DIS manufacturers develop more powerful systems, continual improvements are being made to imaging techniques. Many more weighted brain MR image obtained in a pediatric patient that demonstrates a signal intensity artifact caused by shim coil malfunction that resulted from an electrical disturbance incident upon the AC power input to the MR system during an electrical storm. The color images (above) illustrate an image artifact (left) caused by electrical noise present on the input line of a power distribution unit that delivers power to various parts of an imaging system. When the noise was removed, the artifact was not present in the next series of images. Practicing medicine in today’s society would not be possible without the use of imaging studies. As one might expect, imaging studies are carried out through the use of diagnostic imaging systems (DISs). Without DISs, physicians could not be alerted of a patient’s underlying serious illness. Clinicians would not be able to make an accurate diagnosis in a timely manner critical to a patient’s condition. Physicians would have no way of generating follow-up images to determine if a patient’s treatment is working. Common DISs such as CT and MRI have become indispensable technologies imaging system applications in clinical and research settings are also being developed. In the past ten years, DISs have become an integral part of every healthcare facility. In major healthcare research institutions, it is not uncommon for hundreds of physicians, researchers and support staff to provide mission-critical care, education, research, and prevention in radiology, nuclear medicine, 19 and various types of diagnostic imaging. As many as 500 CT scans and 100 MRI scans may be performed daily in a single healthcare research institution. Poor image quality and the cancellation of studies reduce the efficiency of the healthcare facility and the imaging department Any medical imaging director or technician who has ever been responsible for providing imaging services to a hospital or operating an imaging system has experienced the consequences of imaging system downtime and the effects of this downtime on the hospital’s ability to serve the community. Most healthcare facilities that provide imaging services only have one system for each modality. And, as the demand for imaging services increases and as new applications for imaging are developed, hospitals and imaging centers are having to install additional systems in the widely used modalities. An interruption to the imaging services at a facility will impact the patient flow process whether the inter- main panel that provides power to the imaging system. A wiring or grounding problem may be easily correctable by the facility electrician without reaping havoc on the quality or reliability of power to an imaging system. On the other hand, a wiring or grounding problem may require significant modifications to the facility electrical system which cannot be made in the course of a day or two. Such modifications must be carefully scheduled to prevent interrupting the operation of other critical equipment in the healthcare facility. Temporary branch circuits may even need to be installed to eliminate a power quality problem for an imaging system and provide quality power to the system until a permanent solution can be identified and implemented in a facility while following applicable electrical codes and requirements. ruption is brought about by having to reboot a system just once a day or having a system go down for a few hours or days. If a system cannot remain operational or if a system cannot be restarted, then the systems’ field service engineer from the imaging manufacturer must be called in to resolve the problem. In most instances, a problem that requires a service engineer can be resolved within a 24-hour period. However, depending upon the severity of the problem, there are several instances when a system problem cannot be resolved for several days, and these cases are usually related to power quality. If the service engineer addressing a problem is trained to conduct a power quality audit, then he or she may be able to identify a wiring or grounding problem that may be contributing to the system shutdown. Service engineers are being limited as to how deep they can probe into a facility electrical system. There are risks associated with arc flash hazards when opening up an electrical panel and probing around in the panel. These risks now limit them only to investigating the 20 Power Quality for Support Equipment in Imaging System Suites: An Expanding Concern The need for imaging systems, especially MRI and CT systems, has grown dramatically in healthcare facilities. Although advances in MRI and CT system technologies have occurred in the last several years, the increasing number of applications for MRI and CT studies have spawned a number of related problems. Imaging studies conducted with MRI systems can be lengthy, requiring healthcare professionals to sedate some patients including children and those who cannot tolerate the procedure. Patient movement during a study can result in undesirable image quality. Moreover, patients who are critically ill, immobile or under distress may not be able to undergo a study or may cause image quality to be compromised. Poor image quality and the cancellation of studies reduce the efficiency of the healthcare facility and the imaging department. A patient who undergoes an MRI procedure is under little risk. However, the need to sedate patients for an imaging study may increase the risk of life-threatening adverse events resulting from sedation or the use of anesthesia. If a patient develops a problem or if a condition worsens, the patient may not be able to respond or alert an imaging system operator about the problem, a cardiac distress, or other changes in the patient’s physiological status. A patient requiring an imaging study may also be dependent upon a ventilator, which also requires the use of patient monitoring equipment, thus the need for support equipment in the imaging suite and quality power to operate the equipment. When patients are sedated or when anesthesia is used, cardio-respiratory parameters must be monitored during the imaging study to provide a standard of care equivalent to that provided in the operating room. compatible with the MRI system is brought into the suite and placed near the patient. Monitors that are not an integral part of the imaging system and ventilators must be powered from a 120-volt branch circuit internal to the imaging suite. However, healthcare facility designers and operating engineers, imaging department managers, and system operators may not realize that monitors and ventilators used in imaging suites should also be powered from sources of quality power. Malfunction of support equipment caused by poor power quality in an imaging suite may also pose interruptions to the imaging department. Power quality for imaging systems must be achieved through well-defined specifications Regardless of whether the circuit is fed from the emergency power source, monitors and ventilators must function when needed and require quality power to meet the needs of Organizations specializing in the safety of imaging have developed guidelines requiring the healthcare professionals. Quality power healthcare professionals to monitor critically ill patients and patients who receive sedation to handle a typical load consisting of a monitor and ventilator. Or, a larger dedicated UPS or anesthesia during an MRI procedure. may be used to provide quality power to Most equipment used to monitor a patient’s status or to provide respiratory assistance cannot be used in an MRI environment because of the characteristics of strong magnetic fields. Items, including electronic medical equipment, containing ferrous-based materials can become dangerous projectiles possibly injuring patients and healthcare professionals and causing damage to the imaging system. To overcome this magnetic field compatibility problem, manufacturers of patient monitors and ventilators have designed equipment that can be used in MRI suites. suite. may be provided by an individual UPS rated every 120-volt receptacle in the imaging Traditionally, MRI-compatible patient monitoring and other equipment used in an imaging suite is not an integral part of the imaging system, and is powered via a branch circuit separate from that powering the imaging system. Ventilators are designed to be mobile stand-alone equipment. When a patient monitor or ventilator is needed, equipment On the other hand, some imaging systems may contain patient monitoring equipment integral to the system. Such monitors will be fed from the circuit(s) powering the imaging equipment inside the suite. If this circuit is derived from a quality power source, then the monitoring equipment will also be fed from quality power. Imaging department managers should consult with the healthcare facility designers and engineers to ensure that quality power is provided to all critical areas of an imaging suite. Power Quality for Imaging Systems Achieving power quality for imaging systems cannot be written into a given system specification or imaging suite design that stands alone. Power quality for imaging systems 21 Comprehensive guidelines that address all the causes and effects of power quality problems and recommendations to avoid imaging system problems do not yet exist must be achieved through well-defined specifications that are based on the characteristics of the real healthcare electrical environment where the system will be installed, the expectations of the imaging department and the imaging system manufacturer, and the immunity (or susceptibility) of the imaging system to common electrical disturbances such as sags and surges. Presently, imaging system manufacturers know little about how their systems will react to electrical disturbances other than the impact of such disturbances on their systems costs millions of dollars in the aggregate cost of spare parts, repair labor, and downtime. Manufacturers are eager to learn more about how their equipment responds to disturbances and how to integrate embedded solutions into the power distribution, power supply, and critical systems to improve overall performance and reliability. Once equipment performance is known and matched closely to the electrical environment of the healthcare facility, most of the obstacles in purchasing, Larger permanent systems such as MRI and CT require well-engineered, careful, and step-wise installations. An installation error—on the facility electrical system side or on the point-of-use side of the main disconnect switch at the imaging system—will foster power quality problems. While mobile systems, also available in MRI and CT (portable systems are also typically used for ultrasound and X-ray) do not require as complex installation procedures, the quality of power on circuits used to power these systems in still vitally important. Some of the new systems are installed in place of older ones at existing imaging suite sites, some are new site installations, and some are used in geographic areas where natural disasters have occurred to provide imaging services to communities where healthcare facilities are inoperable. Remanufactured systems in all modalities are also used and installed in healthcare facilities. Regardless of the situation, specifying the level of power quality is crucial to the successful startup of a new sys- planning, installing, operating, and main- tem and its continued reliable operation dur- taining imaging systems in real electrical ing the course of its life. environments will be removed. Because the successful startup and operation Specifying Power Quality Performance for New Imaging System Installations Record numbers of new imaging systems are delivered to healthcare facilities each year. of imaging systems is highly dependent upon the quality of power delivered to the system, the installation procedure, from beginning to end, must be carried out with power quality in mind. Knowledge of installation guidelines that encompass all facets of power quality and following those guidelines will help designers, manufacturers, installers, service people, and end users reduce installation time and significantly reduce downtime caused by power quality problems. Unfortunately, comprehensive guidelines that address all of the causes and effects of power quality problems and recommendations to avoid imaging system problems do not yet exist, with any imaging system manufacturer. Fairly speaking, while manufacturers have learned a lot about the do’s and do not’s about basic power quality, installation planning guidelines and system specifications have not reached maturity. The system Installation of an Imaging System 22 compatibility concept, developed by EPRI Solutions, when applied to imaging system design will be critical in helping to develop these guidelines. As the players—end-use customers, manufacturers, power quality researchers, and utilities—in the industry learn more about power quality, the number of power quality-related shutdowns in imaging suites will decrease. similarities and also some distinct differences that impact the power quality related operation of imaging systems. Key Areas of Power Quality. Addressing each facet of power quality at the There are five key areas of power quality that should be addressed at the beginning of the site and installation planning stage. Table 1 below list these five areas, the activity that should be carried out beneficial to the startup and continued operation of the imaging system, and the questions that should be answered to ensure that each area is properly installation planning stage will minimize the number of power quality-related shutdowns experienced by imaging systems. If one were to obtain a copy of the electrical system addressed. Addressing these areas will help manufacturers, installers, facility engineers, and end users avoid many power quality problems that end up causing malfunctions specifications and installation requirements and damage to imaging systems. Addressing Power Quality at the Installation Planning Stage for the facility electrical system for any imaging system modality, one would find some Table 1. The Five Key Areas of Power Quality and Their Benefit to Diagnostic Imaging Systems Power Quality Area to Examine Activity Beneficial to Startup and Continued Operation of Imaging System Question to Answer 1. Voltage Quality Over a typical year’s period, obtain knowledge of Will the amplitude, frequency, waveshape, and rate of what voltage disturbances to expect on a circuit pow- occurrence of the disturbances that reach the imaging ering an imaging system and on circuits power imag- system affect the startup and operation of the system? ing system accessories. 