UNIVERSITY OF WATERLOO Department of Electrical and Computer Engineering E & CE 231 ELECTRONIC DEVICES LAB. MANUAL Spring 2007 Introduction - 1 Contents • General Instructions and Introduction • LS # 1. The Planar Fabrication Process and Test Measurements • LS # 2. Introduction to Bipolar Junction Transistors • LS # 3. Introduction to Field-Effect Devices • LS # 4. Introduction to CAD using the BIPOLE Program Introduction - 2 General Instructions Mani Vaidyanathan, Paul Hayes July 27, 2005 1. Introduction Welcome to the E&CE 231 laboratory! There are four lab studies to be done in this course: in lab 1, you will learn how semiconductor devices are fabricated; in lab 2, you will meet field-effect devices; in lab 3, you will study some fundamental properties of the bipolar transistor; and in lab 4, you will be introduced to computer-aided design of semiconductor devices. The purpose of these labs is threefold: to reinforce the theory that you learn in lectures; to give you some experience with measurement and instrumentation; and to help you improve your documentation and analysis skills. Students should perform labs in teams of two. A detailed lab schedule, including available time slots, report due dates, and the lab test will be given out during the first week of lectures. Typically, labs 1 and 2 are performed before midterm week, and labs 3 and 4 are performed after midterm week. The E&CE 231 labs have recently been totally revised. A lot of background information has been added with the goal of making the lab exercises more meaningful and easier to perform. However, in order to get maximum benefit from this information, you should read through each write-up before going to the lab; moreover, you should keep track of your questions and then ask a teaching assistant or the lab instructor for clarification during the lab period. Your feedback on these revised labs is welcome! Please let us know what you think so that we can make further improvements for future students. Feel free to offer your suggestions to the course instructor, or send your comments by way of electronic mail to phayes@ece.uwaterloo.ca. Introduction - 3 2. Lab Notebooks Please use a bound notebook for all lab studies, and adhere to the following guidelines: 1. Make sure your name and student number is clearly written on the front of the book. Also include the name and student number of your lab partner. 2. Number and date all pages. Do not leave any blank pages, remove any pages, nor add any pages. 3. Reserve the first few pages for an index showing the lab study number and title, date performed, page number, mark achieved, and signature of the teaching assistant. 4. Make sure you get a teaching assistant or the lab instructor to initial your work at the end of each lab session. There may be some lab mark penalty if the lab work is not signed before you leave your lab session. 5. Follow good engineering practice in making all entries; for example, always indicate units, title all tables and graphs, and keep your work tidy. You must use a hardcover notebook. For each lab study, only one lab report is required from a team of two students; however, both students must assist equally in performing the experiment, taking readings, and working out the results. All work must be done by hand, in ink. Remember that your laboratory notebook is meant to be a clear, concise but unambiguous record of what you did and what you observed in the laboratory - together with your comments "as appropriate". If we feel that comments were appropriate, but you made no comments, then your marks will reflect this. Critically analyze all of your observations. The date of the lab test will be posted. 3. In the Lab Please note the following rules when working in the lab: 1. There is no smoking, eating, or drinking allowed. 2. Proper footwear must be worn at all times. 3. Apparatus should never be borrowed from other benches. 4. Apparatus should be left in a tidy condition. We thank you for your cooperation. Introduction - 4 Laboratory Study 1: The Planar Fabrication Process and Test Measurements Mani Vaidyanathan1 1. Introduction Welcome to the world of semiconductor devices! In this lab, you'll learn a little about how diodes and transistors are fabricated. You'll get a chance to probe actual devices, fabricated here at the University of Waterloo, and perform simple test measurements on them. The purpose of the lab is not only to give you an idea of how microelectronic devices and circuits are made, but also to introduce you to many of the terms and concepts important in semiconductor device engineering. 2. Before the Lab Your prelab assignment is to read and familiarize yourself with the lab. You'll find that many of the terms and concepts are completely new to you. Keep track of the things you find confusing, and then ask a teaching assistant or the lab technologist for clarification during the lab period. Alternatively, you might want to check the references listed at the end of the lab. 3. Background Before doing any measurements, you need to understand the basics. We'll review how semiconductor devices are made, and then consider some of the units and dimensions commonly used in semiconductor engineering. 3.1 How are semiconductor devices made? The Planar Fabrication Process The most common semiconductor material used for electronic devices today is silicon. Devices are fabricated in silicon by means of a planar process. This process is based on the diffusion of impurities into the surface of a single-crystal silicon wafer. The impurities make regions of the silicon either rich in holes or electrons, the two current-carrying particles found in semiconductors. Regions rich in holes are called p-type, and regions rich in electrons are called n-type. When a p-type region meets an n-type region, a structure called a pn junction is formed. This structure is the basic building block of all semiconductor devices. 1 Based on exercises originally developed by Mr. I. R. Grant and Prof. D. J. Roulston. LS #1 - 1 A diode is formed using just a single pn junction. A simplified cross-section of a planar diode is given in figure 1. From your study of basic circuit theory, you may already be familiar with the current-voltage law for such a planar diode: Id = IS (exp ( Vd / m Vt ) - 1) Equation 1 where Id is the current through the diode, Vd is the voltage applied across its terminals, Vt is the thermal voltage, and IS and m are parameters related to the properties of the diode. However, you probably don't know how the structure in figure 1 leads to this law, or how the constants IS and m are related to the physical properties of that structure. These are some of the things that you'll learn in this course! Figure 1: Sketch of a planar diode, which is actually just a single pn junction. So how is a planar diode made? The procedure begins with an engineer defining a set of mask diagrams, such as those shown in figure 2. These diagrams, which are drawn using a CAD program, define the type of fabrication to be performed on a given area of the silicon. The mask diagrams are used to create a set of glass processing masks. Using the processing masks, the fabrication steps, which are illustrated in figures 3 and 4, are as follows: Figure 2: The masks needed to make the diode of figure 1. LS #1 - 2 Figure 3: Pictures of the silicon wafer after each processing step. The substeps used in step 2 are illustrated in figure 4. LS #1 - 3 Figure 4: Pictures of the silicon wafer after each substep in step 2. 1) 2) 3) 4) A layer of silicon dioxide SiO2 is thermally grown all over the surface of an n-type silicon wafer. The oxide is selectively etched using a process called photolithography. This involves the following substeps: a) The surface of the silicon dioxide is coated with a film of material called photoresist. The resist is lightly baked to drive off solvents and to dry it. b) The p-diffusion processing mask is placed near the coated wafer and exposed to ultraviolet light. The light degrades exposed photoresist. c) The slice is rinsed in a solvent which removes the degraded photoresist. d) Exposed silicon dioxide is etched in buffered hydrofluoric acid. e) The remaining layer of photoresist is removed. The slice is cleaned and placed in a deposition furnace. A thin layer of boron, which is an impurity known to make silicon p-type, is deposited and just diffused into the surface of the silicon. Note that the boron diffuses into the silicon only where the oxide has been etched away. This is why processing steps 1 and 2 were needed! During the deposition, a thin layer of oxide rich in boron, called borosilicate glass, is formed on the surface of the silicon, but is etched off. The slice is transferred to a diffusion furnace. The deposited boron surface layer is driven more deeply into the wafer; in other words, the boron atoms are made to diffuse more deeply into the silicon, converting it to p-type material rich in holes. LS #1 - 4 5) 6) 7) 8) Since the amount of boron available is fixed from step 3, the concentration of boron at the wafer surface falls while that at regions below the surface increases. During the diffusion cycle, a new layer of oxide is grown at the surface. The oxide forms a seal preventing boron atoms from escaping, and it is needed to allow further selective processing of the silicon. Contact windows are etched in the oxide. This step is the same as step 2 except that the contact window processing mask is used, and it is aligned with respect to the pattern already on the surface of the silicon. The slice is cleaned and placed in a vacuum deposition system. A layer of aluminum is deposited all over the surface. Aluminum is selectively removed, in a manner similar to step 2, using the metal processing mask, and the slice is baked to bond the aluminum to the silicon surface. The wafer is then ready for test measurements. The wafer, or slice, actually contains several copies of the devices to be fabricated. For the fabrication of a single planar diode, this means several copies of the diode would actually be made all over the wafer. Therefore, the last step is usually to dice the wafer into individual chips, every chip having one copy of the devices to be fabricated. Each chip is then packaged in a hermetically sealed case. Bonding wires are used to connect the chip to pins, and the pins are brought out of the package for connection to the outside world. For this lab, step 8 is omitted, and you'll work with entire wafers that have undergone various degrees of processing between steps 1 and 7. What about transistors? How are they made? A planar npn bipolar transistor may be made by performing extra processing between steps 4 and 5 listed above. The extra processing is needed to create a region extremely rich in electrons, called n+-type material, and requires the use of an impurity known to make silicon n-type, such as phosphorus. The n+ region is created within the p region formed after step 4. Figure 5 shows a simplified cross-section of a planar npn bipolar transistor. The fabrication required to make a field-effect transistor is more complicated, and you'll learn about these devices later. In this lab, we'll stick to diodes and npn bipolar transistors. LS #1 - 5 Figure 5: A simplified cross-section of a planar npn bipolar transistor. The emitter contact is E, the base contact is B, and the collector contact is C. Real Devices Although the above description is enough for you to get a basic idea of how diodes and transistors are made, it doesn't quite tell the whole story. To illustrate, let's have a brief look at the construction of a real npn bipolar transistor. Real transistors (and diodes) can be divided into those that are discrete, and those that are integrated. Figure 6: A cross-section of a real discrete npn bipolar transistor. The figure is not drawn to scale; in reality, the n+ substrate is about 10 to 100 times the thickness of the epitaxial layer. A device is discrete if it is the only device fabricated on a chip. Figure 6 shows a crosssection of a real discrete npn bipolar transistor. Compare it to the simple sketch in figure 5. Note that the n-type material in figure 5 actually refers to what is called an n epitaxial layer. This material, moderately rich in electrons, is grown on top of a thick n+ substrate. The LS #1 - 6 substrate provides mechanical support and allows for a good electrical contact --- note the difference in location of collector contacts between figures 5 and 6. Figure 7: A cross-section of a real integrated npn bipolar transistor. In reality, the psubstrate is much thicker than shown. Integrated devices exist with several other devices on the same chip. All the devices on the chip are combined to form a circuit, called an integrated circuit. Figure 7 shows a crosssection of a real integrated npn bipolar transistor. Compare it to the simple sketch in figure 5. As in the case of the discrete device, the n-type material in figure 5 corresponds to an n epitaxial layer. However, unlike the discrete device, the epitaxial layer is grown on top of an n+ buried layer that is diffused into a p- substrate. The buried layer, it turns out, is needed to lower the collector resistance of the transistor. The p- substrate, in conjunction with deep p+ walls surrounding the device, provides a method to isolate the transistor from other devices on the chip. Isolation is achieved by ensuring that all the pn junctions formed between the n epitaxial layer, n+ buried layer, p+ walls, and p- substrate are always under reverse bias, since a pn junction under reverse bias conducts virtually no current. Finally, an n+ diffusion, usually made at the same time as the n+ emitter diffusion, is required at the location of the collector lead. This diffusion is needed because it turns out that a good electrical contact cannot be made between metal and the epitaxial layer. You're probably wondering how the heck the structures in figures 6 and 7 end up working as bipolar transistors. Stay tuned. Before the end of this course, you'll find out! LS #1 - 7 3.2 A Note on Dimensions and Units It is conventional to use a variety of mixed units to describe the various dimensions encountered in semiconductor engineering. You should be prepared to meet any of them. The dimensions of a single semiconductor device, such as a diode or transistor, are typically quoted in microns (µm). One micron is equal to 10-6 m. For example, high-performance bipolar transistors typically have emitter diffusions that are a few microns wide. Think about this! Can you see how it is thus possible to have a huge number of these devices on a single chip of area, say, the size of your fingertip? Oxide thickness is usually given in angstroms (Å). One angstrom is equal to 10-10 m. Sometimes, oxide thickness is also quoted in fractions of a micron. For example, an oxide layer with thickness 2.0 × 10-7 m may be referred to as being 2000 Å or 0.2 µm thick. Overall chip sizes are often quoted in mils. One mil is 10-3 inches. Therefore, 25.4 µm = 1 mil. The mil, being nonmetric, is an inconvenient unit. You won't encounter the mil too much in this course. A unit you will have to get accustomed to using is the centimeter. At first, you may find this awkward, since when studying basic electricity and magnetism you more commonly used the meter. In semiconductor engineering, the centimeter is preferred over the meter. For example, free carrier concentrations, namely the number of electrons or holes available for current conduction, are quoted as a number per cubic centimeter; thus, one might give the free hole concentration as p = 1017 cm-3, meaning there are 1017 holes per cubic centimeter available for conduction. Even quantities that you are familiar with are quoted in terms of the centimeter rather than the meter. For example, the electric field is quoted in units of V/cm as opposed to V/m, and resistivity is quoted in units of Ω • cm instead of Ω • m. Be careful! 