1 Western Steel & Tube Storage Shed - Double Door Assembly And Use Instructions File: InstrShedDbl.pmd Step 1 Unpack and verify all parts are present: Your building is shipped on a platform that will eventually be your floor. Unscrew the side supports and other supporting structure so that the platform may be completely unloaded. Make sure someone is supporting the door assembly while it is being detached from the base. It could easily fall if unsupported. Verify that you have the following: 1 pc - Large Floor 1 pc - Front Door Assembly 2 pcs - Side Panel 2 pcs - Long Base Flashing 2 pcs - Short Base Flashing 2 pcs - Roof Panel 1 pc - Front Roof Peak 1 pc - Front Roof Peak Flashing 1 pc - Rear Roof Peak 1 pc - Rear Panel Hardware package 8 pcs - 3/8” x 3/4” Bolts 8 pcs - 3/8” Nuts 44 pcs - 3/8” Washer 24 pcs - 1 1/2” Lag bolts 4 pcs - 3” Lag bolts 26 pcs - 1 1/4” Wood Screws 32 pcs - 3/4” Self drilling screws with seal 4 pcs - 3/4” Self drilling screws If you have a double deep version, you will also get the following: 1 pc - Small Floor 2 pcs - Side Panel Extension 2 pcs - Short Base Flashing If Any Parts Are Missing, Please Call Our Customer Service Line - Toll Free 1-888-335-4507. Required Tools: 9/16” socket wrench, 9/16” combination wrench, electric drill with 3/8”, and 1/2” nut driver attachments, and Robertson #2 tip attachment, 1/4” drill bit, tape measure, 6 ft step ladder, calking gun, level, gloves. Required Supplies: 1 tube clear silicone, gravel or base material, 12” x 12” patio stones (6 pcs). Base material and patio stone requirement will vary depending on your application. Two People Are Required. Assembly time is less than 2 hours. To Prevent Cuts, Use Gloves When Handling Steel Panels. 1247 Clarence Ave. Winnipeg, MB. Canada. R3T 1T4 Ph: (204) 475-4966 Fax: (204) 477-8395 Toll Free: 1-888-335-4507 Copyright © 2013 Western Steel & Tube Ltd. 2 Step 2 Assemble Base: If you have the double deep version, you will need to attach the floors together. Flip the floors upside down on a flat surface as shown in the figure below. Use the 4 supplied 3” lag bolts with a washer to join the floors together. If you only have one floor section, you can skip this. Smaller floor to rear B Larger floor to front A B A Use the 3” lag bolts with washers to join the floor sections together A A Your floor will have metal support feet attached at each letter “A” marked above. They are designed to allow for easy pickup and movement of the packaged building during shipping. If you wish, you may leave the feet attached. If you have a double deep version, 2 extra feet are supplied. You can install them with 1 1/2” lag bolts at position “B”. If you want the shed to sit closer to the ground, you can remove the feet, and support the shed with small patio stones (or similar) at all points marked “A” and “B” above. We recommend at least 1” of clearance from the ground to allow for proper ventilation to reduce humidity under your building. Step 3 Attach Flashing to Base: Use the supplied wood screws to attach the flashing to the edge of the base. Long flashing on the front and rear, short flashing on the sides. The side flashing will overlap in the middle. If you have only one floor section, only one length of side flashing per side is required. Attach the corner flashing last. The screws will drill through the flashing in areas where there is overlap. Short edge flashing on sides Long edge flashing on front and rear Corner flashing last 3 Step 4 Level Base, Install Door and Side Walls: After leveling the base, you can start installing the door and side panels. Position the front door assembly at the front edge of the floor. Do not attach it to the base. Take one of the side panels that has a series of notches punched along the long edge. It is this notched edge that will be inserted into a slot cut into the back of the wood door post. Use the 1 1/2” lag bolts and washers to attach the side panel to the rear of the door post (4 bolts are required). Attach the remaining notched side panel in the same way. You have now completed the front half of the building. Side panel with notches on edge fits into slit on rear of cedar post Door Rear Side Rear Rear Front View from rear If you only have one floor section, the rear wall may now be directly attached to these short sides. Step 5 Attach Side Extensions and Rear Wall: The rear half of the building can now be constructed. Position the rear wall of the building near the back edge of the platform. The remaining side extensions can now be attached to each edge of the rear wall. Use 3/8” bolts with two washers per bolt. Two bolts are required for each side extension. View From Top Assembled front not shown Front Rear Rear Wall Side Wall 4 Step 6 Attach Front And Rear Sections: Join front and rear sections together. Use 3/8” bolts with two washers per bolt. Two bolts are required at each joint. Skip this step if you only have one floor