2. Wiring Over the entire length of the power and neutral cir- Has the entire length of each segment of the entire cuits delivering power to the imaging system, avoid power and neutral circuit been physically inspected for all wiring errors, including those associated with dis- errors? Have wiring practices in question been identi- connects, panels, circuit protection devices, trans- fied as errors? Have all wiring errors been resolved? formers, and splices. 3. Grounding Over the entire length of the grounding system that Has the entire length of each segment of the grounding provides a safety and equipment ground for the imag- system been physically inspected for errors? Have ing system, avoid all grounding errors, including grounding practices in question been identified as those associated with the facility, panels, subpanels, errors? Have all grounding errors been resolved? disconnects, and transformers. 4. Energy Storage 5. Immunity Determine if there is a need for providing a minimum Has energy storage been considered? If so, what are level of energy storage to a new imaging system, and the driving factors? Has an energy storage system been if previous or other systems in the facility utilize included in the site plan? If it has not been considered, energy storage. should it be? Determine if the manufacturer specifies the immuni- If immunity to disturbances is known, to what distur- ty of the imaging system to disturbances such as bance and to what levels is the system immune? Are short duration variations and transients. the immunity criteria available for review? If no immunity criterion has been established, then ask the manufacturer about immunity testing. 23 Including Power Quality Criteria in Imaging System Specifications. The level of detail with respect to power quality criteria that is included within the electrical specifications of imaging systems varies with manufacturer. Some manufacturers take the more proactive position of including more criteria than others. Others may include only the basic electrical specifications for use during the site planning stage. Research conducted by EPRI and others are helping manufacturers to improve how to include power quality criteria in their specifications. Minimum Requirements. Regardless of the approach, there are five minimum criteria that should be included in any imaging system specification. Table 2 outlines these minimum criteria and the basic description of each requirement. With respect to line voltage, most imaging systems will require a three-phase voltage source, require a four- or five-wire system, will operate at 50 or 60 hertz line frequency, and will operate within somewhat of a broad range of steady-state AC line voltages. It is standard practice for imaging system manufacturers to require a three-phase line voltage to be delivered to the system’s main power distribution unit (PDU). However, not all subsystems that are part of an overall imaging system require three-phase power. Within a PDU, three-phase and single-phase power is divided up according to the individual voltage and power requirements for each subsystem as needed. Unlike some end-use equipment, line frequency operation at 50 or 60 hertz does not imply that the system will operate at any frequency between these values. For example, the minimum requirements may specify a ± 1 hertz or a ± 3 hertz range where the system can be operated above or below the nominal line frequency without malfunction. Many imaging systems are designed to operate within a nominal voltage range characteristic of healthcare facility electrical systems found in the United States and in other countries. Some manufacturers will impose a limit on the lower steady-state operating voltage range, for example 200 to208 volts, which may not be an acceptable operating voltage for some systems operated in the United States. At any of the acceptable higher nominal voltage Table 2. Minimum Power Quality Specification Requirements for an Imaging System Minimum Power Quality Specification Requirement Description of Requirement Line Voltage Number of phases Line frequency Nominal operating voltage range Line Current Demand Current requirement at minimum acceptable line voltage and at maximum acceptable line voltage Power Source Type of transformer connection: wye-connected or delta-connected Configuration Power Demand Maximum power demand and continue power demand Power Grounding Appropriately sized dedicated grounding conductor originating from the facility’s primary power source (main switchgear), following through each panel, bonded to the surface of each panel with one non-insulated grounding block, through the main disconnect panel, and terminating at the power distribution unit of the imaging system. 24 operating points—380, 400, 415, 480 volts AC—most systems can be operated at 10% above or below these values. or step-down device), connection and use of neutral and ground conductors, and grounding. Further guidance on these issues is discussed in some of the following sections. With respect to line current demand, systems operated at lower line voltages will require higher current demands, of course, resulting in the requirement for larger sizes for power and neutral conductors. ( The use of larger power conductors may also require the use of larger ground conductors.) If current demand values for maximum momentary operation are provided, these values will be larger than those during continuous operation. Larger Providing proper power and signal grounding within an imaging system (design and installation) is one of the most critical system requirements. In the steady-state (i.e., when the system is powered up and ready for use), inadequate grounding will reduce the quality of the images captured during a scan and will place the system at a higher exposure level for damage resulting from electrical distur- currents are usually required at system startup, during image capture, and/or during a change from one system operating mode to another. bances. In the dynamic-state (i.e., when the system is scanning) when a disturbance is occurring, inadequate grounding will result in higher levels of voltage transients whether Providing proper power and signal grounding within an imaging system is one of the most critical system requirements the transient was a true voltage surge (origiWith respect to power source configuration and power demand, the type of transformer used to power the imaging system and its size is critical to powering the system correctly. In healthcare facilities, wye-connected or delta-connected transformers may already be in place for providing power to other equipment or an existing imaging system. Ideally, when a lower line voltage must be stepped up to provide a higher line voltage to an imaging system, a delta-wye transformer configuration should be used. In this application, the delta side should be connected to the low input voltage and the wye side should be used to power the imaging system. As a minimum, the maximum power demand data from the system’s specifications should be used to size the transformer instead of the continuous demand data. If the continuous demand data is used, the transformer will be undersized, and the power demanded by the imaging system will collapse (distort) part of the line voltage during image capture. Several important design considerations must be addressed to prevent transformers that are in the power conductor path from contributing to a power quality problem with an imaging system. These considerations include transformer sizing, transformer orientation (using the transformer as a step-up nating from outside the imaging suite), a capacitor switching transient, or an embedded transient on the leading or lagging tail of a voltage sag or momentary interruption. With respect to power grounding, providing the lowest possible ground impedance from the point where the facility’s power ground is established to the point where the PDU is grounded will result in the best power quality performance. The total resistance of a grounding system used in an imaging system consists of the sum of the resistances of each part of the grounding system including the resistance of each series grounding conductor, grounding block, grounding lug, and the grounding electrode at the main service entrance. But practically, the grounding impedance requirement for the facility ground to be a few ohms or less as required by some imaging system manufacturers can be difficult to achieve. As a part of the power quality audit (See Identifying Power Quality Problems in Imaging System Suites), the total resistance and ground current of the grounding system may be measured, identifying issues related to ground conductor sizing, ground conductor terminations, and facility grounding sys- 25 tems that may need improvement to lower ground currents and lower the total ground resistance for the imaging system. Manufacturers have learned electrical disturbances do affect the operation of their systems As a standard guideline for facility grounds, the NEC in Article 250 requires that a single electrode grounding system having a resistance of more than 25 ohms be augmented by one additional NEC-approved electrode. Grounding to the building steel (beam) at the main disconnect panel to the imaging system as a supplemental ground is acceptable to the NEC, and local codes should be checked. However, the use of a ground rod at the main disconnect panel to the imaging system is not recommended by imaging system manufacturers, and will create power quality problems for imaging systems. Optimal Requirements. There are a number of additional requirements that may be included in the electrical specifications and site and installation planning stages that will have a definite positive impact on the power quality for imaging systems. As imaging system manufacturers continue to learn more about how their systems respond to electrical phenomena, improvements to electrical specifications and site and installation planning guides are also being made. Continued in depth power quality research and testing of how these systems respond to electrical disturbances will foster this process, resulting in systems that are far more robust than ever thought. In addition to the minimum requirements outlined in Table 2, the optimal requirements are outlined in Table 3 on the following page. These requirements are only listed here as a guideline for helping end-use customers and manufacturers, and for utilities to help their customers avoid power quality problems with imaging systems. Table 4, on page 28, outlines the categories and typical characteristics for power system electromagnetic phenomena (i.e., electrical disturbances in power quality) as defined by 26 the IEEE Standard 1159-1995 (R2001). The categories shaded in orange represent the typical characteristics recognized by imaging system manufacturers who require more than the minimum, but not the optimum power quality requirements for their systems. Improving Power Quality for Existing Imaging Systems When owners and operators of multi-million dollar imaging systems complain about system malfunctions and shutdowns, it is in the best interest of imaging system manufacturers to listen. In response to the growing number of power quality problems with imaging systems, manufacturers have learned that electrical disturbances do affect the operation of their systems and are listening to customer concerns about system shutdowns. Listening to customers complain about the shutdown of existing systems and identifying improvements that will reduce the number and frequency of shutdowns is vital to the imaging system manufacturer–healthcare organization relationship. Some healthcare organizations strive to keep existing systems online for as long as they can as a backup system or if they are unable to purchase a new system when new systems become available. What Are Imaging System Manufacturers Doing about Power Quality? With the continuing demand for imaging systems that capture a larger number of more detailed images in a shorter imaging time, manufacturers are focused primarily on the performance of subsystems (software and hardware) that allow them to produce imaging systems with higher imaging performance. Physicians and researchers are interested in systems that can reveal more detailed information about cellular structures, complete scans in a shorter time, and allow them to probe further into the human body (and other forms of life) before a decision is made to perform an invasive or other procedure. Table 3. Optimal Power Quality Specification Requirements for an Imaging System Optimal Power Quality Specification Requirement Voltage Transients Description of Requirement System will continue to function when transients incident upon main power conductors: impulsive 1 (electrical fast transients) – oscillatory (ring wave, combination wave, capacitor switching) – level of withstand voltage should be 6 kV for ring and combination wave transients and 2.0 p.u. for capacitor switching transients from 400 Hz to 5 kHz. Voltage Variations: Short System will continue to function when short duration voltage variations incident upon Duration - Interruptions main power conductors: momentary interruptions of 0.5 cycles < d < 3 seconds and magnitude < 0.1 p.u.; temporary interruptions of 3 seconds < d < 1 minute and magnitude < 0.1 p.u. Voltage Variations: Short System will continue to function when short duration voltage variations incident upon Duration - Sags main power conductors: 1) SEMI F47 Requirement: instantaneous sags of 0.05 < d < 0.2 seconds and magnitude > 50%; 0.02 < d < 0.5 seconds and magnitude > 70%; momentary sags of 0.5 < d < 1 second and magnitude > 80%. 