4. In the Lab 4.1 Devices for this Lab To keep things simple for this lab, we made neither real discrete nor integrated devices such as those in figures 6 and 7. Rather, we followed the simplified planar process outlined in the first part of section 3.1, that is, the process illustrated in figures 3 and 4. Each chip on the completed wafer contains many more devices than you will actually use in this lab. Figure 8 shows the patterns you will probe. You'll have to locate these when you look through the microscope at the probing station. LS #1 - 8 Figure 8: Patterns you will probe on the test chip. Note: The npn transistor is presently unavailable. LS #1 - 9 4.2 Identification of Wafers There are five wafers to be used in this lab. Wafers 1 to 3 are illustrated in figure 9, and each corresponds to a different stage of the processing cycle given in section 3.1, as follows: wafer 1 has the oxide from step 1 all over it; wafer 2 has the oxide from step 4 all over it; wafer 3 has the combined oxide from the growth in steps 1 and 4 all over it. Wafer 4 is just doped silicon. Wafer 5 is the completed wafer with all devices on it. Figure 9: Illustration of wafers 1 to 3. 4.3 Structure of the Lab Exercises In each of the exercises below, you will examine a different aspect of semiconductor device fabrication and characterization. For each exercise, there is a description and questions. Read the description, which contains all the background information you need, and then answer the questions. 4.4 Estimation of Oxide Thickness Description From the discussion in section 3.1, it is obvious that thermally grown oxide SiO2 plays a crucial role in the planar fabrication process. A critical parameter of interest is the oxide thickness. For example, we may want to know if a given oxide layer is thick enough to act as an effective barrier to diffusing impurity atoms, or we may require the thickness of a layer in order to estimate how long to apply an etching solution to remove it. LS #1 - 10 There are two ways to grow oxide. Dry oxide is a term applied to SiO2 grown by the following reaction: Si + O2 ⇒ SiO2 Equation 2 Wet oxide is a term applied to SiO2 grown with steam: Si + 2H2O ⇒ SiO2 + 2H2 Equation 3 Both the above reactions are carried out at high temperatures, typically between 800 and 1200 degrees celsius. Figures 10 and 11 show graphs of oxide thickness as a function of growth time; note that the top curve for each temperature applies to the wafers in this lab. If the growth method, temperature, and time are known, then these graphs can be used to get an estimate of the resulting oxide thickness. This estimate can be improved by observing the color of the oxide and consulting the chart in figure 12. Figure 10: Graph of oxide thickness versus growth time for dry oxide. LS #1 - 11 Figure 11: Graph of oxide thickness versus growth time for wet oxide. LS #1 - 12 Film Thickness (Microns) 0.050 0.075 0.100 Colour and Comments 0.125 0.150 0.175 0.200 Royal Blue Light blue to metallic blue Metallic to very light yellow-green Light gold or yellow -- slightly metallic Gold with slight yellow orange Orange to melon Red-violet Blue to violet-blue Blue Blue to blue-green Light green Green to yellow-green Yellow-green Green-yellow Yellow Light orange Carnation pink Violet-red Red-violet Violet Blue-violet Blue Blue-green Green (broad) Yellow-green Green-yellow Yellow to “yellowish (Not yellow but is in the position where yellow is to be expected. At times it appears to be light creamy grey or metallic) Light orange or yellow to pink boarderline 0.225 0.250 0.275 0.300 0.310 0.325 0.345 0.350 0.365 0.375 0.390 0.412 0.426 0.443 0.465 0.476 0.480 0.493 0.502 0.520 0.540 0.560 0.574 0.585 Tan Brown Dark violet to red violet Film Thickness (Microns) 0.600 0.630 0.680 Colour and Comments 0.720 0.77 0.80 0.82 Carnation pink Violet-red “Bluish” (Not blue but borderline between biolet and blue-green. It appears more like a mixture between biolet-red and blue-green and over-all looks greyish) Blue-green to green (quite broad) “Yellowish” Orange (rather broad for orange) Salmon 0.85 0.86 0.87 0.89 0.92 0.95 0.97 0.99 1.00 1.02 1.05 1.06 1.07 1.10 1.11 1.12 1.18 1.19 1.21 1.24 1.25 1.28 1.32 Dull, light red-violet Violet Blue-violet Blue Blue-green Dull yellow-green Yellow to “yellowish” Orange Carnation pink Violet-red Red-violet Violet Blue-violet Green Yellow-green Green Violet Red-violet Violet-red Carnation pink to salmon Orange “Yellowish” Sky blue to green-blue 1.40 Orange 1.45 1.46 1.50 1.54 Violet Blue-violet Blue Dull yellow-green Figure 12: Colour Chart for the thickness of SiO2 layers. Colour chart for silicon dioxide films observed perpendicularly under daylight fluorescent lighting. LS #1 - 13 Questions Assume the following data for the oxide growth in steps 1 and 4 of the process described in section 3.1: wet growth at 1100 degrees celsius and 50 minutes for step 1; wet growth at 1100 degrees celsius and 36 minutes for step 4. Recall the description of wafers 1, 2, and 3 given in section 4.2. The slices used for this lab study have ( 111 ) orientation. a) Estimate the thickness of the oxide on wafer 1 using the graph in figure 11. Refine your estimate by observing the oxide color and using the chart in figure 12. b) Repeat (a) for the oxide on wafer 2. c) It is evident from the given data that the oxide on wafer 3 is formed from 86 minutes of wet growth at 1100 degrees celsius. Using this information, repeat (a) for the oxide on wafer 3. Is your final answer less than, equal to, or greater than the sum of the answers from parts (a) and (b)? What qualitative statement does this lead you to make about the rate of oxide growth as a function of time? d) Suppose that the oxide on wafer 2 was actually formed using only dry growth. Using the thickness you got in part (b), and the graph in figure 10, determine how long the dry growth would have had to last to make the oxide, assuming it was also done at 1100 degrees celsius. What qualitative statement can you now make regarding the rate of dry growth compared to the rate of wet growth? 4.5 Carrier Type by Hot Probe Description Silicon which has no impurities diffused into it is called intrinsic, and silicon with impurities diffused into it is called extrinsic. In intrinsic material, the free electron and hole concentrations are equal: n = p. In n-type extrinsic silicon n > p, and in p-type extrinsic silicon p > n. We call the carriers present in higher concentrations the majority carriers, and the other carriers the minority carriers; for example, in n-type material electrons are the majority carriers. The majority carriers in extrinsic material come from the impurity atoms: in n-type material, each impurity atom donates an electron, and thereby becomes a positively charged ion; in p-type material, each impurity atom donates a hole, and thereby becomes a negatively charged ion. Although the donated carriers are free to move through the material, the ionized impurities occupy fixed positions. The hot probe method is used to determine the majority carrier type of a material. Figure 13 shows a sketch of the hot probe apparatus. The point h is heated whereas the point c is kept at room temperature. Since h is hot, the majority carriers there are thermally excited. Therefore, on average, the majority carriers move away from h. Similarly, the minority carriers will also move away from h; however, their concentration is so small that we can neglect them. A voltage results between h and c, and the polarity of this voltage indicates the type of material. LS #1 - 14 Figure 13: Hot probe apparatus. Questions a) With the hot probe apparatus, the voltmeter will read a positive voltage for Vh - Vc if the material is n-type, and a negative voltage for Vh - Vc if the material is p-type. Why? Hint: Neglect the minority carriers and consider what is left behind when the majority carriers move away from the hot probe. b) Use the hot probe apparatus to determine whether wafer 4 is n-type or p-type. 4.6 Resistivity by Four-Point Probe Description A characteristic property of a doped semiconductor is its resistivity. The four-point probe apparatus, illustrated in figure 14, provides a convenient way to obtain this quantity. Four equally spaced and colinear probes are lowered onto the surface of the material. A current I is passed through the outer probes while the inner probes measure a voltage V. If the impurity concentration is uniform throughout the material, and the thickness d of the sample is much less than the space s between probes, then it turns out that the resistivity is given by ρ= π V ln 2 I d ≈ 4.53 V d I Equation 4 For a sample of arbitrary geometry, the resistivity depends on both s and d in a more involved way. LS #1 - 15 Figure 14: Four-point probe method to get resistivity. Questions a) Use the four-point probe apparatus to determine the resistivity of the material in wafer 4. Wafer 4 (d = 228 µm) satisfies the conditions under which equation (4) is valid. b) Using the value of resistivity that you obtain, your knowledge of the wafer type from part (b) of section 4.5, and the graph in figure 15, determine the concentration of impurity atoms in wafer 4. Name one element which could have been used as the impurity for wafer 4. LS #1 - 16 4 6 8 10 2 Resistivity (ohm * cm) 2 4 6 8 100 P Type 4 6 8 1.0 2 N Type 0.1 14 10 2 4 6 8 15 10 2 4 6 8 16 10 2 4 6 8 17 10 Impurities / cm3 Figure 15: Resistivity versus impurity concentration in silicon. 4.7 Sheet Resistance Description Consider the p-type regions in the diode and transistor of figures 1 and 5. For a given chip with several diodes and transistors, the p region in every device is created at the same time by the same processing steps. Therefore, the vertical characteristics of each and every p diffusion on a chip must be the same. On the other hand, the lateral dimensions of the p-type region in a given diode or transistor are determined by the mask diagram, and an engineer may specify different lateral dimensions for different devices on a chip depending on their intended use. LS #1 - 17 A p-type region of arbitrary lateral geometry is illustrated in figure 16. For this region, we may write the resistance as R= ρl wt = ρ l Equation 5 t w However, for the p region in every device on a chip, the resistivity ρ and thickness t are the same; only the length l and width w vary from device to device. With this in mind, we define the quantity R[_] ≡ ρ / t , and rewrite equation (5) in the form R = Rsq l w Equation 6 The quantity Rsq (or R[_] ) is called sheet resistance. Provided the ratio l/w is known, the resistance of any p region may be calculated using Rsq in equation (6). Rsq is said to have units of Ω / [_] read “ohms per square”,since it is equal to R for a square: R = R[_] , when l=w. Correspondingly, the ratio l/w in (6) is called the number of squares, and taken to have units denoted by the symbol ‘ [_] ’. Ideally, the ratio l/w is determined by dimensions on the mask diagram; in practice, the actual l/w ratio in a fabricated device is somewhat smaller. To see this, refer back to the planar process description in section 3.1. Suppose an engineer specifies a p diffusion mask diagram with a long, thin region of length l and width w. Ideally, this would correspond to a region with an area of l/w squares. However, in step 2 of the processing, etching can undercut to expose an area of width greater than w at the surface of the silicon; moreover, in step 4, diffusion proceeds laterally as well as downward. The result is that the actual p region which is formed will have a width greater than w, and the number of squares will be less than the value l/w obtained from the mask dimensions. Note that the larger the value of w on the mask diagram, the smaller the effect that undercutting and sideways diffusion will have on the ratio l/w. Figure 16: A p-type region of a diode or transistor. The length of the region is l, its width is w, and its thickness is t. Of course, the concept of sheet resistance can be applied to any layer of material which has identical vertical characteristics all over a chip, or even all over a wafer for that matter, and not just the p regions discussed above. For example, one might speak of the sheet resistance of the n-type diffusions used to create the emitters of all bipolar transistors on a chip. LS #1 - 18 Questions Consider again figure 8. Note the sheet resistance test pattern. This pattern is just a large p diffusion made in the starting n-type material. Circular metal contacts, or pads, are made to the diffusion at the surface. The pattern will be used to study the sheet resistance of the p diffusions made during the creation of the diodes and transistors on your wafer. Locate the test pattern on a chip on wafer 5 by looking through the microscope at the probing station. For each of the following exercises, use the probing station to make contact to appropriate pads. Please take care to position the probes gently so that you do not damage the wafer. Then, before taking any readings, turn off the microscope light! The light from the microscope is quite bright, and it can cause many electrons and holes to be generated in the silicon. These generated carriers could interfere with your measurements. Of course, the ambient light in the room will also generate a few carriers; however, this light won't cause enough generation to significantly affect any results. a) Apply a voltage V between pads 1 and 4, and measure the resulting current I. Calculate the resistance R1,4=V/I between pads 1 and 4. Hint: For an accurate measurement, use a voltage V yielding a current I of at least one milliampere. A current of this size will ensure that any generated carriers from the ambient room light do not significantly affect your results. b) In the measurement of part (a), why can you be sure that all of the