section Step 7 Attach Walls to Floor: After drilling a 1/4” pilot hole, use a 5/16” lag bolt with washer in each hole. Position front, rear, and side walls so that they are centered and aligned to the floor. Because of the wood posts on the front, the front will be a little wider than the rear. Use the holes that are provided on the bottom edge of each panel as a guide for drilling 1/4” pilot holes through the flashing and into the base. Use a 5/16” lag bolt with washer in each hole. 5 Step 8 Attach Front and Rear Roof Peaks: Screw in from top Screw in from rear Start with the rear roof peak. Sit it on top of the rear wall such that the downward pointing flap with the mounting holes is against the rear panel. Make sure it is centered with equal overhang on each side. Attach with rubber sealed self drilling fasteners. Make sure that the peak does not shift to one side or the other during drilling. The front roof peak with coloured flashing can now be installed as shown. Use the same rubber sealed self drilling fasteners. The fasteners pass through and hold both the flashing and peak. Small pilot holes are located on top of the front panel to properly locate the assembly. This steel beam not required if you only have one floor section Step 9 Attach Roof Support Beams: The main roof support beam has small slots cut into each side. The slots allow you to insert the beam into the roof peaks. Install as shown. The steel support beam is then draped over the main support beam. The ends of the beam have small flaps that must be bent out to allow for attachment to the top edge of the container sides (see inset picture). Do not attach the beam until step 10 Steel support beam attached to edge at top of side 6 Step 10 Install Front and Rear Roof: The front and rear roof sections are identical. Install the front roof section first. The drip edge with the notch will be towards the front. Align the holes on the front edge of the roof with the pilot holes on the the top of the front roof peak. Use the rubber sealed self drilling fasteners. Move the steel roof support beam so that the pilot holes along the top of the beam line up with the slots on the rear edge of the front roof section (do not attach). Slots in roof will overlap in middle Edge of roof with drip edge and notch for wood post to overhang front and rear The rear roof section may now be installed. Install in the same way, starting with the fasteners along the rear roof peak. If some of the holes do not line up, you may need to lift one of the rear corners of the building until they do line up. This may be accomplished by inserting a 2x4 under the appropriate corner and lifting until the holes align. Only one roof section is supplied if you only have one floor section The slots on both roof sections, and the pilot holes on the top of the steel roof support beam should now line up. Before you install the rubber sealed self drilling fasteners, lift the rear roof up slightly (1/2” or so) and hold it up with some shims. A line of silicone should then be injected into the gap. Remove the shims and screw down the roof. You can now go inside the shed to attach the steel roof support beam to the top edge of the side walls (picture step 9). Use the self drilling fasteners without the rubber seals. Your container has internal channels at the botton of each wall to help direct water into the corners and out of the building. If you wish to prevent water from getting into these channels in the first place, you should silicone the small gap at the bottom where each corrugation meets the floor. Leave the tops open for ventilation. TIP - This container is designed to provide enough ventilation to prevent humidity buildup. In locations where the container may be exposed to a lot of fine blowing snow, you may wish to close off the vents incorporated into the front and rear roof peaks. Aluminum foil tape (or similar) can be used. The Container is now ready for use. Please review the safety instructions on the next page. 7 Warning: Failure to follow these warnings could result in property damage, personal injury or death. 1. When it is windy, be careful when opening your shed. The wind may catch the door and cause it to swing into somone or something. Keep the door secured when not in use. 2. Do not let children play in the building. 3. Do not use for human habitation. 4. Do not climb up on the roof. Proper use of this product is critical to safety and beyond the control of Western Steel & Tube Ltd. Western Steel & Tube Ltd. neither guarantees, nor will it be liable for any damage resulting from improper use. The liability of this product is limited to its purchase price if it proves to be defective in material and/or workmanship. Warranty information is available upon request. 1247 Clarence Ave. Winnipeg, MB. Canada. R3T 1T4 Ph: (204) 475-4966 Fax: (204) 477-8395 Toll Free: 1-888-335-4507 Copyright © 2013 Western Steel & Tube Ltd.