2) SEMI F47 Recommendation: instantaneous sags of 0 < d < 0.02 seconds and magnitude > 0%, 0.02 < d < 0.2 seconds and magnitude > 50%, 0.02 < d < 0.5 seconds and magnitude > 70%; momentary sags of 0.5 < d < 3 seconds and magnitude > 80%; temporary sags of 3 < d < 10 seconds and magnitude > 80%, 10 < d < 100 seconds and magnitude > 90% Voltage Variations: Short System will continue to function when long duration voltage variations incident upon main Duration - Swells power conductors: instantaneous swells of 0.5 < d < 30 cycles up to 1.8 p.u.; momentary swells of 30 cycles < d < 3 seconds up to 1.4 p.u.; temporary swells of 3 seconds < d < 1 minute up to 1.2 p.u. Voltage Variations: Long System will continue to function when long duration voltage variations incident upon main Duration Variations power conductors: sustained interruptions of d > 1 minute and magnitude of 0.0 p.u.; undervoltages of d > 1 minute and magnitude of 0.8 to 0.9 p.u.; overvoltages of d > 1 minute and magnitude of 1.1 to 1.2 p.u. of d > 4 hours and magnitude up to 1.5 p.u. Voltage Distortion System will continue to function with a distorted voltage signal composed of primarily 3rd, 5th, and 7th harmonics at 8%, 4%, and 1%, respectively; so that the overall Vthd is approximately 10% applied to a line voltage at 110%, 100%, and 90% of Vnominal with harmonic content. Voltage Notching System will continue to function with a voltage notch centered at 90° on the line-voltage wave form with the following notch parameters: Width: 5°, Depth: 20% Vnominal . Voltage Fluctuations System will continue to function with a 60 Hz sine wave fluctuating supply voltage modulated with a square wave with peak-to-peak magnitude of 1%, 3%, and 5% Vrms of rated supply voltage at a frequency of 5, 10, and 15 Hz, synchronized with the zero crossings of the supply voltage. Frequency Variations System will continue to function with a 60 Hz sine wave of varying frequency from 56 Hz to 64 Hz. 1 Impulsive transients incident upon power conductors for subsystems and control conductors within system are not considered here. 27 Table 4. Categories and Typical Characteristics of Power System Electromagnetic Phenomena from IEEE 1159-1995 (R2001) Typical Spectral Content Typical Duration 1.1.1 Nanosecond 5 nsec rise < 50 nsec 1.1.2 Microsecond 1 µsec rise 50 nsec – 1 msec 0.1 msec rise > 1 msec < 5 kHz 0.3-50 msec 0-4 p.u. 1.2.2 Medium Frequency 5-500 kHz 20 µsec 0-8 p.u. 1.2.3 High Frequency 0.5-5 MHz 5 µsec 0-4 p.u. 2.1.1 Sag 0.5-30 cycles 0.1-0.9 p.u. 2.1.2 Swell 0.5-30 cycles 1.1-1.8 p.u. 2.2.1 Interruption 0.5 cycles-3 sec < 0.1 p.u. 2.2.2 Sag 30 cycles-3 sec 0.1-0.9 p.u. 2.2.3 Swell 30 cycles-3 sec 1.1-1.4 p.u. 2.3.1 Interruption 3 sec-1 minute < 0.1 p.u. 2.3.2 Sag 3 sec-1 minute 0.1-0.9 p.u. 2.3.3 Swell 3 sec-1 minute 1.1-1.2 p.u. 3.1 Interruption, Sustained > 1 minute 0.0 p.u. 3.2 Undervoltages > 1 minute 0.8-0.9 p.u. 3.3 Overvoltages > 1 minute 1.1-1.2 p.u. Steady State 0.5-2% Steady State 0-0.1% Categories Typical Voltage Magnitude 1.0 Transients 1.1 Impulsive 1.1.3 Millisecond 1.2 Oscillatory 1.2.1 Low Frequency 2.0 Short Duration Variations 2.1 Instantaneous 2.2 Momentary 2.3 Temporary 3.0 Long Duration Variations 4.0 Voltage Imbalance 5.0 Waveform Distortion 5.1 DC Offset 5.2 Harmonics 0-100th Steady State 0-20% 5.3 Interharmonics 0-6 kHz Steady State 0-2% 5.4 Notching 5.5 Noise 6.0 Voltage Fluctuations 7.0 Power Frequency Variations Source: IEEE Standard 1159-1995 (R2001) 28 Steady State Broadband Steady State 0-1% < 25 Hz Intermittent 0.1-7% < 10 sec Successful imaging requires compatibility between continuous quality power and the imaging system Region of Instantaneous Sags, Momentary Sags, and Temporary Sags for Voltage Sag Immunity Testing of Imaging Systems Imaging system manufacturers can combat power quality problems at two basic levels— the design level and the installation level. With much experience in imaging system malfunctions and damage to equipment caused by power quality problems, combating these problems at the installation level for existing systems in the field has almost become a standard operating procedure for some manufacturers. Field engineers that routinely service and repair imaging systems have witnessed all types of subsystem failures caused by power quality problems. A thorough knowledge of what happens to an imaging system as a result of an electrical disturbance is key to a later understanding of how and why these systems respond to similar disturbances in the power quality laboratory. Although imaging performance is a primary function of how well and how fast internal features of the body are reconstructed, the imaging process requires compatibility between continuous acceptable quality power and the imaging system that does not alter or interrupt the process. Continuous quality power does not imply that the power is free from electrical disturbances. Compatibility implies predictable performance of the imaging system in real electrical environments with real power in the health- care facility. Sine waves that contain voltage variations such as a 5-cycle sag to 80 % voltage, for example, whether caused by electrical operations internal or external to a healthcare facility, should have no impact upon the imaging capture or reconstruction process. Waveforms that contain a 1-kHz capacitor switching transient at 1.8 per unit (a voltage that is 1.8 times its nominal value) characteristic of operating utility line capacitors that provide voltage stability for the distribution system and correct the power factor also should not impact the imaging process. Compatibility of imaging systems with the public power system is important at both the design and installation levels to provide reasonable protection against all types of electrical disturbances, especially sags, swells, and transients. A sound installation of a system that has a low immunity to sags and surges is no better than a poorly installed hardened system that has high immunity to these disturbances. Like many other manufacturers of electronic systems, imaging system manufacturers in the last several years have become more knowledgeable about protecting their systems from voltage surges and transients at both the design and installation levels. This does not come by surprise—most equipment shutdowns and interruptions were thought to 29 Proactive measures for preventing power quality problems with imaging systems should be implemented at the design level be caused solely by surges, before the days of understanding more about how voltage sags and momentary interruptions (i.e., distribution power quality) really impact imaging system operation. Designers of PDUs and subsystem power supplies for use in imaging systems and other medical devices have integrated some level of surge protection at various circuit levels. In some cases, that level of protection may be not enough while in others it may be too much for a specific circuit level. Although some level of surge protection is included in most systems, an engineering analysis to determine the appropriate coordination between overcurrent protection devices, SPDs, and SPD size and location for each type of system requiring protection will result in improved imaging system performance and more reliable protection against surges and transients. Combining this concept with the expected environmental exposure to surges in a healthcare facility will reveal whether the SPDs can provide enough protection throughout the life of the voltage sags, knowing the immunity performance of individual power supplies is not enough to define total system performance and reduce the cost of system downtime and repairs. Imaging system manufacturers, end users in the healthcare industry, and utilities need to know the “whole system” response to sags and interruptions. The complex design and dynamic operating modes of imaging systems present various load profiles to internal power supplies and varying load profiles to the PDU. These load profiles will result in a varying immunity to sags and interruptions. Knowing the sag and interruption immunity at the minimum and maxi- imaging system. In all, an imaging system failure should not result from the failure of a power chain, including the PDU, plays a role overvoltage protection device such as an SPD tinue to function during a common sag or interruption. failure, nor should a functional system be mum “whole system” load will be important depending upon the criticality of the system and its intended use. Including a SEMI F47compliant power supply in an imaging system design that has unknown immunity to voltage sags and momentary interruptions will reap little, if any, benefit in preventing a system from shutting down or initiating a system reboot. Each power supply in the in “whole system” immunity and must con- placed at high exposure to failure from surges and transients because of an SPD fail- At the installation level, healthcare facility ure. engineers and field service engineers from the imaging system manufacturer can initiate and carry out proactive and reactive measures to reduce system shutdowns and damage to equipment from electrical disturbances. These measures are discussed in the following two sections. Providing immunity protection against voltage sags and momentary interruptions is more challenging whether at the design or installation level. Imaging system operators and department directors, along with healthcare facility engineers, and even imaging system manufacturers will admit that nothing has been done on the design level to provide protection against voltage sags and momentary interruptions—now the most common type of electrical disturbances traveling into healthcare facilities across the main disconnect of an imaging system. Although the manufacturers of some power supplies used in imaging systems may have as much as a SEMI F47 compliance against 30 Proactive Approach As some medical imaging system manufacturers learn more about power quality in healthcare facilities and why electrical disturbances affect the reliable operation of their equipment, more proactive measures for preventing power quality problems with imaging systems will be implemented at the design level. One might ask, “What is driving their interest in taking a proactive approach?” Well, some imaging system manufacturers have learned that minor wiring and grounding errors such as improperly mounted ground bus bars in a panel, reversed neutral and ground conductors, and redundant grounds to a system can cost them hundreds of thousands of dollars in service labor hours and installed replacement parts. Moreover, they have learned that most of these problems could have been identified and corrected in existing electrical systems before a new system was installed if field engineers knew what to look for in an electrical system of a healthcare facility. As imaging system manufacturers operate pre-installation programs targeted towards identifying and correcting wiring and tors with system operating problems, reset systems, and upload computer code among other services when needed. If an imaging system problem can be resolved via an activity carried out through a network connection, then a field service engineer may be able to avoid an unnecessary trip to a healthcare facility. Following a reactive approach, field service engineers from imaging system manufacturers are routinely called into imaging departments to analyze and resolve imaging system problems that are cannot be resoled