current I flows only in the p-type diffusion, that is, why can you be sure that none of the current flows through the starting n-type material? Hint: Consider equation (1) with Vd = 0. c) If the lateral area of the p diffusion between pads 1 and 4 is equivalent to 15 [_] (sq) , calculate its sheet resistance R[_] using the value of R1,4 you got in part (a). d) Use pads 1 and 4 as current pads, and pads 2 and 3 as voltage pads; in other words, cause a current I to flow from pad 1 to pad 4, and measure the voltage V between pads 2 and 3. Do you see that is the voltage between the points x1 and x2 due to the current I flowing from pad 1 to 4? Hence, calculate the resistance Rx1,x2 = V/I of the p diffusion between the points x1 and x2. If the equivalent area between x1 and x2 is 10 [_] (sq) , calculate the corresponding value of sheet resistance R[_] for the p diffusion. Strictly speaking, the value you get is more accurate than that in part (c) because, by using different pads for current and voltage, you eliminate the effects of contact resistance from your measurement. How does the value you get compare with that in part (c)? Would you say that contact resistance significantly affected the result you got in part (c)? Hint: For an accurate measurement, use a current I of at least one milliampere. This will make the effects of any generated carriers from the ambient room light negligible. e) Apply a voltage V between pads 1 and 3, and measure the resulting current I. Calculatethe resistance R1,3=V/I between pads 1 and 3. Hint: As in part (a), for an accurate measurement, use a voltage V yielding a current I of at least one milliampere. f) The area between pads 1 and 3 has mask dimensions yielding ( l / w )1,3 = 30 [_] (sq), and the area between pads 1 and 4 has mask dimensions yielding ( l / w )1,4 = 15 [_](sq). Based on these mask dimensions, what is the ideal value of the ratio of resistances LS #1 - 19 R1,3/R1,4? What ratio do you get using the values of R1,4 and R1,3 that you measured in parts (a) and (f)? How does the measured ratio compare to the ideal ratio? Is this what you expect? Explain. Hint: Consider the effect of the long and thin section, near pad 3, on the actual number of squares between 1 and 3. g) Repeat part (d) using another p diffusion test pattern on your wafer. Ideally, you should get the same answer, but turbulence of the gas sources in the diffusion furnace can cause the sheet resistance to vary from one part of the wafer to another. 4.8 Measurement of the Finished Diode and Transistor Description Figure 17 shows the current-voltage characteristics for a diode. For forward voltages VD > 0, the current ideally rises exponentially with voltage, as predicted by equation (1). For reverse voltages VD < 0, the current is approximately equal to -IS, but slowly increases in magnitude with increasing reverse voltage. If the reverse voltage is increased far enough, breakdown will take place. At this point, occurring for a critical voltage called the breakdown voltage VB , the reverse current drastically increases in magnitude. Given the physical properties of a diode, you'll learn later in this course how to calculate IS and VB. Figure 17: Current-voltage characteristics for a diode. LS #1 - 20 Figure 18 shows the IC versus VCE characteristics one might measure for an npn transistor. The current gain β of the transistor can be obtained by finding the ratio IC / IB; for example, for the characteristics illustrated in figure 18, β ≈ 100. The current gain is an important property characterizing a transistor. Later in this course, you'll derive an expression for the β of an npn transistor in terms of its physical properties. Questions Refer back to figure 8. Note the patterns for the diode and transistor. Locate these on a chip on wafer 5 by looking through the microscope at the probing station. In this exercise, you'll examine the characteristics of the finished devices using a curve tracer. The curve tracer is a tricky piece of equipment to use, so please ask a teaching assistant or the lab technologist for help. Remember to turn off the microscope light prior to making any measurements! a) Probe pads 23 and 20 of the diode, connecting pad 23 to the collector terminal and pad 20 to the emitter terminal of the curve tracer. Sketch the diode forward characteristics for ID between 0 and 100 µA. Be sure to label and scale the axes on your sketch. b) Measure the breakdown voltage VB. c) Sketch the diode reverse characteristics, for VD between 0 and -4 V, with low- and highintensity incident light. Use the microscope light at low- and high-intensity settings. Observe that incident light has the effect of essentially shifting the characteristics vertically by an amount IL. This occurs because of the holes and electrons generated by the incident light. It turns out that these generated carriers flow in the reverse direction, creating a light current IL which subtracts from the normal diode current. Show IL on your sketch. Be sure to label and scale the axes on your sketch! Figure 18: Ic versus VCE characteristics for a sample bipolar junction transistor. LS #1 - 21 d) The npn transistor is presently unavailable, so please omit this exercise (d). Probe the npn transistor and connect emitter, base, and collector to the appropriate terminals on the curve tracer. Sketch the IC versus VCE characteristics. Estimate the transistor current gain when IB = 50 µA. 4.9 Switching of a Diode Description One of the most important things to know about a semiconductor device is its potential switching speed. This is because the fastest rate at which a diode or transistor can turn on and off ultimately determines the speed of the circuits, and hence the systems, in which they are used. The first step in understanding what limits the speed of a semiconductor device is to study the switching of a diode. In this exercise, you will look briefly at the turn-off characteristics of a diode under current drive. Consider the simple circuit and waveforms in figure 19. A generator is connected to the series combination of a diode and a resistor R. The generator switches from a positive voltage Vf to a negative voltage -Vr. If Vf and Vr are both much larger than the forward diode voltage drop Vd, the diode is said to be under current drive; that is, the generator is attempting to drive currents of approximately Vf / R in the forward direction and Vr / R in the reverse direction through the diode. When Vg = Vf, the diode is forward biased, and as you might expect, a current of approximately Vf / R flows. Now, when the generator switches to Vg = -Vr, you might think that the diode is immediately forced into a reverse bias condition, and hence that the current should immediately become ID = -IS = tiny. But that's not what happens! In reality, when Vg switches to -Vr, a current ID = -Vr / R flows for a finite time tS, called the storage time, and only then does it decay rapidly towards -IS! What gives rise to the diode storage time? You'll learn later that in a pn junction diode, the current ID through the diode is carried by holes and electrons which are injected from one region to the other: holes are injected from the p side to the n side, electrons are injected from the n side to the p side, and the amount of injection increases with the forward current. When the generator switches from Vf to -Vr, these carriers have to be evacuated before the diode is reverse biased; that is, the injected holes have to be pulled back to the p side, and the injected electrons to the n side. Until the carriers are all pulled back, they will carry the forced reverse current -Vr/R in the diode, and this occurs for the storage time tS. LS #1 - 22 Figure 19: Simple diode switching circuit and waveforms. For this lab, a 1N4003 diode and R = 7 kΩ Ω will be used. Questions A teaching assistant or the lab technologist will set up the diode switching circuit and display the waveforms on an oscilloscope for you. The waveforms will be displayed for four cases: 1. Vf = Vr = 5 V, tf = 50 µs; 2. Vf = 9 V, Vr = 1 V, tf = 50 µs; 3. Vf = 3 V, Vr = 7 V, tf = 50 µs; 4. Vf = Vr = 5 V, tf = 5 µs. Watch the demonstration and do the following: a) Write down the measured value of tS from the oscilloscope display for each of the four cases. b) Using your observations from cases 1 to 3, explain qualitatively how tS varies with the ratio Vf / Vr. Explain why this behavior ought to be expected. LS #1 - 23 c) For the diode used in this demonstration, and assuming that the diode is fully turned on initially, it works out that tS is given by tS = τp0 ln (1 + Vf / Vr ) Equation 7 where τp0, called the hole minority carrier lifetime, is the average length of time an injected hole survives in the n side before recombining with an electron. Using your observations from cases 1 to 3, calculate τp0, which is an important diode parameter. Are the values you get from the three cases similar? What would you quote as the approximate value of τp0? a) Cases 1 and 4 use the same values of Vf and Vr. Yet, you will find that tS in case 4 is less than tS in case 1. How can you explain this? Hint: Note that equation (7) is not valid for case 4. 5. Conclusions: What You Learned! In this lab, you have been introduced to many important ideas in the study of semiconductor devices, including: the planar fabrication procedure; conductivity type; pn junctions; real diodes and transistors; resistivity; sheet resistance; and diode switching. As the term progresses, you will study each of these topics, and others, in detail. 6. References 1. Donald A. Neamen. Semiconductor Physics and Devices, 3ed edition. McGraw Hill, Toronto, 2003. 2. Ben G. Streetman and Sanjay Banerjee. Solid State Electronic Devices, 5 th edition. Prentice Hall, Upper River, New Jersey, 2000. Chapter 5 covers the p-n Junction. 3. David H. Navon. Semiconductor Microdevices and Materials. Holt, Rinehart and Winston, New York, 1986. Chapter 11 contains an overview of the fabrication procedure for integrated circuits. 4. R. Runyan and K. E. Bean. Semiconductor Integrated Circuit Processing Technology. Addison-Wesley Publishing Company, Reading, Massachusetts, 1990. This book contains far more information than you need for this lab. However, if you're interested, chapter 1 offers a nice historical perspective on the invention of the transistor and integrated circuits, and chapter 2 contains a nice overview of the integrated circuit fabrication process. LS #1 - 24 5. J. Roulston. Bipolar Semiconductor Devices. McGraw-Hill, New York, 1990. This book contains more information than you'll need for this course; however, it's a great one to keep in mind as a general reference when you study diodes and bipolar transistors. Chapters 1 to 3 present the basics of semiconductor physics, p-n junctions, and diodes; chapter 4 investigates diode switching; chapter 7 looks at the basic theory of operation of the bipolar transistor; and, if you're interested, chapter 14 has information on the fabrication of advanced technology bipolar transistors. 6. Adel S. Sedra and Kenneth C. Smith. Microelectronic Circuits. Holt, Rinehart and Winston, New York, second edition, 1987. Appendix A has a nice, concise overview of the fabrication procedure for integrated circuits. 7. Edward S. Yang. Microelectronic Devices. McGraw-Hill Book Company, New York, 1988. Not particularly useful for this lab, but good to keep in mind as a general reference. 8. Adir Bar-Lev. Semiconductors and Electronic Devices. Prentice Hall, Englewood Cliffs, New Jersey, 2nd edition, 1984. Chapter 16 gives an overview of the fabrication procedure for integrated circuits. Chapter 5 contains a little information on the hot probe method, resistivity by the four-point probe, and sheet resistance LS #1 - 25 Laboratory Study 2 Introduction to Bipolar Junction Transistors Mani Vaidyanathan1 10 October 1996 1. Introduction The first working transistor was a bipolar transistor, invented by John Bardeen, Walter Brattain, and William Shockley of Bell Laboratories during the late 1940s and early '50s. There is no doubt that the creation of this device represents one of the most important technological advancements of this century; in fact, Bardeen, Brattain, and Shockley were given a Nobel Prize for their work. Today, the bipolar junction transistor (BJT) is widely used, both in discrete and integrated form, in all sorts of electronic systems. In this lab, you'll be introduced to some fundamental properties of the BJT; by the end of this course, you'll know all about this extremely important semiconductor device. 2. Before the Lab Ideally, by the time you do this lab, you should have completed lab # 1 and covered the basic operating principles of the BJT in lectures. However, because of scheduling constraints, many of you will be doing this lab before doing lab # 1 and also before you've covered the BJT in class. Don't worry about this, because the essentials of BJT operation you need in order to do the exercises are included in this write-up, and when you need information from lab # 1, the appropriate sections to which you should refer will be indicated. Your prelab assignment is to read this write-up and familiarize yourself with the lab. As with lab # 1, and depending on when in the term you actually do this lab, you may find that many of the terms and concepts are new to you. Keep track of the things you find confusing, and then ask a teaching assistant or the lab technologist for clarification during the lab period. Alternatively, you might want to check the references listed at the end of this write-up. 3. Background: Basic Operation of a BJT In lab # 1, we saw how an npn bipolar transistor is fabricated by way of the planar process. If you haven't done lab # 1, you can get the essentials by reading section 3 of that lab write-up; if you have done lab # 1, then you should refresh your memory by reviewing the fabrication process. Please do this now. 1 Based on exercises originally developed by Prof. D. J. Roulston and Prof. M. I. Elmasry. LS 2 - 1 Figure 1 Basic structure of a planar npn bipolar transistor under standard operating conditions. The resulting simplified carrier flows, and conventional currents due to these flows, are shown. Note that the conventional current due to electrons is opposite to the direction of their flow. This is because electrons are negatively charged. Figure 1 shows the basic structure of a planar npn bipolar transistor under standard operating conditions. Usually, the first pn junction, formed between the n+ and p regions, is under forward bias, while the second pn junction, formed between the p region and n starting material, is under reverse bias. Since the first pn junction is under forward bias, carrier injection takes place there: holes are made to flow from the p region into the n+ region, and electrons are made to flow from the n+ region into the p region. Since the second pn