remotely (via a telephone or network connection). While a system problem requiring a field engineer may not require that the performance of the AC power system be evaluated, cause power quality problems, they are inspecting the condition of each component of the AC power system may be included in requiring that all new installation sites have the site visit and the system’s overall evalua- a proactive power quality audit. All errors or tion. A “red flag” will be raised by the field potential problems that may interfere with the installation process or impact the relia- engineer if a frequent system malfunction or failure can be attributed to the malfunction bility of an imaging system are formally doc- or failure of a power-related subsystem such umented and brought to the attention of the electrical engineer or electrician at the as an internal amplifier or power supply. grounding errors that can contribute to or Similarly, if a specific part is frequently healthcare facility. Once the electrical engi- removed and replaced, even if it is not direct- neer or electrician reports that these prob- ly related to any part of the system’s power lems have been resolved, then a follow-up supply, then the system’s evaluation will audit is conducted at the site to verify that the errors and potential problems have been corrected before the installation is allowed to proceed. Some manufacturers have even instituted a program and reserve the right as the servicing organization to cancel a service contract and shutdown an imaging system to prevent its operation until significant errors and potential problems can be resolved. include inspection of the healthcare facility’s AC power system from the system’s main disconnect panel back to the facility’s service Reactive Approach The complexity of imaging systems warrants a network connection from each system back to a manufacturer’s online customer service center. At the service center, online experts for each modality are on standby to help their customers resolve system problems. Network connections are used to help opera- Healthcare facilities are looking more and more to EPRI and their utility to help them resolve power quality problems in various parts of their facilities entrance. Establishing a Partnership with Imaging System Manufacturers The cooperative effort between healthcare facilities, equipment vendors, equipment manufacturers, and electric utilities to prevent and resolve power quality problems in healthcare facilities has continued to grow. Healthcare facilities are looking more and more to EPRI and their utility to help them resolve power quality problems in various parts of their facilities. This is especially true in imaging suites where power quality problems have the potential to significantly 31 impact imaging suite operations. System compatibility testing of imaging systems is necessary to determine the response of imaging systems to common electrical disturbances Utilities have always offered assistance to customers in emergencies, as well as promoted new energy-efficient technologies to improve productivity and reliability. As problems associated with new technologies were revealed, many utilities established power quality programs that invested in power quality research to assist utility customers with resolving equipment-compatibility problems. In the area of diagnostic imaging, new higher-performance technologies in all modalities are frequently being introduced into healthcare settings. The introduction of these new technologies continues to foster the need for power quality engineering services for the healthcare industry. among the various imaging system manufacturers. More room for errors exist when a facility is renovating an imaging suite or modifying an area for a new suite where a suite previously did not exist. Power quality professionals can assist the healthcare facility in making sure that these requirements are met. As power quality professionals learn more about the electrical environment of a healthcare facility and as imaging system manufacturers strive to learn more about the performance of their systems when subjected to electrical disturbances, stronger relationships between power quality researchers and medical imaging system manufacturers are formed. These relationships boil up the interest level of the manufacturers in efforts Electric utilities especially recognize the necessity of providing power quality services to their healthcare customers. These services to reduce the impact that disturbances have enable healthcare staff to select the proper power-conditioning equipment, develop specifications for purchasing medical equipment, establish correct installation guidelines, and plan facility renovations or the construction of new facilities. Building strong relationships between healthcare facilities, equipment vendors, equipment manufacturers, and electric utilities offers many benefits. These benefits include reducing or eliminating controllable electrical disturbances, managing common uncontrollable electrical disturbances, encouraging equipment manufacturers to design and build robust equipment immune to most common electrical disturbances, and avoiding citations and penalties from regulatory agencies. Each of these efforts is extremely important to the successful installation and operation of a diagnostic imaging system. Not all installations will require a power quality mitigation device, but those that have this requirement will need the assistance of power quality professionals to help make that selection process a successful one. In other cases, procurement specialists in a healthcare facility will not know how to interpret or what to look for in an electrical specification for an imaging system. What should be included? What is important? What parameters are not good enough? What level of compatibility between the imaging system and the power system can be expected? Is the electrical environment where the system is to be installed matched to these specifications? Regarding the level of detail in installation guidelines, some differences are present 32 upon their equipment. System Compatibility Testing of Imaging Systems System compatibility testing of imaging systems is necessary to determine the response of imaging systems to common electrical disturbances that originate inside and outside a healthcare facility. The System Compatibility Research Project, created by EPRI Solutions – PEAC Laboratory, has been used to characterize the performance of hundreds of enduse devices including semiconductor fabrication tools, adjustable speed drives, electronic ballasts, programmable logic controllers, consumer electronics systems, power supplies (including those for medical devices), and many others. Each end-use device is characterized using a pre-engineered Test Protocol for System Compatibility. For medical imaging systems, EPRI Solutions and imaging system manufacturers are developing a series of Test Protocols for System Compatibility – Diagnostic Medical Imaging Systems. Application of these protocols will describe compatibility tests and identify the response of a medical imaging system to various types of electrical disturbances including voltage sags, voltage transients, voltage distortion, voltage fluctuations, and other disturbances. EPRI Solutions is presently working with imaging system manufacturers to determine the immunity of various modalities to common electrical disturbances. The PQ Checklist: Planning, Purchasing, Installing, and Maintaining Imaging System Equipment Pre-installation checklists for imaging systems are vital to the successful operation of n Magnet room anchors n Multiple MR system site requirements n Main distribution power n Room ventilation and exhaust fan n Telephone or broadband connections n Cryogenic ventilation n Radio-frequency shielding n Lighting Power quality is common to all checklists, regardless of modality n Dust-free environment From this list, one can see that there are many requirements including power quality for a specific type of MRI system. Although the list of requirements will vary with imaging system modality, there are several requirements such as power quality that are now common to all checklists regardless of modality. One should not confuse this checklist with a checklist intended to guide an auditor through the power quality audit process when auditing an existing imaging system installation or auditing a site for a new installation. all systems. Complex modalities such as MRI, CT, vascular, and other require lengthy Healthcare facilities routinely procure and installation checklists. For systems such as install equipment. Imaging systems are MRI where a heavy magnet system is also required, specific checklist items for the updated on an as needed basis with an effort to utilize the most advanced imaging equipment possible, matched to the needs of the community and medical staff. To reduce power quality problems between imaging equipment and the intended electrical environment, equipment-procurement proce- magnet system must be carried out. As an example, listed are the items that may be found on a manufacturer’s pre-installation checklist for an MRI system: n Vibration study dures should include the following steps: n Magnetic field study n Structural steel requirements n Acoustic levels n Magnet room floor loading n Environmental controls n Air conditioning n Power quality n Water cooling Planning for Additional Equipment n The healthcare facility may want to begin a sound in-house power quality program with the purchase of a power-line monitor. A monitor can be used to conduct an on-site power quality survey to identify potential power quality problems with sensitive medical and imaging system equipment. Consider tapping the expertise 33 of your local electric utility and other power quality professionals to develop this program. Determine the characteristics of your facility’s electrical system: Can it tightly regulate equipment voltage? Is voltage to equipment continuous? Does high-wattage imaging equipment create electrical disturbances in the facility wiring? Your local utility can also provide site-specific characteristics such as expected voltage regulation and electrical disturbances for the area where the facility is located. Repair all wiring and grounding problems identified in a power quality audit n Request the performance require- ments of existing imaging equipment from the imaging system manufacturer. For new equipment, request that performance requirements be identified through power quality/system compatibility testing. How susceptible is each type of imaging equipment to common electrical disturbances such as voltage sags and transient overvoltages? n Set your expectations for the perform- ance of new equipment. New, more advanced imaging systems should perform better than the older systems, but some type of power quality mitigation system and/or wiring and grounding correction may be required. And, then ask your utility for help in specifying facility design features that enhance compatibility between the imaging systems and their intended electrical environment. n Repair all wiring and grounding prob- lems identified in a power quality audit or other electrical work within the imaging suite and the facility. n Identify all areas where portable and mobile (in a semi-trailer) imaging systems may be used and the special power requirements of such equipment. 34 n With assistance from your local utility, identify appropriate power quality mitigation devices for portable and mobile imaging systems. Purchasing Additional Equipment n Disclose to equipment manufacturers the power quality characteristics of the electricity and wiring where the new imaging equipment will be installed. A power quality audit and a power-line monitoring activity may be required to fully characterize the electrical environment in the imaging suite. n For all new imaging equipment, speci- fy the voltage range (required voltage regulation), frequency, and ridethrough performance (if known) expected by the healthcare facility. n Purchase equipment with an input voltage rating matched to the voltage at the installation site. Purchase highquality power transformers with new equipment when the voltage ratings of the equipment do not match the available voltage at the installation site. n Make sure that power quality mitiga- tion devices are designed for compatibility with imaging equipment. This process will involve compatibility testing between the mitigation device and the imaging system. n Make sure that all imaging and power- conditioning equipment and installations comply with all applicable codes, standards, and consider meeting recommended practices. n To reduce susceptibility to common electrical disturbances, select the highest input voltage rating for equipment known to be sensitive to common electrical disturbances. Operate imaging systems at their highest rated input voltage. Installing Additional Equipment n Use high-performance wiring and proper grounding techniques specified in the IEEE Standard 602-1996, White Book (Recommended Practice for Electric Systems in Healthcare Facilities) and the IEEE Standard 1100-2006, Emerald Book (Powering and Grounding Electronic Equipment). n For circuits connected to sensitive electronic equipment, use singlepoint grounding, locate equipment as electrically close to the source as possible, and make sure that neutral conductors (if needed for the specific wiring configuration) are at least the same size as phase conductors. n When adding grounding conductors to an existing facility, run the grounding conductors parallel to the existing power and neutral conductors to reduce stray electromagnetic fields and avoid other related power quality problems. battery maintenance program is included in the imaging suite. Failed batteries cannot provide ride-through power in the event of a voltage sag or momentary interruption. n Regularly review equipment perform- ance and continue the relationship between healthcare facility staff, utility representatives, equipment vendors, equipment manufacturers, and equipment service companies. Imaging systems require quality power to function as expected by the customer n Document all imaging system prob- lems. Include patient schedules, the location of equipment, the symptoms, suspected causes, time and date of occurrence, and any other related events. n Checking disturbance logs against utility records and facility activities which can help in revealing the source of electrical disturbances. These logs can also be used to specify future equipment purchases and determine correct installation methods. n When installing high-wattage imaging equipment in an existing facility, monitor the input voltage at the proposed installation site for electrical disturbances before initiating the installation, if possible. The monitoring period should be a minimum of 30 days, but monitoring across each season will reveal more information. Maintaining Equipment n Implement a “clean and tighten” pro- gram for the healthcare facility and make sure that all associated electrical distribution panels and equipment (including power conditioning and mitigation equipment) associated with powering the imaging system is included in the program. n If battery-based UPSs are used for imaging systems, make sure that a Identifying Power Quality Problems in Imaging System Suites Imaging systems require quality power to function as expected by the customer. Some of the small imaging systems such as ultrasound machines require only one dedicated 120-volt branch circuit while others such as the larger MRI systems require three-phase power at 480 volts at tens of kVAs. Lower power systems such as the ultrasound machines obviously do not require complex facility electrical systems to deliver power to the machine. However, providing 480 volts at 100 kVA requires switchgear, properly rated and installed transformer, emergency disconnect systems, and several branch circuits. In addition, complex imaging systems require as many as 12 additional branch circuits to 35 support the auxiliary systems necessary for imaging system operation. Those that have extensive experience in conducting audits will likely be more effective in identifying problems Regardless of the simplicity or complexity of the facility electrical system required to support an imaging system, some type of power quality problem will arise at some point within the life of the system. The occurrence of a power quality problem suggests that an audit is needed. Conducting a power quality audit of an imaging system is an activity that must be carefully planned and carried out with safety in mind and to avoid damage and interruption to the imaging system or surrounding critical loads in a healthcare facility. The next few sections will familiarize the reader with some of the basics of a power quality audit focused on an imaging system. Types of Audits A power quality audit of an imaging system may be conducted for various reasons. The customer or manufacturer may require that an audit be conducted prior to the installation of a new system where no system was previously installed. Or, an older system may be slated for updating with a new system. These types of audits are referred to as preinstallation audits. In some cases, it is not possible to conduct an audit on all of the electrical equipment upstream of the main disconnect at the imaging system before a new system is installed. Some manufacturers and customers require that an audit be conducted after a system is installed, especially if one cannot be conducted prior to installation for one reason or another. In this case, a postinstallation audit is conducted after the system has been completely installed and turned over to the customer. engineer may initiate the request. The director of an imaging suite or the facility engineer at the healthcare facility may also request an audit be conducted. Other reasons for conducting an audit may surface including frequent system malfunctions and excessive usage of spare parts on an imaging system where the system and site may be escalated to a critical level where an audit is then mandatory. In any event, regardless of who conducts a power quality audit or the reason for conducting it, the results usually reveal staggering problems that need to be corrected to improve system reliability. Performing an Audit in Your Own Suite Although some extensive training is required to effectively conduct a power quality audit on an imaging system, imaging system manufacturers, and facility engineers in healthcare facilities may desire to conduct their own audit outside the audits that may be conducted by trained personnel from power quality professionals in the utility industry and power quality researchers. Those that have extensive experience in conducting audits will likely be more effective in identifying problems. Assembling an Audit Plan Before an audit can be conducted, an audit plan must be assembled. This plan is usually assembled by a power quality professional with imaging systems experience or an auditor with experience in the imaging systems industry. Several important components of the audit plan must be identified before the audit can take place. These components include: n Identification of imaging system In cases with installed imaging systems, a reactive audit may be conducted for a number of reasons. The manufacturer may request that an audit be conducted. A customer service manager or a field service 36 under investigation • Manufacturer • System identification information • Modality (CT, MRI, X-ray, PET, Nuclear, other) • Type of system: permanent, mobile, or portable • Problem and malfunction details (from imaging system operator) n Location of problem system • System owner (name of healthcare facility) • System contact person (familiar with imaging system operation) • Facility engineer at healthcare facility n Reason for audit • Pre-installation • Post-installation must be conducted during business hours. Auditors will find that imaging suite directors and facility engineers in the healthcare facility will be more than willing to assist if they realize that the audit will help them improve the reliability of their imaging systems. Their goal will be to assist the auditors while not interrupting any healthcare services. Because each audit is somewhat tailored to the electrical design and specific imaging system in the healthcare facility, not all audits are conducted exactly the same way. Everyone knows that no two hospitals or Each audit is tailored to the electrical design and specific imaging system in the healthcare facility healthcare facilities and imaging suites are designed and built the same way. Moreover, most of their modifications are not well documented on the original drawings, especially the electrical one-line diagrams. Many of the • Reactive n Identification of audit team members • Power quality engineer and/or auditor • Technical representative from imaging system manufacturer imaging suites have different layouts including various equipment placements. Some audits involve inspecting more electrical distribution panels, more branch circuits and conductors, more pull boxes, and more wiring and grounding connections than others. • Facility engineer • Facility electrician or maintenance personnel • Imaging suite director • Imaging system operator Preparing for the Audit Before a power quality audit can be conducted on an imaging system, the imaging suite director and facility engineer in the healthcare facility must clearly understand the audit process. They must know: (1) when the audit should be started, (2) how long it will take, and (3) how it might impact imaging or other healthcare services. Because the auditor must carry out work within the imaging suite (i.e., near the console, inside the computer room, and/or magnet room), entry into these area is required and should be scheduled around patient schedules if the audit After the lead auditor or other representative has visually inspected the site, he or she will be able to provide a summary of what areas of the facility and what electrical equipment should be included in the audit. This information will be helpful to the facility engineer as electricians must be scheduled to open electrical closets, electrical panels, and provide access to areas where panels, conduits, conductors, and grounds are located. Not all of the facility electrical system will need to be audited. However, because of the importance of the wiring and grounding methods used in ensuring quality power, the branch and feeder circuitry along with the grounding system for the imaging system under investigation will need to be traced from the main disconnect panel of the system all the way back to the service entrance where the main source is derived and where the facility ground is established. 37 Conducting the Audit Once the audit plan has been assembled and preparations have been made to carry it out, the audit can be conducted. The auditor will begin the process inside the computer equipment room of the imaging suite where the system main disconnect panel (SMDP) and associated PDU, power supply, computer, and auxiliary equipment are located. The method of bonding the facility-side and load-side grounds to each other is also extremely important to the reliability and power quality of imaging systems The SMDP must be thoroughly inspected. As a part of the imaging system, manufacturers provide an SMDP as an option. Manufacturers prefer that their SMDPs are used with their systems. Thus, the auditor will be looking to see if the imaging system manufacturer’s SMDP is used at the site. If so, the layout of equipment inside the panel, its electrical connections and safety systems will be designed for the specific modality system and more familiar to a manufacturer’s auditor than an SMDP provided by another manufacturer. The auditor will be inspecting the breakers, fuses, and disconnect switches to determine if they are rated correctly for the size of the system they power. The auditor will document whether the SMDP has a shunt trip or undervoltage detection system. All phase voltages and currents at the SMDP will be measured and documented. The auditor will carefully inspect and measure the ground currents with an emphasis on facility-side ground current. Load-side ground current will be measured with the power to the imaging system in the ‘on’ and then in the ‘off ’ position and within the system in the scan mode. Care should be taken in measuring these currents to ensure that the appropriate ampere scale is used so that a meaningful reading is obtained. The sizes of the phase conductors, neutral conductor (if present), and ground conductors are extremely important in providing quality power to imaging systems. The American Wire Gauge (AWG) of each phase, neutral, facility-side ground, and load-side ground will be documented. 38 Even if the sizes of the conductors are correct does not mean that a wiring or grounding problem is not present. The method of bonding the facility-side and load-side grounds to each other is also extremely important to the reliability and power quality of imaging systems. This method will be documented carefully. The auditor will also determine is the neutral conductor is isolated from the ground conductor(s) in the SMDP. Each and every electrical connection—conductors to breakers, conductors to fuses, conductors to disconnect switches, conductors to panel lugs, etc.