junction is under reverse bias, no carrier injection takes place there. Shown in Figure 1 are the paths of the holes and electrons, as well as the conventional currents due to their flow. The holes enter through the surface contact 10, travel through the p region, get injected into the n+ region, traverse the n+ region, and then exit from the surface contact 9. The electrons enter through the surface contact 9, travel through the n+ region, get injected into the p region, traverse the p region to the n starting material, and finally travel up to the surface contact 1. We say that the n+ region emits electrons and that these are collected by the n region; correspondingly, we refer to the n+ region as the emitter and the n starting LS 2 - 2 material as the collector. The p region is called the base. As well, since electrons are injected downward, we say that the device is operating in the downward mode. Figure 2 Simplified bias arrangement for standard downward operation of an npn bipolar transistor. RB, RC not included. IE = IC + IB Figure 2 shows the biasing required to achieve standard downward operation. The voltage VBE is typically around 0.7 V, and VCE is typically a few volts. Shown also in figure 2 are the terminal currents: IC is the collector current; IB is the base current; and IE is the emitter current. Can you see which carriers are responsible for each of these currents in the device by looking at Figure 1 ? The base current is carried by the holes at contact 10, the collector current by the electrons at contact 1, and the emitter current by the holes and electrons at contact 9. The forward bias on the n+p junction, or emitter-base junction, in Figure 1 is created by the applied voltage VBE. This applied voltage determines the amount of carrier injection that takes place at the emitter-base junction; therefore, this voltage has control over the number of electrons crossing the nearby reverse-biased base-collector junction. In other words, the voltage VBE controls the collector current IC. This phenomenon, namely that the applied voltage across a forward-biased junction VBE controls the current crossing a nearby reversebiased junction IC, is called transistor action, and in a sense, it's what defines a bipolar transistor. LS 2 - 3 4. In the Lab Fitgure 3 Substrate is Pin 1 (n type material). Composite mask diagram of the chip to be used for this lab. The pin numbers of the pads to which you need access are marked on the diagram. LS 2 - 4 4.1. Devices for this Lab Figure 3 shows a composite mask diagram for the chip you will use in this lab. The chip was made using an integrated circuit fabrication process. Unlike in lab # 1, you will not probe the chip directly; rather, you will access the chip through a 16-pin dual-in-line package (DIP). The pin numbers of the pads to which you need access are indicated in Figure 3. There are two transistors, and two patterns to be used in this lab: • transistor 1 is a large npn device, and its composite mask diagram is shown in Figure 7 • transistor 2 is a lateral pnp device, and its composite mask diagram is shown in Figure 18 • pattern 1 is a large p diffusion, and it is shown in figure 13 • pattern 2 provides access to the p diffusion layer under the n+ emitter, and it is shown in figure 14. See if you can locate these transistors and patterns in figure 3. 4.2. Structure of the Lab Exercises In each of the following exercises, you will examine a different aspect of bipolar transistors. For each exercise, there is a description and questions. Read the description, which contains all the background information you need, and then answer the questions. 4.3. Standard Downward Characteristics Description Consider again the npn transistor biased for standard downward operation, as in the simplified circuit of Error! Reference source not found.. With the emitter terminal as the common, we often consider the base terminal as the input and the collector terminal as the output, and say that the transistor is working in a common-emitter configuration. Using this nomenclature, for a given transistor, we are interested in how the output current IC relates to both the input voltage VB ≡ VBE and the input current IB; in particular, we want to know exactly how IC varies with VBE, and we want to know the value of the current gain β ≡ IC / IB. Consider IC as a function of VBE. When you study the theory of the BJT in lectures, you'll learn that I C = I CS [exp( V BE ) − 1] Vt Equation →1 where ICS is called the collector saturation current and Vt is the thermal voltage. Doesn't equation 1 look familiar? It's identical in form to the current-voltage law for a diode! Since the collector current is a result of carrier injection at the forward-biased emitter-base junction, and this junction itself is just a diode, you shouldn't find this surprising. LS 2 - 5 Figure 4 Simplified picture of an npn transistor illustrating the dimensions B, L, and WB. The collector contact is not shown in the sketch. In lectures, you'll derive an expression for ICS in terms of the physical properties of the transistor. Assuming that the concentration of impurity atoms in the p-type base is uniform, you'll find that 2 I CS qA e n i D n = N Ab W b Equation → 2 where the symbols, some of which are illustrated in figure 8, are as follows: q= 1.602 × 1019 C is the electronic charge; Ae = B × L is the lateral emitter area; ni = 1.5 × 1010 cm-3 is the intrinsic free carrier concentration, namely the concentration of electrons and holes available for conduction in pure silicon; Dn is the electron diffusion coefficient in the base, and is a physical constant which describes how electrons move through the p-type base; NAb is the concentration of impurity atoms in the p-type base; and WB is the neutral base width in the vertical direction. Equation 2 is only valid if the concentration of impurity atoms in the p base is uniform. In a planar npn device, the impurity concentration in the base is actually not uniform; in reality, the concentration varies vertically through the device, namely along the x axis in figure 8. We can easily correct equation 2 to take this into account. The simplest correction is to replace NAb in equation 2 with Nab av , the average impurity concentration in the region between x = 0 and x = WB. Strictly speaking, however, the product NAbWB in equation 2 should be replaced with a quantity G, called the Gummel number. This number is given by Wb G= ∫ N ( x ) dx 0 LS 2 - 6 Equation → 3 where N(x) is the impurity concentration at a depth x below the emitter-base junction. As well, strictly speaking, the constant Dn in equation 2 should be replaced with an average value Dn av . This is because Dn is a function of the impurity concentration; thus, since the doping is not constant but varies with x, it follows that Dn is not a constant but depends on x. 2 Figure 5 Gummel plot for a sample bipolar transistor. Ideally, the plot is a straight line, but it will droop at high IC due to the base and emitter resistances. Extrapolation of the plot back to the IC axis yields the saturation current ICS. It is customary to show the IC versus VBE characteristics of a transistor on a Gummel plot. Figure shows a sample Gummel plot. Note that the IC axis has a logarithmic scale whereas the VBE axis has a linear scale. Ideally, from equation 1, this means that the plot should be a straight line. To see this, note that for values of VBE greater than a few Vt, we can neglect the -1 in equation 1 to write I C = I CS exp( V BE ) Vt 2 Equation → 4 At this point, if you haven't yet covered the basic theory of diodes and BJTs in lectures, you might have a lot of questions. Don't let this discourage you! For now, take the stated equations on faith, keeping in mind that you'll eventually examine them closely in lectures. Remember also to keep track of your questions, so that you can ask for help during the lab period! LS 2 - 7 and hence log e log IC = log ICS + VBE L L L L Equation → 5 Vt 10 10 10 so that log 10 I C ∝ V BE Equation → 6 At high values of IC, the Gummel plot droops, deviating from the ideal straight line behavior. This deviation is due to the base resistance and emitter resistance of the transistor; we'll investigate this more in section 4.4. Note that the intercept of the Gummel plot with the IC axis yields the collector saturation current ICS. β Figure 6 Sketch of the current gain β as a function of collector current IC for a sample transistor. The sketch assumes that the transistor is operating in the standard downward mode, namely with the emitter-base n+p junction under forward bias and the collector-base np junction under reverse bias, for all values of IC. Note that logarithmic scales are used for the β and IC axes. Consider the current gain β = IC/IB. When you studied the bipolar transistor in basic circuit theory, you would have learned that β is typically quite a high number, around 100. However, you probably didn't learn that the value of β depends on the amount of collector current flowing, that is, β is a function of IC. Figure 6 shows a sketch of a typical β versus IC plot. Note that β is highest at intermediate values of IC, and falls off for low and high values of IC. In this course, you won't learn too much about why the current gain falls off at low and high values of IC; however, you should be aware that a transistor biased at very low or high currents could have a small current gain. LS 2 - 8 Figure 7 Large npn transistor. The emitter area is 100 × 100 µm2. Base, emitter, and collector leads for downward operation are indicated on the diagram. Procedure & Questions Consider the circuit in figure 8. You'll use this circuit to study the IC versus VBE and β versus IC characteristics for transistor 1. Recall that transistor 1 was shown in figure 7. LS 2 - 9 Figure 8 Circuit you will use to study the operating characteristics of npn bipolar junction transistors. RB = 10 kΩ Ω, RC = 270 Ω Procedure (a) Connect the circuit using transistor 1. Vary VBE from 500 to 850 mV, in increments of about 50 mV, by varying VBB; meanwhile, hold VCE at 1.0 V by varying VCC. Use digital ammeters to measure IB and IC, and use a digital voltmeter to measure VBE and VCE. As you go, write down VBE, IB, IC, and VCE so that you obtain a table of values for these quantities. Note: You must keep VCE at approximately 1.0 V for all your measurements! Hint: For the VBE values specified, you should get a range of IC values from tenths of microamperes to tens of milliamperes. Stop if Ic exceeds 90 mA. (b) Using the data you got in part (a), construct a Gummel plot for transistor 1. Extrapolate the Gummel plot back to VBE = 0 to determine the saturation current ICS. Hint: You should find3 that ICS is between 10-16 and 10-15 A. From the theory presented in this section, it is evident that I CS qA e n i 2 D nav = G Equation → 7 (c) Using Dn av = 20 cm2/s and the value of ICS you got in part (b), calculate G. Recall that Ae = 100 × 100 µm2 for transistor 1, and use the values q = 1.602 × 10-19 C and ni = 1.5 × 1010 cm-3 for your calculation. (d) Using equation 5 and two points from the straight-line portion of your Gummel plot, find the thermal voltage Vt. Hint: The calculation should not require a value for the saturation current ICS. 3 The numbers given in the hints are only guidelines to help you ensure that you're performing measurements correctly. Interpret them as ballpark figures around which your values should lie. LS 2 - 10 (e) The thermal voltage is given by Vt = kT q Equation → 8 (f) where k = 1.38 × 10-23 J/ K is Boltzmann's constant, q = 1.602 × 10-19 C is the electronic charge, and T is the temperature. Using the value of Vt you got in part (d), solve for T. Hint: T is the temperature of the emitter-base junction, not room temperature; thus, you may find T to be slightly higher than room temperature. (g) Plot β versus IC for transistor 1 using the data you obtained in part (a). Use logarithmic scales for the axes. High-current gain falloff occurs at very high currents for transistor 1. You should see low-current gain falloff. Label both the high and low-current gain falloff on your plot. Hint: Transistor 1 has a peak gain about 100. 4.4. Base Resistance Description In lab # 1, we looked at the idea of sheet resistance. If you haven't done lab # 1, then you can get the essentials by reading section 4.7 of that write-up; if you have done lab # 1, then you should refresh your memory by reviewing that section. Please do this now. Figure 9 Sketch showing the sheet resistances associated with the p diffusion region, or base, of an npn bipolar transistor. RB \ [_] refers to the sheet resistance of the entire p diffusion, that is, from the surface of the silicon to the bottom of the p region. RBE \ [_] refers to the sheet resistance of the p diffusion layer under the n+ emitter. Consider the p diffusion needed to create the base region of an npn bipolar transistor. There are actually two values of sheet resistance associated with this diffusion, as illustrated in figure 12. We can consider the sheet resistance of the entire p diffusion, that is, from the surface of the silicon to the bottom of the base region; this is called the base sheet resistance, and is denoted by the symbol RB [_] . On the other hand, we can consider the sheet resistance of only that part of the p diffusion under the n+ emitter; this is called the sheet resistance of the base under the emitter, and is denoted by the symbol RBE [_] . Sometimes, R B [_] is called the extrinsic base sheet resistance, since it is associated with that part of the base region LS 2 - 11 extrinsic to where carrier injection takes place; correspondingly, RBE [_] is often called the intrinsic base sheet resistance. Both RB [_] and RBE [_] are important quantities, because they determine the base resistance of a bipolar transistor. Consider again figure 1. Holes making up the base current must travel from the base contact, through the extrinsic base, and in the intrinsic base before being injected into the emitter. Since the extrinsic and intrinsic base have a finite sheet resistance, the base current IB sees finite resistances rbx and rbi associated with these regions. Similarly, the emitter current IE sees a resistance rE associated with the n+ material through which it must flow. The effect of these resistances is to make the voltage appearing across the emitter-base junction different from the applied terminal voltage: although a terminal voltage VBE is applied, only a portion VBE eff , is actually effective in causing current injection at the emitterbase junction, as illustrated in Figure 10. Figure 10 Illustration of the base resistance components rbx and rbi, and the emitter resistance rE. Although a voltage VBE is applied at the device terminals, only a value VBE eff ends up appearing across the emitter-base junction; the difference VBE - VBE eff is lost across rbx, rbi, and rE. LS 