—will be thoroughly inspected for proper torque, discoloration, and improper conductor attachment. Some conductors are tightened down on top of their insulation. In some cases, not all of the conductor strands are inserted into the lugs before tightening, some are cut off—this is called a conductor with a “haircut.” Auditors will also inspect cable ducts to determine if signal cables are physically separated from the power cables by the appropriate distance. In some installations, a power quality mitigation device will be installed before or after the SMDP. This device could be a power-line filter, voltage regulator, active power-line conditioner (APLC), uninterruptible power supply (UPS), surge protective device (SPD) or other device. In cases where a mitigation device is installed, its specification, installation, and operation must also be carefully reviewed to determine if it is improving or degrading the quality of power to the imaging system. In consulting with the imaging system manufacturer, one may find that the mitigation device (especially in the case of UPSs) is not compatible with the imaging system. Power quality monitoring may be useful in determining this. With respect to the ground conductors, the auditor will determine the route that these conductors take back to the facility electrical system. The type of conduit supporting the Block Diagram and Example of Levels of Electrical Distribution System Powering an Imaging System in a Healthcare Facility phase, neutral, and ground conductors will also be documented along with the current flow through and impedance of the ground conductor for the main facility back at the service entrance and/or transformer loca- Personal protective practice is necessary to prevent the auditor from accidentally tripping a circuit breaker or causing a fault on the system that will affect the imaging system and other critical equipment in the healthcare facility. (Before tion. Digital photographs of various facets of any equipment covers are removed, the audi- the audit will compliment the auditing process and help the auditor to discuss the results with other power quality professionals. tor, facility engineer, and other’s near the equipment (PPE) should be worn to protect auditors from arc flash equipment should wear personal protective equipment (PPE) to protect them from arc flash hazards.) Once the audit process is completed at the SMDP inside the computer equipment room for the imaging system, the auditor and team will progress to trace the feeder and branch circuits (phases, neutral, and ground) back through the facility to the next upstream piece of electrical equipment. That equipment may be a electrical distribution subpanel, step-up transformer, step-down transformer, isolation transformer, utility transformer, UPS, emergency generator, automatic transfer switch (ATS), or main switchgear (see the illustration above). Regardless of the type of equipment, the auditor should make it a practice to allow the facility engineer or electrician to remove any covers or doors from the equipment. This hazards At each upstream electrical device, the auditor will record the following information: n Identification of electrical equipment type n Location of electrical equipment in healthcare facility and in the facility electrical system n Manufacturer of electrical equipment n Healthcare facility identification code n Current rating n List of breakers with rating greater than 50 amps and load names listed on the panel 39 n Physical distance from SMDP n Transformer configuration (if applica- ble) n kVA rating n Percent regulation n kW rating n Type of source feeding panel or other equipment Care should be taken not to leave electrical panels with covers removed and unattended for safety reasons All voltages and currents for all phase, neutral, and ground conductors should also be recorded for each upstream electrical equipment. In addition, the sizes of the conductors and the integrity of their connections will also be documented as in the inspection of the SMDP. The auditor will continue this process until the service entrance of the facility is reached at the secondary of the utility transformer. This process will entail tracing and photographing the conduits (containing the phase, neutral, and ground conductors, if applicable) through facility interstitials, basements, suspended ceilings, electrical closets, and electrical equipment rooms. The process will not be simple as conduits can take routes through concrete floors, walls, and ceilings. The auditor should be able to place his or her eyes on each inch of the conductors outside the conduits to ensure their continuity throughout the circuit. If pull boxes, junction boxes, wiring or cable trays are encountered, then their covers should be removed to inspect the integrity of the connections and conductors. Care should be taken not to leave electrical panels with covers removed unattended for safety reasons. Once the audit is complete, all electrical panel covers and doors should be secured in their original position such that no safety regulations or requirements are violated. the visual inspections and electrical steadystate measurements are complete, the audit results may be complied into a form that can be reviewed by a professional power quality engineer. The audit results should identify any potential installation problems with any of the facility electrical equipment and the imaging system as well as any unusual voltage, current, or impedance measurements during imaging system operating conditions. The reviewer will need to be able to quickly identify the problems such that corrective measures can be listed, and those that are likely to correct or improve the problems can be investigated and later implemented. Is My Imaging System Vulnerable to PQ Problems? Questions for the Facility Engineer, Imaging Department Director, and Imaging System Operators In every case where an imaging system is found to be suffering from power quality problems, healthcare facility CEOs, facility engineers, imaging department directors, and imaging system operators ask these questions: 1. Is the healthcare facility vulnerable to power quality problems? 2. What causes the facility to be vulnerable to power quality problems? 3. After several years of operation, why are we just now learning that the facility has this vulnerability? 4. Why does a million dollar imaging system have to be shutdown for a day, or longer, for us to know that our imaging systems are vulnerable to power quality problems? 5. What is the cause of these power quality problems to our imaging systems? 6. How are the problems going to be solved? Interpreting the Audit Results Once the data from the audit is gathered and 40 7. Whose responsibility is it to solve the power quality problems with our imaging systems? 8. How will we know that our imaging systems will not again suffer from power quality problems? 9. And, why does the $40,000 UPS that we purchased with the imaging system not protect our imaging from power quality problems? is needed? 2. If monitoring is needed, then how many monitors should be used? 3. Would they need to be located temporarily or permanently? 4. Where should a monitor be located in an imaging suite? 5. How can one ensure access to the monitor for setup and data down- These are only the basic, but typical direct questions, which healthcare facility personnel ask after they have experienced only one shutdown of an imaging system. Often, these questions are aimed at all parties that were involved with the imaging system from the time it was first discussed during the planning stage to the time when it was commissioned after its installation. These parties include: n Imaging suite director n Facility engineer n Facility electrician n Imaging system operator n Field service engineer (imaging sys- tem manufacturer) n Field installation team (imaging sys- tem manufacturer) n Electrical contractor n Installation specialist (consultant) Identifying answers to these questions may end up involving each party. PQ Monitoring for Imaging Suites: Answering the Six Basic Questions In determining the need for power quality monitoring at an imaging suite, one might ask “What are the six basic questions?” that need to be addressed before utilizing power quality monitoring. These questions are: 1. How would one know that monitoring loading? In determining the need for power quality monitoring at an imaging suite, one might ask “What are the six basic questions?” 6. What is the future for monitoring imaging systems and suites? The complex nature, procurement costs, operational costs, and cost of downtime associated with diagnostic medical imaging systems may very well warrant the need for power quality monitoring. Monitoring may be put in place as a proactive or reactive power quality tool. Traditionally, imaging system manufacturers and power quality professionals have used monitoring as a reactive tool to help identify the cause of system damage and shutdowns. Monitor usage has been limited in imaging suites due to monitor cost and availability. However, with the advancement and improved cost effectiveness of monitors, they are increasingly being used as a proactive tool. Some manufacturers will place one or two monitors at a single healthcare facility with a focus on the imaging suite to capture power quality data during normal imaging system operation. System damage and shutdowns may be more closely correlated to electrical disturbances. This type of information is useful to manufacturers in identifying the cause of a power quality problem and a resolution to the problem. If two monitors are used, one might be located near the service entrance or further upstream close to the point where the 480-volt bus for the imaging suite is derived on the primary side of a transformer, for example. The other monitor might be located at the main disconnect for the imaging system. In cases where only one 41 Imaging system manufacturers may incorporate low-cost monitor systems into the front ends of their systems monitor is used, it might be located at the 480-volt derivation point or at the imaging system disconnect. remote monitor access and control. Most monitor users are still relying on an analog telephone connection for remote operation. Several inherent problems exist in locating monitors in healthcare facility for imaging system investigations. For monitors that are contained in larger enclosures, auditors may have a difficult time finding a place for their temporary location out of the way of imaging system operators and field service engineers. Space in equipment rooms for imaging systems is usually very limited. The power and data connection cables for a monitor should In the future, imaging system manufacturers may incorporate low-cost monitor system into the front ends of their systems or utilize digital signal procerssing (DSP) hardware to implement embedded monitoring at the PDU level. Some of these systems may only record voltage to control monitor cost and size. This would prevent the use of bulky monitors outside the system boundaries. Setup and data management would also be streamlined and be located such that they do not interfere with the operation or safety of the main disconnect switch. included in the systems operating platform. Even though an imaging system may contain a built-in monitor, it may not be activated on a reactive basis until a system problem The monitor setup and data retrieval occurs. processes also present challenges for auditors. If the monitor cannot be setup for remote operation, then the auditor will need to revisit the site to make necessary setup adjustments and download data. Remote monitoring is becoming more of a standardized feature incorporating user friendly controls. However, most healthcare facilities will not allow penetration into their firewall for Remote monitoring may also find a widespread usage in imaging suites to monitor several modalities in conjunction with monitoring at the main switchgear level. The illustration on page 43 demonstrates a monitoring system designed to capture power quality data at five imaging system locations plus at the main switchgear level where the 480-volt is derived. This type of system would provide enough data to determine in an electrical disturbance occurred upstream or downstream of the main switchgear or specific imaging system. Common PQ Problems in Imaging Suites Any power quality professional or auditor with auditing experience knows the basic types of problems that are encountered in a power quality investigation. Quality power containing even minor everyday electrical disturbances can reap significant problems on an imaging system if the electrical system is plagued with wiring and grounding errors. Wiring and grounding systems with errors will make any electrical disturbance at the source worse at the load, thus increasing the likelihood of more damage to a system. Inside the Main Disconnect Panel for an Imaging System 42 Example of Remote Monitoring in an Imaging Suite Audits on imaging systems and their electrical system infrastructures typically reveal imaging system require low-impedance ground paths back to the voltage source to many of the same types of problems. These problems are usually associated with the techniques used to design and install the wiring and grounding systems that are used to power and protect an imaging system. Some examples of typical errors are included in the sections below. prevent ground currents from creating high potentials across electrical devices where they can cause damage to the system’s electronics. Power quality auditors on imaging systems are consistently interested in the integrity of the grounding systems. Grounding Grounding methods and practices are extremely important to the reliable operation and life of an imaging system. Grounds for imaging systems are required for safety and help to protect the sensitive electronics inside the imaging system. Electrical disturbances that are created inside or outside the Grounding methods and practices are extremely important to the reliable operation Some imaging system manufacturers are now requiring pre-installation power quality audits for all new MRI, CT, cardiac X-ray, and vascular X-ray imaging systems. With such programs in place, service record trends began indicating that many of the damaged and shutdown systems involved grounding errors inside the imaging suite associated with the grounding system all the way back to the service entrance. and life of an imaging system 43 Older healthcare facilities are known for multitudes of renovations, additions, and changes to the electrical system Auditors have found that ground conductors were missing from the branch circuits feeding the imaging systems. In some cases, the conduit ground (i.e., ground continuity established by the connection of the conduit system) was the only ground return path. In the event of a electrical disturbance such as a voltage surge or voltage sag, any ground current would find it more difficult to return to the source when it depended upon the conduit as a ground conductor. In cases where a grounding conductor was available, most of the time it could be traced back to a grounding point in the facility other than the ground point associated with the phase conductors. Older healthcare facilities are known for multitudes of renovations, additions, and changes to the electrical system. These activities take their toll on the electrical systems. Some facility engineers in older facilities are unable to locate their earth-grounding electrode (i.e., ground rod) because it had been installed for a very long time and no one ever needed to examine it. When electricians are unable to identify a reliable ground, they are inclined to install an additional grounding electrode for each new piece of imaging equipment. In cases like this, a facility with several grounding electrodes in different locations cannot establish a equipotential ground reference during an electrical disturbance. This often results in failed equipment caused by potential differences developed across the various grounding electrodes. n Randomly appearing, intermittent software errors n System lock-ups that require imaging system operators to reset or reboot the equipment n Random imaging artifacts that come and go in intensity and frequency n Hardware failures n Interaction with or interference from unrelated imaging systems in the facility The following photograph illustrates an example of multiple grounding errors found in a main disconnect panel for a CT imaging system. Notice from the figure that there are multiple grounding conductors with some not connected to any ground bus. In addition, the facility-side and load-side grounding conductors are connected together through the use of two lugs. However, these lugs are mounted on top of a painted surface inside the disconnect panel. Mounting grounding bars on top of painted surfaces is not good practice. This creates a capacitive effect between the ground bars and the metal of the panel. Such effects prevent high-frequency voltages and currents in the grounds from finding a low-impedance path back to the source. This type of grounding error In other cases, auditors found that the ground for an imaging system had not been connected to the grounding system of the facility. Some architects, electrical system design engineers, and facility engineers even recommend that isolated grounds be used when installing new imaging systems. The use of isolated grounds is not recommended for these types of installations. Grounding errors can cause many types of imaging system problems including: Example of Grounding Errors Found in a Main Disconnect Panel of a CT Imaging System 44 would make a voltage transient developed at the source more damaging for the front end electronics at an imaging system. effective and most widely used, but can present significant power quality problems if the neutral and ground conductors are not configured correctly on the primary and secondary sides. In providing power to imaging systems, transformers are often necessary to match the source voltage to the input voltage requirements for the system Transformers In providing power to imaging system, transformers are often necessary to match the source voltage to the input voltage requirements for the system. Some of the imaging systems are designed for multiple input voltages ranging from 200 to 480 volts, 50 and 60 hertz. One-hundred and twenty (120) volt requirements are also included but are usual- The figure below illustrates an example of step-down transformer used as a step-up transformer to provide a 480-volt source to an imaging system. The commonly provided 208/120-volt secondary voltage throughout the facility is used as the primary voltage for this transformer. However, a neutral conductor is pulled from the secondary of the 480- ly derived from separate sources. Systems that provide a range of input operating voltages should be powered from the higher voltage (i.e., 480 volts). Utilizing the higher volt- volt delta to 208/120-volt wye transformer and connected to the ‘primary’ of the 208/120-volt wye to 480-volt delta transformer. The use of this neutral conductor age will result in the use of phase and neutral (dashed line) should be avoided to prevent (if needed) conductors that have lower current ratings. Important to power quality, utilization of the higher voltage will result in fewer shutdowns caused by voltage sags and momentary interruptions. power quality problems with imaging systems. In some imaging suites, the higher voltage of 480 volts is not readily available, meaning that no 480-volt circuit is within a reasonable distance of the imaging suite where distribution subpanels are located. If a new imaging system is specified for such suites, then a problem in supplying the correct voltage to the area is encountered. Most suites have three-phase 208/120-volt circuits readily available with the appropriate ampacity ratings. The options for providing 480-volts to an imaging suite are: 1) install a new 480-volt circuit from the main switchgear, possibly requiring a long run; 2) install a step-up 208volt delta to 480/2770-volt wye transformer, requiring a special order transformer; or 3) install a step-down 480-volt delta to 208/120volt wye transformer with the 208/120-volt side connected as the primary and the 480volt side as the secondary. Options 1) and 2) are the most costly and present the longest installation times. Option 3) is the most cost Transformation of Utility Voltage to Secondary Voltage to Imaging System Voltage with Improperly Connected Neutral Conductor between the Two Transformers The figure on the following page illustrates another example of step-down transformer used as a step-up transformer to provide a 480-volt source to an imaging system. The commonly provided 208/120-volt secondary voltage throughout the facility is again used as the primary voltage for this transformer. However, a conductor is attached from the neutral of the primary side of this transformer to the ground. The use of this neutralto-ground conductor (or bond) should be avoided to prevent power quality problems with imaging systems. 45 Transformation of Utility Voltage to Secondary Voltage to Imaging System Voltage with Improperly Connected Neutral-to-Ground Conductor at ‘Primary’ of the Reversed Step-Down Transformer Incorrect transformer installations can burn up phase, neutral, and ground conductors during a fault condition These types of installations can burn up phase, neutral, and ground conductors dur- ductor should also be avoided to prevent power quality problems with imaging sys- ing a fault condition. How does this happen? The neutral on the primary side of the transformer provides a path for the fault current. This current in the primary windings of the tems. Here are a few more precautions to consider regarding transformers: transformer sets up a current in the secondary windings of the transformer, which in turn tries to drive the load. Then, these secondary circulating currents try to “pull up” the primary phase that is down, and the neutral current rises too high. You can avoid this problem by eliminating the neutral connection on the primary winding of the transformer. In other cases an isolation transformer like that shown in the illustration below, is used in a facility to isolate the primary from the secondary. This type of installation seeks to isolate incoming voltage transients from reaching the output. In many of these installations, a neutral conductor is carried from the primary side of the transformer to the secondary side. The use of this neutral con- n Do not use three transformers to cre- ate a wye-wye transformer bank. Because the transformers do not share the same iron core, the third harmonic circulating magnetic fields do not cancel out, creating a pseudo voltage of more than 300 volts and damaging any system or piece of equipment connected to it. n Do not use an ungrounded delta transformer to power diagnostic imaging equipment. This configuration can actually act like a voltage doubler. In this type of installation, auditors have documented phase-toground voltage measurements as high as 960 volts on a 480-volt system. To Use of an Isolation Transformer in a Imaging System Installation with Improper Use of a Neutral Conductor from the Primary to the Secondary Side of the Transformer 46 eliminate this problem, use a wye or corner-grounded delta transformer to power diagnostic imaging equipment. Electrical Connections Although some power quality professionals are debating where the line is drawn in the old rule of thumb that 85 to 90 % of all power quality problems are caused by wiring and grounding errors, these errors, when present, still pose significant problems for the dynamic loads and sensitive electronics in diagnostic imaging systems. Wiring and grounding problems include improperly grounded electrical equipment (see Grounding above); undersized phase, neutral, and ground conductors; improperly terminated conductors, and loose conductor connections. Two out of these four problems will be found in almost every imaging suite site with most of them containing some loose connections. Loose connections present an additional impedance in the circuit that will impact the shape of the voltage and current during steady-state and dynamic conditions when an electrical disturbance is occurring. A visual inspection of a connection will not be enough to tell if it is actually loose. Some conductors may be so loose that when touched may fall out of their lugs. For this reason, it is important to check for loose connections very carefully so as not to trip Eighty-five to ninety percent of all power quality problems are caused by wiring and grounding errors quality audit of an imaging system. This loose connection was found in the load-side phase conductors. This site experienced a number of power quality problems including failed power supplies and computer boards. These connections were tightened to the appropriate torque during the audit. Meeting the Power Quality Challenges of Imaging System Suites There are a number of challenges that must be met in order to understand and improve the power quality of imaging systems. These challenges are related to the design, installation, maintenance, and repair of these systems. Meeting these challenges will allow end users and manufacturers to reduce the cost of operating these systems through fewer service calls, fewer spare parts used, reduced customer downtime, and improved patient care services. Because each of these challenges are related to the technical backbone of power quality—delivery of electrical power through a healthcare facility electrical system on a 24 x 7 x 365 basis, those involved in addressing these challenges must understand equipment off line or run the risk of getting shocked. Loose connections can be found by using a 1,000-volt insulated UL- and OSHAapproved screwdriver (in good condition) to check the torque of the connections. A facility electrician or auditor may be able to turn a lug screw 2 to 6 times on some loose connections. Tightening all connections, terminals, and fittings will help to resolve many power quality problems. The photograph (right) illustrates a loose connection that was found during a power Example of Loose Conductor on Load Side of Fused Disconnect in Main Disconnect of CT Imaging System 47 the facets of each challenge. These facets involve application of the National Electrical Code, methods of providing backup power, good power quality practices, and the financial impacts of power quality problems on imaging systems. requirements and codes have come up against power quality issues, parties have always been able to resolve the issues without violating the NEC or standard power quality practices. Continuing to utilize this approach will foster improvements in imaging system performance related to power quality. Power Quality and the National Electrical Code The NEC does recognize the technical areas of power quality The purpose of the National Electrical Code (NEC) addresses four areas: practical safeguarding, adequacy, intention, and relation to international standards. In practical safeguarding, the purpose of the NEC is to protect “persons and property from hazards arising from the use of electricity”. In adequacy, the NEC “contains provisions that are considered necessary for safety. Compliance therewith and proper maintenance will result in an installation that is essentially free from hazard but not necessarily efficient, convenient, or adequate for good service or future expansion of electrical use”. In intention, the NEC “is not intended as a design specification or an instruction manual for untrained persons”. With regard to standards, the NEC addresses the fundamental principles of