2 - 12 Figure 11 Equivalent circuit for modeling the effects of base and emitter resistance. The resistance rbb ≡ rbx + rbi is the total base resistance, and rE is the emitter resistance. The transistor in the circuit is ideal, that is, it operates like a device with zero base and emitter resistances. Note: rC, the collector resistance is not shown. We can better understand the effects of base and emitter resistances by considering the equivalent circuit model in Figure 11. From the figure, you should be able to convince yourself that V BEeff = V BE − IC β r bb − I C ( β + 1) → 9 Equation V BEeff = V BE − I B r bb − I E r e re Equation → 10 β where rbb ≡ rbx + rbi is the total base resistance. Since the voltage actually appearing across the emitter-base junction of the device is VBE eff then the collector current which actually I C = I CS exp( V BEeff ) Vt Equation → 11 flows is For small values of IC, the last two terms in (10) are negligible, so that VBE eff ≈ VBE and equation (11) reduces to (4). On the other hand, for larger IC, VBE eff is noticeably smaller than VBE, and the actual collector current flowing as given by (11) is noticeably smaller than that predicted by (4); this is why the Gummel plot droops, deviating from the prediction of LS 2 - 13 equation (4). Figure 12 shows the quantities IC, VBE, and VBE eff for one point on a Gummel plot. Figure 12 Illustration of the the applied terminal voltage VBE, the effective voltage appearing across the emitter-base junction VBE eff , and the resulting collector current IC for one point on a Gummel plot. Why do we care about base resistance and emitter resistance? For one thing, the above discussion should make it clear to you that we need to know these quantities if we are to correctly predict the collector current IC for a given terminal base-emitter voltage VBE. However, there is another reason: it turns out that the the base resistance of a bipolar transistor is one of the things that limits its switching speed. It is important to keep the base resistance low in order to improve transistor performance. The base resistance is typically in the range of a few hundreds of ohms. The emitter resistance, being typically only a few ohms to a few tens of ohms, is far less important than the base resistance in determining device performance; however, we should be aware of its existence since it plays a role in the drooping of the Gummel plot. Some words of caution: in general, many things may contribute to the drooping of the Gummel plot at high currents, not just base and emitter resistances. In fact, the behavior of the collector current at high bias is quite complicated. In this course, we won't worry about all the high current effects that take place in bipolar transistors, but you should note that it's a lot more involved than just considering the effects of rbb and re. LS 2 - 14 Figure 13 A large p diffusion pattern with contacts at 13, 14, 15, and 16. Figure 14 A pattern providing access to the p diffusion layer under the n+ emitter. There are 5 [_]’s between the contacts 11 and 12. Questions a) Pattern 1, which was shown in figure 13, is just a p diffusion with contacts at A, B, C, and D. It is called a Van der Pauw pattern, and may be used to obtain the base sheet resistance RB [_] . If a current IBA is made to flow from B to A and the resulting voltage VCD between the contacts C and D is measured, then Van der Pauw has shown that the sheet resistance may be calculated as R B / sq = π V CD ln 2 I BA ≈ ( 4 . 54 V CD Ω) I BA sq Equation → 12 Use this information and pattern 1 to determine RB [_] . Hints: Your measurement should yield RB [_] ∼ 160 → 190 Ω / [_] . Use IBA ∼ 0.1 mA. b) Pattern 2, which was shown in figure 14, provides access to the p base layer under the n+ emitter. Given that the equivalent lateral area between the contacts X and Y is 5 [_] , use pattern 2 to determine the sheet resistance RBE [_] of the base under the emitter. Hint: Your measurement should yield RBE [_] ≈ 5 k Ω / [_] . LS 2 - 15 c) Use the Gummel plot you made in part (b) of section 4.3 to determine rbb for transistor 1. For your calculation, assume that re = 0.5 Ω and choose a point on the Gummel plot corresponding to a value of IC greater than 10 mA. Hints: Look at figure 12 and use equation (10). You should find that rbb is around 100 Ω. d) Repeat part (c) for re = 0.75 Ω. Consider how sensitive your calculations for rbb are to the value of re. e) Even though rE is typically much smaller than rbb, we cannot neglect it when determining rbb from the Gummel plot. Why not? Hint: Compare the magnitude of the last two terms in equation (10). f) In parts (a) and (b) above, you should have found that RBE [_] is quite a bit larger than RB[_]. This is typically the case, and it causes the intrinsic base resistance rbi to be much larger than the extrinsic base resistance rbx. As a result, to a very good approximation, we can often write rbb ≈ rbi. Consider again Figure 4. Figure 9 and Figure 10. You might be tempted to conclude that rbi = RBE [_] ( L/B). However, once the base current IB reaches the base region under the emitter, it begins to get injected into the emitter; that is, not all of IB traverses the entire length L of the emitter. This fact means that the intrinsic base resistance is actually given by r bi = R BEsq ( L / B ) Kr Equation → 13 where Kr is called the intrinsic base resistance reduction factor. For the simple structure in Figure 10, it turns out that Kr = 30. In general, Kr depends on the exact details of the transistor under consideration. Use equation (13) to determine Kr for transistor 1. Assume that L/B = 1 and that rbi ≈ rbb , and use the value of rbb you got in part (c). Hint: You should get a value of Kr around thirty. 4.5. Upward Operation Description Consider again figure 1. From the symmetry of the npn structure, you might be wondering if we can reverse the roles of the n+- and n-type regions; that is, why not use the n region as the emitter, and the n+ region as the collector? In this case, the first n+p junction must be placed under reverse bias, while the second pn junction must be placed under forward bias, exactly opposite to the situation illustrated in figure 1. Since electrons will now be injected upward, we say that the device is operating in the upward mode. We should still get transistor action, only terminal 9 will be the collector lead and terminal 1 will be the emitter lead. This is a good idea, except that the current gain of the device operating in upward mode is small. The reasons for this will now be explained. LS 2 - 16 When you cover the theory of the BJT in lectures, you'll derive a simple expression for the current gain β. Assuming that the transistor is working at intermediate currents, namely outside the low- and high-current falloff regions, and assuming that the concentration of impurity atoms in the emitter and base is uniform, you'll find that β = W e D n N De W b D p N Ab Equation → 14 where We is the emitter width, Wb is the base width, Dn is the electron diffusion coefficient in the base, Dp is the hole diffusion coefficient in the emitter, NDe is the concentration of impurity atoms in the emitter, and NAb is the concentration of impurity atoms in the base. Typically, We ∼ Wb and Dn / Dp is in the range of 2 to 3. Thus, the ratio NDe / NAb will determine the value of gain. To determine the ratio NDe / NAb, we need to consider how a transistor is fabricated. The starting material is n-type. Since a p-type diffusion is made into this n-type material, it follows that the concentration of impurities in the p-type region must exceed that in the starting n-type material. Do you see why this must be the case? Similarly, the concentration of the impurity atoms in the n+ region must exceed that in the (p)type region. As a result, when the n+ region is used as the emitter, as for standard downward operation, the ratio NDe / NAb will certainly exceed unity, and typically it will be around 10 to 100; thus, the gain will be high. On the other hand, suppose we use the starting n-type material as the emitter, as we would for upward operation. In that case, the ratio NDe / NAb will be less than unity; hence, the gain will be low. Figure 15 Basic npn structure working in upward mode. The arrows at the forward-biased pn junction represent electrons injected upward from the starting n-type material. There is another reason that the gain is small in upward operation. Consider Figure 15, which shows the basic npn structure working in upward mode. The arrows at the second junction represent electrons injected upward from the n-type material. Unlike in downward mode, the injection area exceeds the collection area in upward mode. As a result, many of the injected electrons are not collected but are lost, and this degrades the collector current IC. LS 2 - 17 Moreover, the lost electrons end up recombining with holes. The extra holes needed for this recombination flow in from the base contact, and this increases the total base current IB. Thus, in upward mode, β = IC / IB is degraded. Questions (a) Using the circuit of Figure 8, measure the upward gain of transistor 1 for values of VBE between 0.55 V and 0.80 V, in increments of about 50 mV, and VCE = 1 V. Keep track of the corresponding values of IC, which should all lie between a few microamperes and a few milliamperes. Remember that you must now use pin 1 as emitter and pin 9 as collector, opposite to what is indicated in Figue 1. Plot the values of upward gain on the graph you made in part (g) of section 4.3. In general, how does the upward gain compare with the downward gain you measured in section 4.3? Does the upward gain exhibit lowand high-current falloff? If so, label these on your plot. Note: You must keep VCE at approximately 1 V for all your measurements. (b) In upward operation, as explained above, lost electrons are partly responsible for the low gain. What is a simple way to minimize the effect of these lost electrons? Hint: Consider the relative sizes of the injection and collection areas. 4.6. Lateral pnp Devices Description The standard fabrication process for integrated circuits is geared towards the construction of vertical npn transistors. However, in some applications, pnp devices may be needed. Construction of vertical pnp devices in an integrated circuit would require extra processing, and normally the extra steps needed would be too costly to justify their implementation. However, without any extra processing, one can construct a lateral pnp device. Figure 16 Circuit you will use to measure the gain of lateral pnp transistors. RB = 10 kΩ Ω, RC = 270 Ω LS 2 - 18 Figure 17 Cross-section and layout of a real integrated lateral pnp transistor. The arrows represent holes injected from the p-type emitter. The n+ diffusion at the location of the base lead is only needed to ensure a good electrical contact to the n epitaxial material. In reality, the p- substrate is much thicker than shown. Figure 17 shows a cross-section of a real lateral pnp transistor that could be made using a standard integrated circuit fabrication process. The p diffusion step normally used to create the base of a vertical npn device is used to make the emitter and collector of the lateral pnp device. The n epitaxial material is used as a base. For standard operation of the lateral device, the emitter-base junction is forward biased and the collector-base junction is reverse biased. Unfortunately, the gain of lateral pnp devices is not very high. The gain is low for two reasons. First, the base width is now determined by lateral dimensions, as shown in Figue 17. Typically, lateral dimensions cannot be made as small as vertical dimensions, so that Wb is larger than it would be for a vertical structure. Since the gain is inversely proportional to Wb , it is thus degraded. Second, many of the holes injected from the emitter are lost, as shown in Figure 17. These lost carriers degrade the gain, just as they did for the npn structure working in upward mode. LS 2 - 19 Figure 18 Composite mask diagram for a lateral pnp transistor. Shading is used to indicate p diffusion regions. Note that two contact cuts are made to the collector p diffusion. Access to the collector is available through pin 8, and access to the emitter is available through pin 7. The base contact is available through pin 1. Questions Look at the composite mask diagram for transistor 2 in Figure 18. The square p diffusion in the center is surrounded on all four sides by another p diffusion. Contact cuts are made to the two p diffusion regions, and the center region is used as the emitter while the outer region is used as the collector. The base contact is made elsewhere, and is shown in Figure 18 at the right side . a) Draw a simple cross-section diagram of transistor 2 from x to x'. Label your sketch carefully: indicate the p diffusion regions and n starting material; identify which regions are used for emitter, collector, and base; show hole injection from the emitter using arrows. You can omit the p+ isolation walls, n+ buried layer, and p- substrate from your sketch. b) Repeat part (a) from y to y'. c) What is the rationale behind the layout of transistor 2? Hint: Contrast the layout of transistor 2 with the parallel geometry of the device in Figure 17. d) Use the circuit of figure 16 measure the gain of transistor 2. Note the polarity of the voltages Vbb and VCC! Measure the gain for IC = 0.1 mA and VCE = -1V. How does this gain compare with that of the vertical npn structure operating in standard downward mode, which you measured in section 4.3? Hint: To get IC = 0.1 mA, you will need VBE ≈ -0.70 V. e) For transistor 2, reverse the roles of the two p diffusion regions; that is, use the outer p diffusion as emitter, and the center p diffusion as collector, opposite to what is indicated in figure 18. Use the circuit of Figure 16 to measure the gain in this configuration for LS 2 - 20 IC = 0.1 mA and VCE = -1 V. Is the gain higher or lower than the value you measured in part (d)? Should this be expected? Why or why not? Hints: Consider your answer to part (c). The gain you now measure will be less than unity. To get IC = 0.1 mA, you will need VBE ≈ -0.71 V. 5. Conclusions: What You Learned! In this lab, you've been introduced to some fundamental properties of the bipolar junction transistor (BJT). Here are some of the things that you hopefully got from doing this lab: a qualitative feel for how an npn transistor works in the downward mode; an idea of how the collector current IC varies with base-emitter voltage VBE in downward mode and how this behavior can be seen on a Gummel plot; an idea of how the current gain β varies with collector current; knowledge of the base resistance of a bipolar transistor, its importance, and its determination from the Gummel plot; a qualitative feel for upward operation of an npn transistor, including what factors limit the gain; and a qualitative feel for the lateral pnp transistor, including how it is constructed and what factors limit its gain. When you cover the theory of the BJT in lectures, you'll examine many of these ideas in more detail. 6. References 1. Ben G. Streetman and Sanjay Banerjee. Solid State Electronic Devices, 5 th edition. Prentice Hall, Upper River, New Jersey, 2000. Chapter 7 covers the BJT. 2. David H. Navon. Semiconductor Microdevices and Materials. Holt, Rinehart and Winston, New York, 1986. Chapter 8 covers the BJT. For this lab, you may find useful information in section 8.1. Beware that some of the symbols are not used in the same way as in the lab write-up! 3. J. Roulston. Bipolar Semiconductor Devices. McGraw-Hill, New York, 1990. This is the book for information on the bipolar transistors. The material in sections 7.1 through 7.4 is very applicable to this course. Chapter 13 has information on integrated transistors that you may find useful for this lab. 4. Adel S. Sedra and Kenneth C. Smith. Microelectronic Circuits. Holt, Rinehart and Winston, New York, third edition, 1991. Chapter 4 contains introductory information on the basic operation principles of BJTs; in particular, you’ll probably find sections 4.1 through 4.5 useful for this lab. LS 2 - 21 Laboratory Study 3: Introduction to Field-Effect Devices Mani Vaidyanathan 1 21 August, 1995 1 Introduction Although the bipolar transistor was the first working transistor to be constructed, historically, the field-effect transistor was the first ever proposed. There are two major types of field-effect devices: junction field-effect transistors (JFETs); and metal-oxide-semiconductor transistors (MOSFETs). JFET devices are commonly used in analog circuit applications, such as in the input stages of operational amplifiers and in microwave amplifiers. MOSFET devices are used in both analog and digital applications---you may have heard about CMOS, a low-power digital logic family commonly used in modern digital integrated circuits. In this lab, you will be introduced to both the JFET and the enhancement MOSFET.2 2 Before the Lab As with all the other labs, your prelab assignment is to read this write-up and familiarize yourself with the lab. Since it is likely that we would not have completely covered the JFET and MOSFET in lectures prior to the time you do this lab, a teaching assistant will give a short tutorial at the beginning of the lab period. During this tutorial, the qualitative operation of the JFET and enhancement MOSFET will be reviewed, and the definitions of any terms you need to know about will be given. Nevertheless, please make sure to review whatever class notes you have so far on JFETs and MOSFETs. You may also want to check the references listed at the end of this lab. 3 In the Lab 3.1 Devices for this Lab In this lab, you will be using a commercial JFET and MOSFET devices made at the University of Waterloo. The JFET is a type 2N3819, made by Texas Instruments. You may want to refer to the data sheets for these devices, which are given at the end of this lab write-up. 1 Based on exercises originally developed by Prof. M. I. Elmasry and Mr. P. Hayes. 2 There is also a depletion MOSFET, but we won't analyze that device in this course. LS #3 - 1 Although all the JFETs and MOSFETs are similar, the devices are not identical. Please make sure that you use the same JFET and MOSFET throughout the lab. 3.2 Three-Terminal Characteristics of the JFET With the n-channel JFET device provided, and with the assistance of a teaching assistant or the lab technologist, use the curve-tracer station to obtain a plot of the three-terminal characteristics of the JFET, namely a plot of the drain-to-source current IDS, as a function of the drain-to-source voltage VDS, for different gate-tosource voltages VGS. Sample characteristics are illustrated in figure 1. Make sure to label and scale both axes on your plot, and to indicate the value of VGS for each curve, as done in figure 1. (a) From your plot, what would you estimate as the value of the pinch-off voltage Vp of the JFET? Note: We shall take the quantity Vp to be negative for an n-channel JFET. (b) For each curve on your characteristics, plot the point VDS = VGS - Vp . Join the points together to create the locus delineating the linear or triode region from the saturation region of the characteristics. Indicate these regions on your plot. (c) What is the value of the maximum drain-to-source current IDSS? (d) Ideally, in saturation, the JFET characteristics should be horizontal. However, the JFET has finite output resistance ro, and thus the lines will have finite slope. From your characteristics, estimate ro for VGS = 0. Remember that, for a given VGS , the output resistance ro is just the inverse of the slope of the characteristics in saturation: ∂I rO ≡ DS ∂VDS VGS = constant Equation 1 −1 (e) Calculate the device transconductance gm, in saturation, for VGS = 0. Remember that the transconductance is defined as gm ≡ ∂I DS ∂VGS Equation 2 VDS = constant (f) With the aid of a cross-sectional diagram, qualitatively explain the three-terminal characteristics of a JFET. Be sure to describe what gives rise to both the linear and saturation regions of the characteristics. (g) The three-terminal JFET characteristics are similar in appearance to the common-emitter characteristics of a bipolar junction transistor (BJT). Compare the JFET characteristics to those of the BJT. What are the similarities? What are the differences? Include a sketch of the BJT characteristics in your answer, and indicate the saturation and forward active regions of BJT operation on your sketch. Hint: Be careful---the term saturation describes a different part of the characteristics for BJTs and JFETs. LS #3 - 2 Sample three-terminal characteristics for an n-channel JFET. For this device, the Figure 1: pinch-off voltage is Vp approx -2.5 V. The maximum drain-to-source current is IDSS ≈ 4.7 mA. Using the curve for VGS = 0, and between VDS = 4 and 7 V, we get an output resistance value of ro ≈ 3.0 V / 0.29 mA ≈ 10 kΩ. Using the curves for VGS = 0 and -0.5 V, and at VDS = 7 V, we have gm ≈ 1.4 mA / 0.5 V ≈ 2.8 mS. The dashed line is the locus VDS = VGS - Vp ,and it approximately delineates the triode and saturation regions of the characteristics. 3.3 Three-Terminal Characteristics of the MOSFET With the n-channel enhancement MOSFET device provided, and with the assistance of a teaching assistant or the lab technologist, use the curve-tracer station to obtain a plot of the threeterminal characteristics of the MOSFET, namely a plot of the drain-to-source current IDS, as a function of the drain-to-source voltage VDS , for different gate-to-source voltages VGS . For these characteristics, the body or substrate terminal will be shorted to the source, so that the body-tosource voltage VBS is zero. Sample characteristics are illustrated in figure 2. Make sure to label and scale the axes on your plot and to indicate the value of VGS for each curve, as done in figure 2. (a) With the aid of a cross-sectional diagram, qualitatively describe the operation of an n-channel enhancement MOSFET. LS #3 - 3 (b) From your plot, what would you estimate as the value of the threshold voltage VT of the MOSFET? (c) For each curve on your characteristics, plot the point VDS = VGS - VT. Join the points together to create the locus delineating the linear or triode region from the saturation or active region of the characteristics. Indicate these regions on the plot. (d) Calculate the MOSFET output resistance ro, in saturation, for the highest value of VGS on your plot. (e) Calculate the MOSFET transconductance gm, in saturation, for the highest value of VGS on your plot. (f) Compare the MOSFET three-terminal characteristics with those of the JFET. If you were given a plot of the characteristics for one of these devices, and the plot had no VGS values labeled on it, would you be able to tell whether the device was a JFET or a MOSFET? Explain. Sample three-terminal characteristics for an n-channel Figure 2: enhancement MOSFET. For this device, the threshold voltage is VT ≈2.0 V. For VGS = 4.5 V, and between VDS = 7 and 2.5 V, we have ro ≈ 4.5 V / 0.30 mA ≈ 15 kΩ. Using the curves for VGS = 4.5 and 4.0 V, and at VDS = 7 V, we have gm ≈ 1.0 mA / 0.5 V ≈ 3.0 mS. The dashed line is the locus VDS = VGS - VT, and it approximately delineates the triode and saturation regions of the characteristics. LS #3 - 4 3.4) MOSFET Threshold Voltage With the MOSFET working in saturation, a simple relationship for the current-voltage characteristics is given by I DS = K (VGS − VT ) 2 Equation 3 where K is a constant depending on the exact device properties.3 This equation implies that I DS ∝ VGS . A plot of I DS versus VGS , with VDS chosen large enough so that the device is in saturation, should hence be a straight line. This is indeed the case, so long as IDS is neither too small nor too large, and if the straight line portion of the plot is extrapolated back to IDS = 0, then the intercept yields the threshold voltage VT. A D + V G DS + V BS V GS Ammeter + V DD - S + VGG Figure 3: + - - + - 1 k B V BB Circuit to study the effect of body bias on MOSFET threshold voltage. (a) Connect the circuit shown in figure 3. Please remember that VGS must be positive, VDS must be positive, and VBS must be negative at all times! Correspondingly, note the polarity marks on the dc sources VGG, VDD, and VBB. Create a table of values of IDS and I DS versus VGS for a constant VDS value of 6 V. Vary VGS so that IDS takes on values of about 1, 2, 3, 4, and 5 mA. For each VGS value, do not forget to adjust VDD so that VDS = 6 V; it might be a good idea to record VDS at each measurement, just to force yourself to double check that it is indeed close to 6 V. For now, use VBB = 0 so that the body-to-source voltage VBS = 0. Use digital voltmeters to monitor VGS and VDS, and use a digital ammeter to monitor IDS. 3 We'll derive this relationship in lectures. You'll see that K depends on such things as the MOSFET channel mobility, oxide capacitance, and gate dimensions. LS #3 - 5 (b) Repeat part (a) for VBS = -2, -4, -6, -8, -10, and -15 V. Notes: This may take some time--please work with your partner to take readings efficiently and patiently. Once you set VBS to a given value, you don't have to worry about continuously checking it to ensure it hasn't changed---it should stay constant regardless of VGS and IDS. On the other hand, don't forget to maintain VDS at 6 V for all your readings! (c) Using the tables of values you got in parts (a) and (b), and on the same graph, plot I DS versus VGS for each VBS. You should end up with six sets of plotted points, one for each VBS value. Draw the best straight line through each set of points. (d) Extrapolate each line drawn in part (c) back to IDS = 0 to get the corresponding threshold voltage VT. Note that the value of VT is not the same for the different VBS values! This is called body effect. In lectures, we'll assume that VBS = 0 in all our derivations and analyses, but now you know that a nonzero body bias can affect the device operation! Is the value of VT for VBS = 0 consistent with your estimate of VT in part (b) of section 3.3? (e) Using the threshold voltage values from part (d), construct a plot of VT versus VBS. Draw a smooth curve through the plotted points. (f) The simple relationship VT ≈ VTo + γ ( Equation 4 ϕ − VBS − ϕ ) is sometimes used to model the effects of body bias on threshold voltage, where γ and φ are model parameters and VT0 is the threshold voltage at VBS = 0. Is the shape of the curve you constructed in part (e) consistent with such a relationship? (g) Does a nonzero VBS value have any significant effect on the parameter K in equation 3? Remember that K is just the slope of the I DS versus VGS plot, and use the lines you plotted in part (c). 4 Conclusions: What You Learned! In this lab, you've been introduced to both the JFET and enhancement MOSFET. Here are some of the things that you hopefully got from doing this lab: a qualitative feel for the operation of both the JFET and MOSFET; an idea of what the three-terminal characteristics of JFETs and MOSFETs look like, and some of the device parameters that may be obtained from them; and an idea of how MOSFET threshold voltage is affected by body bias. LS #3 - 6 References 1. Donald A. Neamen. Semiconductor Physics and Devices, 3ed edition. McGraw Hill , Toronto, 2003. 2. Ben G. Streetman and Sanjay Banerjee. Solid State Electronic Devices, 5 th edition. Prentice Hall, Upper River, New Jersey, 2000. Chapter 6 covers the FET. 3. David H. Navon. Semiconductor Microdevices and Materials. Holt, Rinehardt and Winston, New York, 1986. Chapter 10 covers field-effect devices. Sections 10.1, 10.2, and 10.4.4 contain good qualitative information that you may find useful for this lab. 4. Adel S. Sedra and Kenneth C. Smith. Microelectronic Circuits. Holt, Rinehart and Winston, New York, third edition, 1991. Section 5.4 contains and excellent qualitative description of the physical operation of an n-channel JFET, and section 5.4 contains a good description of the three-terminal characteristics. Section 5.1 contains an excellent qualitative description of the operation of an n-channel enhancement MOSFET. Please note that the equation in this book are given from the point of view of a circuit engineer - we’ll derive somewhat more rigorous equations in class from the point of view of a device engineer. LS #3 - 7 Laboratory Study 4 Introduction to CAD for ELECTRONIC DEVICES The lab involves the use of two CAD programs, BIPOLE and MicroTec. ( Note: The MicroTec Lab Notes will be handed out in the lab room ) You will use one of these programs for the first half of the lab session and then you will change to the other CAD program. 1.0 Laboratory Study 4(a) Introduction to CAD using the BIPOLE Program M. Vaidyanathan and A. M. Sarangan1 1.1. Introduction An important aspect of semiconductor engineering is the use of computer-aided design (CAD) programs. These programs allow an engineer to simulate and model the terminal characteristics of semiconductor devices using only their physical structure as input, and hence they play a crucial role in the optimization of device structures for different applications. In this lab, you will be introduced to CAD of semiconductor devices by way of the BIPOLE program. BIPOLE is a device simulator written especially for bipolar devices, namely diodes and transistors, and it takes into account two-dimensional and major three-dimensional effects to accurately predict the terminal and internal characteristics of these devices. For example, you could use BIPOLE to find the gain of a transistor, or you could use it to determine the highest frequency at which a transistor can still be used as an amplifier; moreover, you could examine how the structure of the transistor must be changed in order to improve these quantities. 