protection for safety as also recognized in safetyrelated international standards. Impacts of Testing Emergency Power Systems on Imaging Systems Much of the focus on testing emergency power systems in healthcare facilities has been on how often the generator should be tested and whether it should be tested under actual load or under a real simulated load (i.e., load bank). Regardless of testing conditions, national standards and state and local governments require that the generator be started, up-to-speed, and carrying the healthcare facility load with 10 seconds. Imaging systems are used very frequently in healthcare facilities. The chances of a power outage occurring during imaging system use are real. Facility engineers and imaging suite directors must be assured that their systems will be functional on emergency power in the event of an interruption, outage, or natural disaster. The NEC does recognize the technical areas of power quality but simply states that poor power quality resulting from voltage drops during load startup and distorted output voltages may affect the operation of a facility. However, the NEC does not recognize various types of electrical disturbances nor does it specify specific wiring and grounding methods as improving the power quality to a facility or a load. Although this may be true, the healthcare facility engineer, imaging system manufacturer, and the power quality auditor should strive to ensure that all relevant NEC requirements and codes, including those that are recognized by the state and local governments, are met. In no way should an NEC violation be instituted to resolve a power quality problem. In all cases where NEC 48 Other than the issues of generator starting and fueling, there are three basic concerns with using emergency generators to power any sensitive electronic equipment in a healthcare facility. These are 1) disturbance generation resulting from crossing over (transfer) to emergency power from utility power, 2) voltage distortion when operating on emergency power, and 3) disturbance generation resulting from crossing back to utility power. Imaging systems simply do not have enough inherent ride-through capability to remain operational during the crossover and during the cross back. The transition from utility power to emergency power will create some discontinuities in voltage including transients and distortions. In some cases, these discontinuities will damage the sensitive power supplies on the front ends of imaging systems. More importantly, imaging systems will need to be restarted after crossover or cross back. And, in some cases by the time a system is restarted and operational again, the utility power has already been restored. n Load sizing n Dynamic load testing n Physical sizing n Installation requirements n Battery maintenance and reliability X-ray, MRI, and CT systems present various During generator operation, voltage distortions and frequency shifts may occur. In most cases, voltage distortions (as long as they are not too severe) will have less of an impact on imaging system operation than frequency shifts. Generally, imaging systems can withstand a shift in frequency from ± 1 hertz to ± 3 hertz. Cases have been reported where imaging system operation from emergency power resulted in damage and shutdown to imaging systems caused by disturbances and frequency shifts. Power Conditioning for Imaging Systems Various types of power conditioners may be used to provide quality power to imaging systems. Several conditioners installed on the inputs of imaging systems during laboratory problems that must be considered when sizing a UPS for these systems. Each of these As another example, a vascular X-ray generator capable of delivering 100 kW of energy to an X-ray tube requires 171 kVA of input ener- tests and field installations were unable to gy. This is also a very dynamic load because support the dynamic load characteristics of the vascular system will only have a continu- imaging systems resulting in a collapse of the voltage and/or shutdown or permanent damage to the conditioner and/or imaging system. In some cases, the installation of a power conditioner actually further degraded the power quality. For these reasons, it is imperative for any conditioner to be validated for proper operation with an imaging system before it is specified, procured, and installed. ous power demand of 5 to 10 kVA. The power demand for a vascular system could go from 5 kVA to 171 kVA for 10 to 40 milliseconds and back to 5 kVA. This load cycling may be repeated up to 12 times per second. These described loads are very dynamic and in a lot of cases are not compatible with a number of UPS system outputs. Despite the obstacles in validating a uninterruptible power supply (UPS) type conditioner for use with an imaging system, UPSs have been the most popular conditioner. Several issues must be carefully considered during the selection process. These issues include Any power conditioner should be validated for proper operation with an imaging system before it is specified, procured, and installed systems has very dynamic load characteristics and voltage regulation requirements that must be considered. As an example, a typical CT system will have a continuous power demand of 20 kVA but a maximum power demand of 90 kVA from a few milliseconds up to possibly 10 to 20 seconds. During this time frame, the input voltage must be within 6% of the nominal line voltage. From this, one can see that the CT system has a very dynamic power demand. Interestingly enough, some imaging systems are even more dynamic with respect to their power demands. To identify the proper UPS, the operating characteristics and dynamic load behavior of the imaging system (e.g., CT, MRI, X-ray, etc.) need to be clearly defined by the manufacturer. This information should be provided to the UPS manufacturer or to the power quality researchers studying the compatibility in order to fully understand what type of loads will be placed on the UPS. 49 Following is a list of the critical operating characteristics that need to be provided to the UPS manufacturer for the specific imaging system: magnetic interference problems resulting in ultrasound imaging problems. n Nuclear medicine cameras can have an imaging head gantry that is driven n Continuous power demand n Instantaneous or maximum power demand n The cycle time for these power demands Power conditioners can be validated for use with imaging systems by conducting specialized compatibility testing • Definition of how long the maximum load demand will be required • Definition of how often the maximum demand will be repeated n Voltage regulation requirement n Front-end rectifier design used in the diagnostic imaging system that will be requiring power from the UPS, for example, does the imaging system use a 6 or 12 pulse design All diagnostic imaging systems do not have dynamic power demands. Nuclear medicine, positron emission tomography (PET), ultrasound, and information technology systems (used to store and manage imaging data) have a fairly constant power demand. Thus, as a general rule, it is easier to size a UPS for these loads based on nameplate power specification data and an appropriate UPS sizing philosophy for non-linear loads. by motors that could require large momentary current demands that might be larger than the kVA available from a UPS. Because of this dynamic load requirement, the UPS will possibly need to be sized significantly larger than the continuous power demand that the system would appear to require. Power conditioners can be validated for use with imaging systems by conducting specialized compatibility testing on the candidate conditioner electrically paired with the imaging system requiring conditioned power. Compatibility engineers at EPRI Solutions have significant experience in this area and working relationships with most conditioner manufacturers and some imaging system manufacturers. Compatibility testing will identify problem areas specific to the conditioner and the imaging system that may otherwise be resolved with system settings or design changes. Some common misconceptions regarding the use of UPSs with imaging systems included: n “If the diagnostic imaging system has Although this is true, there are a couple of caveats that need to be considered: n Ultrasound systems are very sensitive to radio-frequency (RF) noise. RF noise, which can compromise the operation of an ultrasound system, can be either radiated or conducted. Radiated noise travels through the air and conducted noise can travel through any metallic medium. The inverters in a UPS can potentially be a major source of RF noise for the ultrasound system and cause electro- 50 a continuous load of 20 kVA, then a 20 kVA UPS should be able to support the system.” Wrong, the continuous, average or normal power rating listed for most diagnostic imaging systems is the power demand when the system is in an idle state. When a patient imaging procedure is carried out on the system, the power demand could significantly increase to many times larger than the continuous value listed. n “The load is only ‘momentary’ so the UPS can be undersized.” Wrong, the diagnostic imaging system has voltage tolerance variations for which the system was designed to operate. If a UPS is undersized, the peak load of the system will cause the input voltage to go out of that tolerance range and cause image artifacts, system errors, lockups, and possibly hardware failures. n “If the diagnostic imaging system load is 60 kVA, then just doubling the size of the UPS up to 120 kVA will take care of the voltage regulation concerns.” Wrong, the ability of the UPS inverters to handle the dynamic step load is the deciding factor. Doubling or tripling the size of the UPS might not enable the UPS to meet the voltage regulation requirements of the diagnostic imaging system. Financial Impacts of PQ Problems on Imaging Systems There is no doubt that power quality problems financially impact the operation of imaging systems in healthcare facilities. Financial impacts may be created by several factors: es overhead costs. Systems that cannot be rebooted must remain idle until online or field service engineers from the imaging system manufacturer can resolve the problem. n Damaged hardware – Systems that experience damaged hardware as a result of power quality problems may be out of service for a few hours up to a few days or a week. In some cases, it may be difficult to determine all of the hardware components that were damaged by electrical disturbances until the system can be brought back up to some operational level. Additional parts may be required during the repair to render the system fully operational. In all, it is very difficult to determine the exact cost associated with imaging system downtime. Manufacturers typically keep very good system records which are used to determine which systems require a significant number of spare parts and service time. With imaging tests costing anywhere from a few thousand dollars to several thousand dollars and with the rising costs of healthcare, the cost of system downtime is definitely not decreasing. n Missed patient schedules – Patients having to reschedule an imaging test will have an extended stay in the healthcare facility. n Repeated imaging tests – Patients that must have their imaging tests repeated due to corrupted imaging files or artifacts, for example, must have their tests repeated. This increases the cost for that patient and reduces the available time slots for other patients. n System reboots – Systems that must be rebooted as a result of shutdown due to a power quality problem require the attention of imaging system operators and suite directors. The time required for these reboots is billed back to the facility and increas- 51 DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITIES PROPRIETARY NOTICE: THIS DOCUMENT, IN WHOLE OR ANY PART THEREOF, CONTAINS PROPRIETARY INFORMATION, AND IS INTENDED FOR THE SOLE USE, OF SOUTH CAROLINA ELECTRIC AND GAS COMPANY (A SCANA COMPANY). COPYING THIS DOCUMENT, OR ANY PART THEREOF, IS EXPRESSLY FORBIDDEN WITHOUT PRIOR WRITTEN APPROVAL OF SOUTH CAROLINA ELECTRIC AND GAS COMPANY. NON-ENDORSEMENT NOTICE: THE USE OF DATA OR SPECIFICATIONS IN THIS DOCUMENT IS NOT AN ENDORSEMENT OF ANY PRODUCT OR PROCESS. THERE MAY BE OTHER PRODUCTS FROM DIFFERENT MANUFACTURERS THAT MAY BE EQUALLY ACCEPTABLE IN ANY GIVEN APPLICATION. THE DATA AND SPECIFICATIONS ARE PRESENTED FOR COMPLETENESS TO AID THE READER IN ASSESSING THE PRESENTED RESULTS. LEGAL NOTICE: THIS REPORT WAS PREPARED BY THE EPRI SOLUTIONS, INCORPORATED (ESI). NEITHER THE EPRI SOLUTIONS, EPRI, MEMBERS OF EPRI, NOR ANY PERSON ACTING ON BEHALF OF ANY OF THEM: (A) MAKES ANY WARRANTY, EXPRESS OR IMPLIED, WITH RESPECT TO THE USE OF ANY INFORMATION, APPARATUS, METHOD, OR PROCESS DISCLOSED IN THIS DOCUMENT; OR (B) ASSUMES ANY LIABILITIES WITH RESPECT TO THE USE OF, OR FOR DAMAGES RESULTING FROM THE USE OF ANY INFORMATION, APPARATUS, METHOD OR PROCESS DISCLOSED IN THIS DOCUMENT; OR (C) GRANTS ANY RIGHT, TITLE, LICENSE, OR PERMISSION TO USE ANY INFORMATION, APPARATUS, METHOD, OR PROCESS DESCRIBED IN THIS DOCUMENT. USE OF INFORMATION, APPARATUS, METHOD, OR PROCESS DISCLOSED IN THIS DOCUMENT MAY INFRINGE PRIVATELY OWNED RIGHTS. Copyright © 2006 EPRI Solutions, Inc. All rights reserved. 52