2. Before the Lab By the time you do this lab, you should have learned all about transistors in lectures. Therefore, no background information is included in this write-up. It would be a good idea for you to review your class notes on bipolar transistors before starting the lab. This lab will be held in one of the engineering NEXUS computer rooms. The basics of using BIPOLE on NEXUS are given in this write-up; you should look over the description before the lab period in order to get an idea of what you'll be doing in the lab. 1 Based on exercises originally developed by Prof. D. J. Roulston LS# 4 - 1 Since this is a computer lab, you could redo it on your own time. When you attend one of the scheduled lab periods, you can take advantage of readily available help; in particular, note that a teaching assistant or the lab instructor will give a tutorial on the use of BIPOLE, which you may find useful. Note: At your computer, open a DOS window. Type ‘sbip tran1’ after the prompt. This will start the Bipole simulator in a subdirectory called ‘tempbip’. We will work in this subdirectory. Sbip stands for Student Bipole. The starting copy of our transistor file is named ‘Tran1.bip’. 3. Using BIPOLE on NEXUS 3.1. BIPOLE Input Files Input parameters to BIPOLE are specified using an input file. A BIPOLE input file must have a name ending with the extension .BIP. The input file specifies the geometry and material properties of the device we wish to simulate as well as the type of analysis we wish to perform; for example, an input file might specify a high-performance VLSI transistor and request analysis to predict its switching performance. Any unspecified input parameters are automatically assigned preset default values by BIPOLE. The input file for this lab is called TRAN1.BIP. The file is listed in section 4. You will be told during the term how to access the file on NEXUS. 3.2. Changing Parameter Values and Running Simulations You can make changes to BIPOLE input files through a menu system. To enter the menu system, type SBIP at the DOS prompt. After the first menu appears on your screen, type R to read an input file. Once the input file has been read, use the menu system to change appropriate parameter values. After you have made all necessary changes, issue a W command to save the changed set of input parameters in a new file. You will be asked to enter a title for the new file. This title is used as a header in the new file and will appear on created output when a simulation is run on the file. While executing W, a warning message concerning tabular data may appear on your screen; you can ignore this message. After saving the new file, type Q to exit the menu system. To run a BIPOLE simulation on NEXUS, type SBIP infile at the DOS prompt where infile is the name of a BIPOLE input file without the .BIP extension. The results of the simulation will be stored in output files. LS# 4 - 2 3.3. BIPOLE Output Files Whenever a BIPOLE simulation is executed, a text output file with the extension .LST and the same name as the input file is created. You can look at this file using any text editor. In addition, a .BGD file will be created. This file contains graphics information, which can be viewed using the BIPGRAPH program. 3.4. Using BIPGRAPH BIPGRAPH can be used to plot BIPOLE simulation results. You can enter BIPGRAPH simply by typing BIPGRAPH at the DOS prompt. BIPGRAPH is a Windows program; it is straightforward to use the Windows system to select data from previously created .BGD files and to plot various quantities. 3.5. Paper Plots To get paper plots, make sure you invoke BIPGRAPH, then Load (open) Tran1.BGD from your Bipole subdirectory. When the file has been loaded, use the BIPGRAPH menu to select the Parameters of interest. Select the Grid and scale ranges. Plot the Parameters. By selecting the ‘Save Post Script File’ button in BIPGRAPH you can save the plots as ‘Post Script Files’, if you plan to print them at a later date. With the graph displayed in BIPGRAPH, you can print to a printer, i.e. ‘Electrical-2’, if you right click the mouse. Post Script files can be view from GostView, which is found in the Test and Document Tools, on your Start menu. 3.6. In the Lab You will run a BIPOLE simulation by typing SBIP TRAN1 at the DOS prompt. The output files TRAN1.LST and TRAN1.BGD should appear on your disk. Enter BIPGRAPH by typing BIPGRAPH at the DOS prompt. You can remain in BIPGRAPH for all of parts (a) to (e) below. To get paper plots see section 3.5 Paper Plots. a) What do the terms net and effective doping mean? Plot the net and effective doping profiles for TRAN1 up to a depth of 3 µm from the surface. Identify the emitter, base, and collector regions on this plot. What is the depth of the emitter-base junction? What about the collector-base junction? You must input both the x and y information when changing the depth setting in BIPGRAPH. b) Why is there a capacitance associated with the depletion region of a pn junction? Show that this capacitance is a function of the total voltage across the junction. Plot the collector-base junction capacitance of TRAN1 versus total collector-base voltage. If the collector-base junction of TRAN1 has an area of Ac = 2200 µm2, then what is the collector-base junction capacitance Cjc for a total collector-base voltage of VJCB = 5.7 V? LS# 4 - 3 c) For modeling purposes, it is convenient to write the collector-base junction capacitance of a transistor in the form C jc = C jc0 (VJCB / Vbic ) γc Equation 1 where the symbols are as follows: Cjc0 is the capacitance at zero bias; VJCB = VCB + Vbic is the total collector-base voltage; VCB is the applied collector-base voltage and will typically be positive corresponding to a reverse bias at the collector-base junction; Vbic is the built-in barrier voltage of the collector-base junction ; and γc is the capacitance-voltage coefficient of the collector-base junction. For a perfectly abrupt junction γc =1/2, and for a perfectly linearly-graded junction γc = 1/3. However, the collector-base junction of a real transistor is neither perfectly linearly graded nor abrupt. In fact, the behavior of the collector-base junction depends on the total junction voltage VJCB. As a result, the value of γc depends on the total junction voltage VJCB. γc = ( CB_Gamma ) Plot γc versus VJCB for TRAN1; (C-B Depl. Layer Capacitance Exponent MJC-vs-. Vjtotal). How does γc change with voltage? For small values of VJCB, does the collector-base junction behave like a linearly-graded or abrupt junction? What about for larger VJCB? (d) Plot the maximum electric field Εmax versus voltage for the collector-base junction of TRAN1. What does the term avalanche breakdown mean? Assuming avalanche breakdown at the collector-base junction of TRAN1 occurs for Εmax = 5 × 105 V/cm, is there any danger of breakdown taking place for VJCB = 5.7 V? (e) Explain what you understand by the term transition frequency fT. Plot fT versus IC for TRAN1. How does the maximum fT from the plot compare with the value given by the simple expression f T ,max = DB ,av πWB2 Equation 2 where DB,av is the average electron diffusion coefficient in the base, and WB is the neutral base width. In making your comparison, choose appropriate values for DB,av and WB. Hint: You will need to use the plot you got in part (a). (f) In this question, you will examine the effect of increasing the emitter area on the dc current gain β and transition frequency fT. To begin, exit BIPGRAPH. Reenter the BIPOLE menu system by typing SBIP at the DOS prompt. Read the file TRAN1 using the R command. Use the menu system to increase the width of the emitter stripe by a factor of two, and thereby increase the LS# 4 - 4 emitter area Ae by a factor of two. What is the name of the BIPOLE input parameter you had to change? Write the changed set of parameters to a new file TRAN2.BIP using the W command. Exit the menu system by typing Q and run a BIPOLE simulation on TRAN2 by typing SBIP TRAN2 at the DOS prompt. After the simulation is complete, reenter BIPGRAPH by typing BIPGRAPH at the DOS prompt. Plot the dc β versus IC for TRAN1 and TRAN2 on the same graph. Plot fT versus IC for TRAN1 and TRAN2 on the same graph. For both graphs, explain why the curves are shifted with respect to each other along the IC axis. On the β versus IC plot, label lowand high-current β falloff. On the fT versus IC plot, label high-current fT falloff. If you wanted to increase the value of IC at which high-current β or fT falloff takes place, would you increase or decrease the emitter area of a transistor? Explain. (g) A processing engineer tells you that he made an error in characterizing recombination for TRAN1. He says that he incorrectly specified the reference lifetime of carriers in the E-B depletion layer; the actual value should be lower than the current value in TRAN1.BIP by a factor of ten. As a result, he is worried that the low current gain might be significantly lower than originally predicted. With the file TRAN1.BIP as a starting point, and based on your experience from the previous exercises, use the BIPOLE menu system and BIPGRAPH to obtain plots of the (Beta DC) β versus IC for both values of reference lifetime in the E-B depletion layer, that is, the original value and the new lower value. Is the gain significantly degraded? In general, why might a lower base lifetime lead to a lower transistor gain? (h) Explain how you expect the maximum transition frequency fT,max of a transistor to change when the depth of the collector-base junction is increased. Be sure to include the idea of transit time in your answer. Assume that the diffused vertical impurity profile of TRAN1 is unchanged except for the base-collector junction depth, which is increased from 1.0 µm to 1.2 µm. Use the BIPOLE menu system and BIPGRAPH to determine how fT,max changes. Plot fT versus IC for both values of collector-base junction depth on the same graph. (i) One of the most important applications of bipolar transistors is in emitter-coupled logic (ECL) gates. In fact, because of its high speed, ECL is the type of electronic logic circuitry often used in high-end mainframe computers. As a result, given a bipolar transistor, we often want to know how fast an ECL gate constructed using that transistor will switch on and off, that is, we are often interested in the ECL propagation delay time τPD associated with the transistor. You can plot this quantity using BIPGRAPH, as a function of the collector current IC at which the transistor is biased in the ECL gate. Plot the ECL propagation delay time, corresponding to a 1.0 V logic swing, for the two values of collector-base junction depth mentioned in part (h) on the same graph. How do the curves compare? LS# 4 - 5 (j) Many device and circuit engineers use fT as an indicator of the potential ECL performance of bipolar transistors. They feel that the same qualities, which yield a high transition frequency, should also yield a low ECL propagation delay time. In other words, these engineers say the following: “Given two transistors, and for a fixed collector bias current IC, the device with higher transition frequency will yield a faster ECL logic gate”. Based on the results you got for fT and τPD versus IC in parts (h) and (i), what can you say about the validity of this statement? 3.7 BIPOLE Input File TRAN1.BIP &TITLE TRAN1: Typical low power transistor: default junctions at 0.6 and 1.0 micron &PARAM ITYPE=0, # Make plotting work ignu=0, # Vcb bias and VBE minimum bias VCIN=5.0,VBEMIN=0.6, # Geometry ELEM=4.E-04,B=10.E-04, # collector doping level and depth from surface to N+ substrate NB1=3.E18,NEPI=3.e15,XEND=5.0e-04,XSUB=0.1E-04, # E-B scl lifetime TAUDE=1.E-09, &end 4. References 1. Donald A. Neamen. Semiconductor Physics and Devices, 3ed edition. McGraw Hill , Toronto ,2003. 2. Ben G. Streetman and Sanjay Banerjee. Solid State Electronic Devices, 6 th edition Prentice Hall, Upper River, New Jersey, 2005. Chapter 7 covers the BJT. 3. D.J. Roulston and BIPSIM Inc. 1998. STUDENT BIPOLE with MOSFET Option, User’s Manual. LS# 4 - 6 5.0 Laboratory Study 4(b) Introduction to CAD using the MicroTec Program 2 This is the MicroTec Program (Ver.4.2) information for the Fall (2006) term. 5.1 Introduction An important aspect of semiconductor engineering is the use of computer-aided design (CAD) programs. These programs allow an engineer to simulate and model the terminal characteristics of semiconductor devices using only their physical structure as input. Hence they play a crucial role in the optimization of device structures for different applications. In this lab, you will be introduced to CAD for semiconductor devices by way of the MicroTec program. MicroTec allows 2D silicon process modeling including implantation, diffusion, and oxidation and 2D steady-state semiconductor device simulation (MOSFET, DMOS, JFET, BJT, IGBT, Schottky devices etc.). You can examine how changes in the physical structure of the simulated transistor improves the quality of the MOSFET without the cost of fabricating the device. Simulated model results are usually compared to lab measurements made on the real devices. MOSFET models are used in circuit simulators like PSPICE. The MicroTec simulations will be run in lab room E2-2356 using the computers connected to NEXUS as workstations. You will be running it in a ‘DOS Window’ on NEXUS. NEXUS is running Windows XP. There are a limited number of computers running MicroTec in the lab, so plan to “time share” with the other students. One half of the class will be using half the computers to run the Bipole simulations and the other half will be running MicroTec. The run time for one Output plot for the MOSFET using MicroTec can be 8 minutes. The results from MicroTec will be used to find the ‘simulated’ Threshold Voltage, Transconductance and output resistance for the MOSFET. You will be using the doping geometry for the MOSFET of the real device that we used in the past years during Lab # 2. You are asked to compare the simulated results with the measured results of the real device used in Lab # 2. Look at the questions asked about the real device in Lab #2 and answer these same questions for the simulated device. Compare the answers for the simulated and the real device. Note any differences in geometries. 5.2 Before the Lab By the time you do this lab, you may not have learned all about MOSFET transistors in lectures. Therefore background information will be given at the start of the lab session and it 2 This MicroTec lab was a joint effort of P. Hayes and Michael S Obrecht from “Siborg Systems Inc” first run in Jan.2000. M. Shah has made improvements to this latest version. LS# 4 - 7 is a good idea to read the text. It would also be a good idea for you to review Laboratory Study # 2: Introduction to Field-Effect Devices, in the lab manual, before starting the lab. This MicroTec lab will be held in the Lab room E2-2356. The basics of using MicroTec on NEXUS is given in this write-up. You should look over the description before the lab period in order to get an idea of what you'll be doing in the lab. Since this is a computer lab with a limit of Ten stations; you need to be on time. You need to attend one of the scheduled lab periods. You can take advantage of readily available help; in particular, note that a teaching assistant or one of the lab instructors will give a tutorial on the use of MicroTec, which you may find useful. Note: If you turn off the MicroTec computer it may delete all the files that you have just created. These files are stored in File N:\ tempMT. The graphic plots can be printed while in the lab on printer ‘Electrical-2’ in the next room or stored on your disk as Post Script files. You will need money on your printing account to print during the lab session. 6 Using MicroTec on NEXUS 6.1 MicroTec Input Files The “Select_Project” folder contains our starting sample-input files. Input parameters to MicroTec are specified using an input file. The MicroTec input file must have a name ending with the extension .inp. The input file specifies the geometry and material properties of the device we wish to simulate as well as the type of analysis we wish to perform; for example, an input file might specify a high-performance VLSI transistor and request analysis to predict its gain. Any unspecified input parameters are automatically assigned preset default values by MicroTec . The starting input file for this lab has the name ‘0.5um NMOSFET’ and can be found in the ‘Select_Project’ folder’. The Semiconductor Simulator ‘SemSim’ is our simulator. The simulator we are using is displayed in the “Method’ box as “SemSim”. This starting file will be modified. A sample of the modified listing can be seen in section 6.7, 6.8 of this lab. The device fabrication information is in section 7. We will be generating two graphs with four plots on each graph. We will then be analyzing these plots. The simulation run time for just the output plot is 8 minutes. 6.2 Changing Parameter Values and Running Simulations Start the MicroTec program by typing ‘MT’ at the DOS prompt in a DOS window. You can make changes to MicroTec input files through a menu system. From the ‘Select_Project’ folder click on ‘0.5um NMOSFET’ to chose our sample mosfet input file. The input file will be using the simulation method called ‘SemSim’ displayed in the “Method’ box as LS# 4 - 8 “SemSim”. Next make a copy of the file by clicking on the copy button. Rename the file (MOSFETthreshold) and hit the ‘update’ button. Go to the file folder “Project_Settings” and make sure that all six directives (folders) have subdirectives (a + sign). Hit the ‘save setting’ button. This is the sample-input file that we will modify to fit the specifications of our device. Once we modify this input file we will press the ‘Run’ button to run a simulation on our input device file. After a successful simulation the 2D and 3D button will be enabled. Using the 2D and 3D buttons, we will generate output graphs. 6.3 MicroTec Output Files Whenever a MicroTec simulation is executed, a text output file with the extension .inp is created. You can look at this file using any text editor. In addition, .3D, .2D, .MDX, .DBF files will be created. These files contain graphics and data base information. 6.4 Using the 2D and 3D Buttons The Buttons marked 2D and 3D can be used to plot MicroTec simulation results. You can hit the 2D button and from the curve menu select ‘add’. The ‘Family’ of curves that will be selected are numbered 1, 3, 5, and 7. For the threshold voltage plot, the X-axis will be selected as ‘Vg’ and Y-axis will be selected as ‘Id’. Press the ‘add’ button to add another plot to the graph. It is straightforward to use the system to select data from previously created files and to plot various quantities. Select the grid and legend options from the View menu. 6.5 Paper Plots To get paper plots select from the file menu print and hit the print button. The printout will be on Electrical-2 but you will to have need money on your printing account. Alternately you could save the plots as Post Script files in your working directory (n:\tempMT) buy pressing the print.ps button. The print button opens a box that asks for input. 6.6 In the Lab Start the MicroTec program by typing ‘MT’ at the DOS prompt in a DOS window. This will create a temporary folder “tempMT” in the directory you are working. Later on whenever you are done with everything you should delete this “tempMT” folder. You can make changes to MicroTec input files through a menu system. From the ‘Select_Project’ folder click ‘0.5um NMOSFET’ to chose the sample mosfet input file. The input file will be using the simulation method called ‘SemSim’ displayed in the “Method’ box as “SemSim”. Next make a copy of the file by clicking on the copy button. Rename the file (MOSFETthreshold) and hit the ‘update’ button. Go to the file folder “Project_Settings” and make sure that all six directives have subdirectives. Make 3 more IV-data subdirectives. This is done by right clicking on the last IV-data subdirective and left clicking and then choosing the copy instruction. Hit the ‘save setting’ button. This is the sample-input file that we will modify to fit our device. LS# 4 - 9 Within a SemSim project we will create a NMOSFET device domain size of 300x72x5 (microns). It is accepted in manufacturing to take the Y-axis to be positive in the downward direction. In the Project_Setting folder expand all the folders. Clicking on the folder expands the folders. Parameter values may be changed by double clicking on the desired parameters. Change the settings to those of the device that we will use in the lab. The NMOSFET (w/l = 300/12) device domain size of 300x72x5 (microns) has the following characteristics: (see section 6.7). 6.7 Project_Settings Input File for Id vs Vg To display the Id vs Vg curves, run the input folder project settings that follow, section 6.7.1. For the following settings, display the (2D) Id vs Vg curves by using the 'add' option from the 2D menu. The curves are from the family data 1, 3, 5, and 7. The X-axis is Vg and the Yaxis is Id. From the graphs find the Threshold Voltages (the x intercepts) for the four substrate bias conditions. How does the Threshold Voltage change with substrate bias and why? In lab # 2 compare these results with the results measured in the lab. Parameters are added by first left clicking then right clicking on a folder (subdirective name), then choosing ‘Add Parameter’ from the menu. Similarly you can add other parameters if you need to add them. Use the copy button to make 3 more IV-data subdirectives. Now change the values of the following parameters in your project tree. Add the parameters if they are not in your project tree. 6.7.1 The Project_Settings Input File for Id vs Vg (modify the MOSFETthreshold file to read as follows): BASIC Mesh Number of x-nodes to number of y nodes to Domain x size to Domain y size to Domain z size to First y mesh step size Remesh 61 30 72 5 300 0.003 3 LS# 4 - 10 Numerical Solution Parameters comment line subthreshold batch mode 1 ELECTRODES Ohmic Electrode electrode name electrode number electrode location electrode left edge electrode right edge Bulk 1 2 0 72 Ohmic Electrode electrode name electrode number electrode location electrode left edge electrode right edge source 2 1 0 30 Gate Electrode electrode name Gate electrode number 3 electrode location 1 electrode left edge 30 electrode right edge 42 gate oxide thickness 0.13 location of interface charge 1e-2 width of interface charge 1e-2 interface charge density 4.6E+10 peak interface charge density 0 electron recombination velocity 1e-15 hole recombination velocity 1e -15 metal work function 4.1 Ohmic Electrode electrode name electrode number electrode location electrode left edge electrode right edge IV-Data IV-curve label ramped contact number number of IV-points to compute voltage step size initial voltage for contact #4 initial voltage for contact #1 initial voltage for contact #3 initial voltage for contact #2 IV-curve label ramped contact number number of IV-points to compute drain 4 1 42 72 IV-curve 3 22 0.3 0.1 0 0 0 IV-curve 3 22 LS# 4 - 11 voltage step size initial voltage for contact #4 initial voltage for contact #1 initial voltage for contact #3 initial voltage for contact #2 0.3 0.1 -2 0 0 IV-curve label ramped contact number number of IV-points to compute voltage step size initial voltage for contact #4 initial voltage for contact #1 initial voltage for contact #3 initial voltage for contact #2 IV-curve 3 22 0.3 0.1 -4 0 0 IV-curve label ramped contact number number of IV-points to compute voltage step size initial voltage for contact #4 initial voltage for contact #1 initial voltage for contact #3 initial voltage for contact #2 IV-curve 3 22 0.3 0.1 -6 0 0 Analytical Doping data comment left edge of well right edge of well top edge of well bottom edge of well doping concentration x characteristic length y characteristic length substrate 0 72 0 5 -5e+15 .05 .07 Analytical doping data comment left edge of well right edge of well top edge of well bottom edge of well doping concentration x characteristic length y characteristic length source 0 30 0 0 2.5e+20 0.45 0.65 LS# 4 - 12 Analytical doping data comment left edge of the well right edge of the well top edge of the well bottom edge of the well doping concentration x characteristic length y characteristic length 1) drain 42 72 0 0 2.5e+20 0.45 0.65 Press the save-setting button, 2) then press the run simulation button, 3) then plot (2D) the four Vt graphs on one plot. 6.8 Project_Settings Input File for Id vs Vd for 4 different gate voltages Make a second copy of the modified MOSFETthreshold file and rename it MOSFEToutput. To display the Id vs Vd curves, run the input folder project settings documented in section 6.8.1. For the following settings display the (2D) Id vs Vd for 4 different gate voltages. The curves are displayed by using the ‘add’ option from the 2D menu. The curves are from family data 1, 3, 5, and 7. The X-axis is Vd and the Y-axis is Id. Find the transconductance for the four gate bias conditions at Vd = 4 volts. How does the current change with Vg and Vd and why? In lab # 2 compare these simulated results with the results measured in the lab. 6.8.1 Project_Settings Input File for Id vs Vd for 4 different gate voltages (modify the MOSFEToutput file to read as follows) : BASIC Mesh Number of x-nodes to number of y nodes to Domain x size to Domain y size to Domain z size to First y mesh step size Remesh 41 20 72 5 300 0.003 3 Numerical Solution Parameters comment line subthreshold batch mode 1 ELECTRODES Ohmic Electrode electrode name electrode number electrode location electrode left edge electrode right edge Bulk 1 2 0 72 LS# 4 - 13 Ohmic Electrode electrode name electrode number electrode location electrode left edge electrode right edge source 2 1 0 30 Gate Electrode electrode name Gate electrode number 3 electrode location 1 electrode left edge 30 electrode right edge 42 gate oxide thickness 0.13 location of interface charge 1e-2 width of interface charge 1e-2 interface charge density 4.6E+10 peak interface charge density 0 electron recombination velocity 1e-15 hole recombination velocity 1e -15 metal work function 4.1 Ohmic Electrode electrode name electrode number electrode location electrode left edge electrode right edge drain 4 1 42 72 IV-Data IV-curve label ramped contact number number of IV-points to compute voltage step size initial voltage for contact #4 initial voltage for contact #1 initial voltage for contact #3 initial voltage for contact #2 IV-curve 4 10 0.5 0 0 2 0 IV-curve label ramped contact number number of IV-points to compute voltage step size initial voltage for contact #4 initial voltage for contact #1 initial voltage for contact #3 initial voltage for contact #2 IV-curve 4 10 0.5 0 0 3 0 IV-curve label ramped contact number number of IV-points to compute voltage step size initial voltage for contact #4 initial voltage for contact #1 IV-curve 4 10 0.5 0 0 LS# 4 - 14 initial voltage for contact #3 initial voltage for contact #2 4 0 IV-curve label ramped contact number number of IV-points to compute voltage step size initial voltage for contact #4 initial voltage for contact #1 initial voltage for contact #3 initial voltage for contact #2 IV-curve 4 10 0.5 0 0 5 0 Analytical Doping data comment left edge of well right edge of well top edge of well bottom edge of well doping concentration x characteristic length y characteristic length substrate 0 72 0 5 -5e+15 .05 .07 Analytical doping data comment left edge of well right edge of well top edge of well bottom edge of well doping concentration x characteristic length y characteristic length source 0 30 0 0 2.5e+20 0.45 0.65 Analytical doping data comment left edge of the well right edge of the well top edge of the well bottom edge of the well doping concentration x characteristic length y characteristic length drain 42 72 0 0 2.5e+20 0.45 0.65 1) Press the save-setting button, 2) then press the run simulation button, 3) then plot (2D) the four Vg graphs on one plot. LS# 4 - 15 7 The SIDIC Lab Process Data , background infromation ECE231 UW102 MOS Process Results Follows are the results of the analysis of the process data for the MOS chips: PARAMETER UNITS VALUE Substrate: Dopant atom Orientation Resistivity Dopant Concentration ohm-cm at./cm3 Boron <100> 1 1E+16 Source/Drain Diffusion: Dopant Sheet Resistance Junction Depth Surface Concentration ohms/sq microns at./cm3 Phos. 4.85 1.95 2.5E+20 Polysilicon Gate: Thickness Sheet Resistance microns ohms/sq 0.3 20 Gate Oxide Thickness microns 0.13 cm2 pF 0.01 250 /cm2 4.6E+10 volts 1.32 microns ohms/sq 1.15 0.027 Capacitor: Area Value Surface State Charge, Qss Threshold Voltage Aluminum Metal: Thickness Sheet Resistance These parameters pretty well all were reconciled with each other in all the calculations that linked Cs, NB, Vt, process data, and measured results. 1) Our large NMOSFET (w/l=300/12 microns), contact # 6,7,8 substrate is contact # 7 The Channel --Length is 12 microns -- Width is 300 microns The Source/ Drain diffusion --Length is 30 microns --Width is 300 microns LS# 4 - 16 8 Conclusions : What You have Learned---The questions that are asked in lab # 2 about the data for the real devices can be used to compare the data from the simulations. Draw a cross section of the Large NMOS transistors used in the lab and label the x, y, and z directions used by this simulator. 9 References 4. Ben G. Streetman and Sanjay Banerjee. Solid State Electronic Devices, 6 th edition. Prentice Hall, Upper River, New Jersey, 2006. Chapter 7 covers the BJT. 5. D.J. Roulston and BIPSIM Inc. 1998. STUDENT BIPOLE with MOSFET Option, User’s Manual. P.H. April 5 , 2007 LS# 4 - 17